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    Holmes JW - Resume Word - Presentation Transcript

    1. JEFFREY W. HOLMES 428 Ebenezer Church Road Memphis, IN 47143 (812) 620-0905 holmes.jeffreyw@gmail.com SUMMARY A highly accomplished Project Manager, Senior Operations Analyst and Plant Manager with a B.S. in Business Management, an A.S. in Computer Science and an outstanding record of achievement in: • Project Management • Process Improvement • Quality Administration • Information Technology • Operations Management • Contract Management SELECTED ACHIEVEMENTS PROJECT MANAGEMENT • Managed closing of Silver Street shipping site and start-up of Riverport Distribution Center using MS Project. Responsibilities included developing operational concepts, preparing cost analysis and capital justification, specifying doors and security system, and designing office areas (AutoCad). Collaborated with contractor and insurance company on sprinkler system, oversaw construction and wiring. Created queries to extract historical data from ERP system, created Excel spreadsheets and MS Access databases to analyze the data and then used AutoCad to design the warehouse layout for optimal picking efficiency. Recruited and hired staffing for the facility. Procured (specified, prepared RFP, wrote capital requests and submitted Purchase Orders) all equipment and negotiated agreements for various services. Developed the transition plan and supervised the inventory movement and start-up without disrupting service to customers. The project was the smoothest introduction of any DC by CLARCOR. • Managed implementation of multi-site ERP system impacting all functional areas. Developed MS Project plan, performed gap analysis and field mapping, coordinated with consultants and programmers. Worked with facility managers and employees to ensure conversion readiness. Created operational procedures and training documents, performed testing of various scenarios. Traveled to sites for “Go Live” support. • Managed integration projects for merger of two similarly sized companies that had previously been competitors. • Managed project to successfully acquire AIAG PPAP approval from GM for new products. • Managed various projects for facility and product re-alignment, product development, system and process changes. • Designed layout of new warehouse, trained warehouse employees and led shipping to begin operations ahead of schedule at Pennsylvania plant. • Designed layout of new Jeffersonville warehouse to combine three existing facilities into one facility while meeting an aggressive timeline. Teamed with Engineering and Production to layout production equipment. Coordinated material movements with Transportation, Shipping and Receiving.
    2. QUALITY ADMINISTRATION: • Directed efforts of Indiana plant (largest commercial/industrial filter plant in the US) to achieve ISO-9000 registration. • Implemented quality management system on-time and under budget using in-house resources. • Created and successfully implemented ISO plan for Kentucky facility which reduced project timeline and produced a 14.8% cost savings compared to Indiana plant. • Initiated actions to bring company into full compliance with QS 9000 and railroad requirements. • Prepared PPAP submissions to receive approval from General Motors and assisted sister company in receiving PPAP approval from GM Canada. • Guided company through NQA-1 (Nuclear Quality Assurance) audits for approval from DOE-SQIG at two largest plants and FDA-GMP audit by major customer. Received "Approved Supplier" status at several major companies. • Prepared application for the State of Indiana Quality Improvement Award and met with the Lt. Governor to receive the award. • Served on Board of Examiners for the Commonwealth of Kentucky Quality Award. • Coordinated Underwriters Laboratories flammability testing and approval. Developed simulated UL-94 HF-1 testing and water holdout test. • Created Material Technical Data Sheets and format later used by Engineering. • Created procedures for Receiving Inspection, First Piece Inspection, Final Inspection, Calibration, Supplier Rating, Returned Goods, Sales Samples, Government Contracts and Internal Audits and assisted in development of procedures by other departments. • Developed & maintained list of external standards (Gov’t, ANSI, ASHRAE, UL, etc). • Developed Bill Of Material verification and Dock Audit programs. • Helped design many new products (Formal Design Review and other tools). • Helped design and test new equipment (Capability Studies) and processes (FMEA, PFMEA). • Made numerous presentations to management staff and Board of Directors using PowerPoint and other presentation tools. Presented ISO-9000:2000 Revision at Business Modernization and Technology group meeting. • Worked with customers in various sectors (Automotive, Government, Railroad, OEM, and Private Label) and suppliers. Participated in negotiations, problem solving and optimization exercises with these national and international stakeholders. • Worked with licensees and company owned facilities in Canada, Mexico and Malaysia on specifications, problem-solving, production methods and NAFTA forms. • Prepared MBNQA (Malcolm Baldrige National Quality Award) application. OPERATIONS MANAGEMENT: • Plant Manager of high volume plant with responsibility for scheduling, purchasing, production, maintenance, human resources, warehousing and P&L. • Provided leadership in strategic planning and product line changes. • Increased plant capacity without adding space by introducing new equipment, improving existing equipment, changing processes and layout. • Improved labor efficiency from 74% to 100% during a challenging period. • Increased sales shipments by 72% above prior year. • Optimized overhead absorption and minimized expenses. • Managed Distribution Center with responsibilities for Traffic, Shipping, Receiving, Customer Service and changed company’s shipping paradigm. • Served as acting plant manager for facilities in Texas and Illinois. • Developed and consistently performed within plant, department and project budgets. • Set record for highest dollar amount shipped in a single month.
