Dana Italia S.P.A Spicer Off Highway axle Division- Italy
Taurus International Corporation – USA
Crown Automotives Co. – USA
VBG Ltd.- Fontaine – UK
USD Formteiltechnik GMBH - Germany
Sidem N.V. - Belgium
Total staff strength is about 750, including :
Semi Skilled Workers
Organization Chart DEVELOPMENT STORE & PROCUREMENT FORGING PLANT MACHINING PLANT MAINTENANCE QUALITY ASSURANCE COMMERCIAL FINANCE ADMINIST- RATION CHIEF EXECUTIVE DIRECTOR WELFARE COMPANY DOCTOR WELFARE OFFICER
Customer – Related Process
To aggressively develop, manufacture and market our products to domestic and foreign clients, achieving highest level of customer satisfaction through:
Consistently meeting or exceeding customer requirements.
Time bound deliveries.
Concentrating our resources on designing and building quality into our products and services.
Continuously improving process controls in all areas of our business.
Encouraging our suppliers to enhance input quality.
Attracting, retaining and developing motivated quality performers.
Compliance to the legal and regulatory requirements applicable to our products.
To achieve highest level of Customer satisfaction through continuous improvement in our products and service.
Implementing SPC to minimize rejections during manufacturing.
Identify necessary and avoidable costs.
Set targets to reduce avoidable costs.
Customer oriented procedure for undertaking business.
Response to enquiries within 72 hours.
Development process starts immediately on approval of quotation.
The product is developed at our Risk and Cost.
Tooling cost is charged to customer upon approval of sample.
Handling of Enquiry Receive customer Sample/Drawing Generate own CAD Drawing Calculate stock weight part weight and cost of raw material Identify Manufacturing process Calculate the cost of Production tools i.e Die,Fixture&Insp. gauges Identify the production tools required Calculate the production volume in man-hours Translate man-hours in cost Add all costs Submit Quotation
Preparation of Sample & Pilot lot Receive Purchase order from customer Designing Phase CAD. CAM & Die Design Jig, Fixture & Insp. gauges Design Electrode & Die Manufacturing Jig, Fixture & Insp. gauges Manufacturing Forging of Sample Heat Treatment Machining of Component Final Inspection Sample Dispatch to Customer If any discrepancy Approval Letter from Customer Manufacture Pilot lot Dispatch Pilot lot to Customer
Line 1 National Maxi Forging Press- 4000 Tons
Line 2 Smeral Forging Press- 2500 Tons
Line 3 National Maxi Forging Press- 2000 Tons
Line 4,5 National Maxi Forging Press- 1300 Tons – 2 off