Metallic Materials and Processes II Student: Jordan Hites Instructor: Prof. Paul Nutter
Course Description <ul><li>This course concentrates on the metallic material processes involved in machining and fabricati...
Course Objectives <ul><li>Knowledge essential to the safe operation, application, and maintenance of manufacturing equipme...
Activities (1/2) <ul><li>Fabrication </li></ul><ul><ul><li>Oxyacetylene without filler rod </li></ul></ul><ul><ul><ul><li>...
Activities (2/2) <ul><li>Machining </li></ul><ul><ul><li>Cutting raw material </li></ul></ul><ul><ul><li>Preparing round s...
Fabrication (Oxyacetylene without filler rod (Lap joint))
Fabrication (Oxyacetylene with filler rod (Butt joint))
Fabrication (Oxyacetylene with filler rod (Lap joint))
Fabrication (Brazing (Lap joint))
Fabrication (Brazing (T-joint assembly))
Fabrication (Cutting (Oxyacetylene))
Fabrication (Cutting (Plasma arc cutter))
Fabrication (SMAW (Beads))
Fabrication (SMAW (Lap joint))
Fabrication (SMAW (Butt joint))
Fabrication (GMAW (Butt joint))
Fabrication (GMAW (Lap joint))
Fabrication (GMAW (Tubular fabrication))
Fabrication (GTAW (Butt joint))
Fabrication (GTAW (Lap joint))
Machining
Topics Covered <ul><li>Understanding Drawings </li></ul><ul><li>Safety Practices </li></ul><ul><li>Measurement </li></ul><...
Conclusion <ul><li>Strengths </li></ul><ul><ul><li>Hands-on experience </li></ul></ul><ul><ul><li>Instructor always willin...
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Metallic Materials And Processes Ii

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Transcript of "Metallic Materials And Processes Ii"

  1. 1. Metallic Materials and Processes II Student: Jordan Hites Instructor: Prof. Paul Nutter
  2. 2. Course Description <ul><li>This course concentrates on the metallic material processes involved in machining and fabrication of consumer products. Machining technologies include the traditional material removal processes such as turning, milling, and drilling; and also nontraditional processes such as abrasive waterjet, electrical discharge, electron beam, laser beam, and plasma machining. Fabrication operations to be investigated include OXY-acetylene, MIG, TIG, SMAW (arc), and resistance machining. </li></ul>
  3. 3. Course Objectives <ul><li>Knowledge essential to the safe operation, application, and maintenance of manufacturing equipment used in these processes. </li></ul><ul><li>An understanding of basic machining and fabricating processes used on metallic materials. </li></ul><ul><li>An understanding of these machining and fabricating applications in industry. </li></ul><ul><li>The ability to evaluate and draw conclusions regarding methods and techniques utilized in the machining and fabricating processes. </li></ul>
  4. 4. Activities (1/2) <ul><li>Fabrication </li></ul><ul><ul><li>Oxyacetylene without filler rod </li></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul><ul><ul><li>Oxyacetylene with filler rod </li></ul></ul><ul><ul><ul><li>Butt joint </li></ul></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul><ul><ul><li>Brazing </li></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul><ul><ul><ul><li>T-Joint assembly </li></ul></ul></ul><ul><ul><li>Cutting </li></ul></ul><ul><ul><ul><li>Oxyacetylene </li></ul></ul></ul><ul><ul><ul><li>Plasma arc cutter </li></ul></ul></ul><ul><ul><li>SMAW </li></ul></ul><ul><ul><ul><li>Beads </li></ul></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul><ul><ul><ul><li>Butt joint </li></ul></ul></ul><ul><ul><li>GMAW </li></ul></ul><ul><ul><ul><li>Butt joint </li></ul></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul><ul><ul><ul><li>Tubular fabrication </li></ul></ul></ul><ul><ul><li>GTAW </li></ul></ul><ul><ul><ul><li>Butt joint </li></ul></ul></ul><ul><ul><ul><li>Lap joint </li></ul></ul></ul>
  5. 5. Activities (2/2) <ul><li>Machining </li></ul><ul><ul><li>Cutting raw material </li></ul></ul><ul><ul><li>Preparing round stock </li></ul></ul><ul><ul><li>Preparing square stock </li></ul></ul><ul><ul><li>Turning round stock </li></ul></ul><ul><ul><ul><li>Using a lathe with a three-jaw chuck </li></ul></ul></ul><ul><ul><ul><li>Using a lathe with two centers and dog </li></ul></ul></ul><ul><ul><li>Machining square stock </li></ul></ul><ul><ul><ul><li>Surfacing square stock to specification </li></ul></ul></ul><ul><ul><ul><li>Facing head and turning taper </li></ul></ul></ul><ul><ul><ul><li>Machining head angle </li></ul></ul></ul><ul><ul><ul><li>Drilling and taping hole for handle </li></ul></ul></ul><ul><ul><ul><li>Forming radius on taper end </li></ul></ul></ul><ul><ul><ul><li>Finishing </li></ul></ul></ul>
  6. 6. Fabrication (Oxyacetylene without filler rod (Lap joint))
  7. 7. Fabrication (Oxyacetylene with filler rod (Butt joint))
  8. 8. Fabrication (Oxyacetylene with filler rod (Lap joint))
  9. 9. Fabrication (Brazing (Lap joint))
  10. 10. Fabrication (Brazing (T-joint assembly))
  11. 11. Fabrication (Cutting (Oxyacetylene))
  12. 12. Fabrication (Cutting (Plasma arc cutter))
  13. 13. Fabrication (SMAW (Beads))
  14. 14. Fabrication (SMAW (Lap joint))
  15. 15. Fabrication (SMAW (Butt joint))
  16. 16. Fabrication (GMAW (Butt joint))
  17. 17. Fabrication (GMAW (Lap joint))
  18. 18. Fabrication (GMAW (Tubular fabrication))
  19. 19. Fabrication (GTAW (Butt joint))
  20. 20. Fabrication (GTAW (Lap joint))
  21. 21. Machining
  22. 22. Topics Covered <ul><li>Understanding Drawings </li></ul><ul><li>Safety Practices </li></ul><ul><li>Measurement </li></ul><ul><li>Layout Work </li></ul><ul><li>Hand Tools </li></ul><ul><li>Hand Tools That Cut </li></ul><ul><li>Grinding </li></ul><ul><li>Drilling and Drilling Machines </li></ul><ul><li>Sawing and Cutoff Machines </li></ul><ul><li>Metal Lathe </li></ul><ul><li>Cutting Tapers and Screw Threads on a Lathe </li></ul><ul><li>Other Lathe Operations Broaching Operations </li></ul><ul><li>Milling Machines </li></ul><ul><li>Metal Spinning </li></ul><ul><li>Nontraditional Machining Techniques </li></ul><ul><li>Numerical Control and Automation </li></ul><ul><li>Gas Welding </li></ul><ul><li>Shielded Metal Arc Welding </li></ul><ul><li>Other Welding Processes </li></ul>
  23. 23. Conclusion <ul><li>Strengths </li></ul><ul><ul><li>Hands-on experience </li></ul></ul><ul><ul><li>Instructor always willing to help </li></ul></ul><ul><ul><li>Light-hearted attitude and environment </li></ul></ul><ul><li>Weaknesses </li></ul><ul><ul><li>None </li></ul></ul>

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