INSTALLATION INSTRUCTIONS
Upcoming SlideShare
Loading in...5
×
 

INSTALLATION INSTRUCTIONS

on

  • 481 views

 

Statistics

Views

Total Views
481
Slideshare-icon Views on SlideShare
481
Embed Views
0

Actions

Likes
0
Downloads
0
Comments
0

0 Embeds 0

No embeds

Accessibility

Categories

Upload Details

Uploaded via as Adobe PDF

Usage Rights

© All Rights Reserved

Report content

Flagged as inappropriate Flag as inappropriate
Flag as inappropriate

Select your reason for flagging this presentation as inappropriate.

Cancel
  • Full Name Full Name Comment goes here.
    Are you sure you want to
    Your message goes here
    Processing…
Post Comment
Edit your comment

    INSTALLATION INSTRUCTIONS INSTALLATION INSTRUCTIONS Document Transcript

    • Accessory Application Publications No. INSTALLATION ENGINE BLOCK HEATER BII 39503 2009 TL Issue Date INSTRUCTIONS P/N 08T44-SNA-101 SEP 2008 PARTS LIST TOOLS AND SUPPLIES REQUIRED Engine block heater Phillips screwdriver Flat-tip screwdriver Ratchet 10 mm, 19 mm, and 24 mm Sockets Long extension Aluminum washer Torque wrench Diagonal cutters Heavy gloves Heater harness Drain pan Tape measure White marker Honda All Season Antifreeze/Coolant Type 2 Fender cover Blanket Protective cap Plastic Trim Tool (T/N SILTRIMTL10) NOTE: Using a longer extension may damage the engine block heater while torquing. 12 Black wire ties (6 Not used) 7 Wire ties with clip (6 Not used) 5 White wire ties (2 Not used) © 2008 American Honda Motor Co., Inc. – All Rights Reserved. BII 39503 (0809) 08T44-TK4-2000-91 1 of 7
    • INSTALLATION 5. Place a clean drain pan under the radiator drain plug, then remove the drain plug from the bottom of the radiator to drain the coolant. Remove the radiator Client Information: The information in this installation cap to increase the flow. instruction is intended for use only by skilled technicians who have the proper tools, equipment, and NOTICE: Radiator coolant will damage paint. Quickly training to correctly and safely add equipment to your rinse any spilled coolant from painted surfaces. vehicle. These procedures should not be attempted by “do-it-yourselfers.” RADIATOR CAP NOTE: • Always use Honda All Season Antifreeze/Coolant Type 2. Using a non-Honda coolant can result in corrosion, causing the cooling system to malfunction or fail. • To avoid burning out the element, do not operate the engine block heater before it is installed in the vehicle and before you add coolant. 1. Make sure you have the anti-theft codes for the audio and navigation system (if equipped), then write down the audio presets. 2. Allow the engine and all cooling system components to cool down. 3. Open the hood, and remove the front engine cover DRAIN PLUG (four clips and two hooks). FRONT 830702AT 4 CLIPS 6. Remove the two clips, and raise the right upper fender trim. 2 CLIPS RIGHT UPPER FENDER TRIM FRONT Raise. ENGINE COVER 832009BH HOOK HOOK 831801BH 4. Disconnect the negative cable from the battery. 2 of 7 BII 39503 (0809) © 2008 American Honda Motor Co., Inc. – All Rights Reserved.
    • 7. Remove the four bolts from the upper grille. 9. Remove the left front air spoiler (three bolts and one clip). FRONT 4 BOLTS LEFT FRONT AIR SPOILER UPPER GRILLE 832101BH 3 BOLTS CLIP 831802AH 8. Remove the air duct (three clips). 10. Remove the right front air spoiler the same way. 3 CLIPS 11. Remove the two self-tapping screws, four clips, and AIR DUCT two bolts from the front bumper. 4 CLIPS FRONT BUMPER 830701AT 2 SELF-TAPPING SCREWS 2 BOLTS 831803BH © 2008 American Honda Motor Co., Inc. – All Rights Reserved. BII 39503 (0809) 3 of 7
    • 12. On each side, release the eleven hooks, and pull the 13. With the help from an assistant, remove the front front bumper out from the body. bumper (two vehicle clips and unplug the five vehicle connectors). Place the front bumper on the blanket to prevent damage. HOOKS HOOKS VEHICLE CONNECTOR Pull. FRONT BUMPER 832102AH FRONT BUMPER 2 VEHICLE CLIPS VEHICLE CONNECTORS 831804BH 4 of 7 BII 39503 (0809) © 2008 American Honda Motor Co., Inc. – All Rights Reserved.