    3. PROCESS IMPROVEMENT: • Reduced operational errors impacting customer satisfaction (Quality, Manufacturing Error, and Shipping Error) by 52% and again by 61% the following year. • Prioritized improvement targets based on Pareto analysis and presented results at Management Conferences and in weekly meetings. • Reduced order flow lead-time by two days. • Implemented new equipment and process flows to improve throughput, quality and efficiency. • Increased on-time delivery from < 60% to over 95% while reducing excess inventory without increasing the labor cost in cartons per labor hour. Received commendations for the quick turn- around in a key facility. • Traveled extensively to all company facilities as a troubleshooter and internal process improvement resource. • First exposed to Six Sigma techniques at Motorola University in 1991. • Implemented Lean Manufacturing practices and 5S principles. INFORMATION TECHNOLOGY: • Implemented ERP system at 8 sites and assisted with conversion of additional multi-site company. • Performed systems analysis, data extracts, query/report generation, database creation. • Managed enhancements and modifications including specs, contractor management, testing, documentation, training and implementation. • Performed business analysis for strategic and confidential projects. • Investigated, tested and launched shop-floor applications. • Created databases for: Credit Requests, Returned Goods, Supplier Quality, Internal Rejects, Sales Samples, Corrective Actions, Cost Of Poor Quality, Internal Audits. • Created database of drawings and specifications and MTDS system. • Served as in-house expert on ERP system. • Trained managers and users on ERP system. • Reviewed several ERP systems for possible adoption as part of parent company’s ERP Selection Committee charged with investigating whether one system could be used at all companies. • Experience with bar-code systems, scanners (mobile devices) and paperless picking. CONTRACT MANAGEMENT: • Reviewed government contracts for requirements (product, packaging, inspection and delivery), feasibility and margin. • Scheduled and met with government inspectors, completed DD-250 forms. • Contracts came from multiple sources (Architect of the Capital, DoD, GSA, other departments and primary contractors). Products used in buildings, M-1 Abrams tanks, Apache and Blackhawk helicopters, Polaris and Trident subs). • Expedited orders to meet government DX ratings. • Developed packaging and labeling requirements to ensure compliance with contracts. • Worked with Mil-Std, Fed-Spec, and Federal Acquisition Regulations. • Assisted our customers and their customers with contracts. • Attended seminars on government procurement, DD-250, and contract compliance. • Part of team that negotiated multi-million dollar contract with private label customer. Ensured compliance with terms of contract.
    4. RECENT WORK HISTORY: CLARCOR Air Filtration Products Jeffersonville, IN 47130 07/88 – 2009 • Senior Operations Analyst, 06/07 – 04/09 • Manager of Operational Enhancements, 12/03 – 06/07 • Distribution Center Manager, 10/02 – 12/03 • Project Manager, 10/02 – 12/03 • SyteLine Implementation Director, 02/01 – 10/02 • Plant Manager, 02/99-02/01 • Corporate Quality Manager, 06/92 – 02/99 • Government Contract & Quality Coordinator, 01/90 – 06/92 • Production Supervisor, 07/88 – 01/90 PREVIOUS POSITIONS: Research Assistant, Indiana Univ. Southeast New Albany, IN. 47150, 01/87 - 07/88 Assistant Foreman, Jean's Extrusions Inc. Salem, IN. 47167, 08/85 - 06/87 Loss Prevention Detective, Snyders Inc. Clarksville, IN. 47130, 11/84 - 09/85 Scanning Coordinator, E. Bierhaus & Sons, Red & White Mt. Carmel, IL. 62863, 04/83 - 11/84 Manager, E. Bierhaus & Sons, Salem Super-Sav Salem, IN. 47167, 07/79 - 04/83 EDUCATION: B.S., Business Management - Indiana University 08/31/1990 Outstanding Student Award, Chancellor's List for Highest Academic Achievement A.S., Computer Science - Indiana University 12/31/1987 Certificate in Quality Control (one-year program) - IvyTech College 03/06/1996 Certificate in Basic Supervision (one-year program) - Indiana University 12/31/1987 CLARCOR Executive Development Program 1998 Lead Assessor of Quality Systems - Perry Johnson (RAB Certificate Number 15109314) Seminars: Theft Control, Supervision, Leadership, Quality, ISO-9000, MBNQA, Six Sigma, etc. MEMBERSHIPS: American Society for Quality (ASQ) – CQA #17711, CQE #32004, CQM #2796 American Mensa Ltd. Project Management Institute (PMI) International Institute of Business Analysis (IIBA) SELECTED HONORS, AWARDS and OFFICES: Airguard Manufacturing Achievement Award (two years) Airguard Senior Management Award CLARCOR Citation Award Quoted in 4 chapters of book: "Total Quality Management", By James L. Truesdell
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