    • Installing the Engine Block Heater 17. Install the engine block heater with the aluminum washer into the hole using a 24 mm socket. Torque 14. Unplug the vehicle connector, and remove the the engine block heater to 60 N·m (44 lbf·ft). vehicle connector from the vehicle bracket. VEHICLE CONNECTOR VEHICLE BOLT VEHICLE BRACKET ALUMINUM ENGINE BLOCK HEATER WASHER 60 N·m (44 lbf·ft) Use a 24 mm socket. 830710BT 830709AT 18. Get the heater harness. Using a tape measure, 15. Remove the vehicle bolt, and release the vehicle install a wire tie with clip to the heater harness at bracket. each measurement shown. Using a white marker, measure and mark the heater harness at the 16. Using a 19 mm socket and a 3 inch long extension, measurement point. remove the drain bolt and washer from the engine block. Remaining coolant will drain from the engine block when the bolt is removed. ENGINE BLOCK 240 mm (9.4 in.) HEATER SIDE Retain the bolt; it will be used if the engine block 100 mm (3.9 in.) heater is removed. WHITE NOTE: Use a new washer if the drain bolt is WIRE TIE MARKER WITH CLIP reinstalled. A B HEATER HARNESS C 390 mm (15.3 in.) PLUG SIDE 830704AT DRAIN BOLT (Retain.) WASHER Use a 19 mm socket and the 3 inches long extension. 830703DT © 2008 American Honda Motor Co., Inc. – All Rights Reserved. BII 39503 (0809) 5 of 7
    • 19. Reinstall the vehicle bracket with the vehicle bolt 22. Route the heater harness as shown. Align the white removed in step 15. Reattach the vehicle connector mark (point B) on the heater harness with the end of to the vehicle bracket, and plug in the vehicle the fan frame, and secure the heater harness to the connector. fan frame using one white wire tie over the white mark. VEHICLE WIRE TIE WITH CLIP CONNECTOR (point A) HEATER HARNESS HEATER HARNESS VEHICLE BRACKET FRONT BLACK WHITE WIRE TIES WIRE TIE WHITE ENGINE VEHICLE WIRE TIES HEATER HARNESS BLOCK HARNESS FAN WHITE MARK FRAME CONNECTOR HEATER 701610AS (point B) 830705BT 20. Plug the heater harness connector into the engine block heater. Route the heater harness as shown, 23. Secure the heater harness to the ends of the fan and secure the one wire tie with clip (point A) to the frame using an additional white wire tie and two vehicle bracket. black wire ties. 21. Secure the heater harness to the vehicle harness using one white wire tie. 24. Align the white mark (point C) on the heater harness with the vehicle clip, and secure the heater harness to the vehicle harness using one black wire tie. WHITE MARK (point C) BLACK WIRE TIE VEHICLE CLIP HEATER HARNESS BLACK VEHICLE (Bundle up WIRE TIES HARNESS the excess.) 830706DT 25. Bundle up the excess heater harness, and secure it to the vehicle harness using two black wire ties as shown. 6 of 7 BII 39503 (0809) © 2008 American Honda Motor Co., Inc. – All Rights Reserved.
    • 26. With the help from an assistant, move the front 29. Reinstall all removed parts except for the radiator bumper close to the vehicle. Route the heater cap and the front engine cover. harness to the front bumper grille as shown, and 30. Check that the heater harness is routed properly and reinstall the front bumper. all connectors are plugged in. 31. Reconnect the negative cable to the battery. 32. Reinstall the radiator drain plug. 33. Fill the system with the recommended coolant. Follow the instructions described in the service manual to fill and bleed the cooling system. 34. Check the coolant reservoir for correct level and check the cooling system for signs of leakage. Repair as necessary. 35. Reinstall the radiator cap and the front engine cover. 36. Put the drain bolt (removed in step 16) in the glove box. 37. Enter the anti-theft codes for the audio system and the navigation system (if equipped). FRONT 38. Reset the clock on vehicles without navigation. FRONT BUMPER BUMPER HEATER GRILLE HARNESS 830707AT 27. Secure the heater harness to the front bumper grille using one black wire tie. FRONT BLACK BUMPER WIRE TIE FRONT BUMPER GRILLE HEATER HARNESS CONNECTOR PROTECTIVE CAP 830708AT 28. Attach the protective cap to the front bumper grille, and plug the heater harness connector into the protective cap. © 2008 American Honda Motor Co., Inc. – All Rights Reserved. BII 39503 (0809) 7 of 7