Dcs capabilities
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Dcs capabilities

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This is a summary of LSI's DCS capability

This is a summary of LSI's DCS capability

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  • Learn more about the nuclear waste processing facility (slide 8) at http://www.thortt.com/ and click on IWTU. LSI did the DCS configuration work and their panel shop built the field I/O panels. Great job on both, LSI. We are doing loop checks now and hot startup looks to be on schedule.
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Dcs capabilities Dcs capabilities Presentation Transcript

  • DCS Capabilities
  • Branch Locations LSI is a system integrator that started in 1985 that now employs 85 people located in 5 offices around the U.S and in the People’s Republic of China • Bartlett, TN (Headquarters) • Jackson, TN • Rossville, GA • Golden, CO • Guangzhou, PRC
  • Company Capabilities • Process Controls Design • Project Management** • S88 Batch Implementation** • Electrical Engineering** • P&ID Creation, Loop Sheets, Logic • Electrical Panel Design** Diagrams • UL Panel Fabrication** • Process Safety Analysis • Microstation/ACAD • User Specification Development** • MES Systems (OEE, etc.) • DCS Definition, Design, and • Technical Training Configuration** • Advanced Process Control Boiler • Instrumentation Specification & Powerhouse Applications** • Control Loop Design and Tuning • Drive Systems • PLC/RTU Programming** • Motion Systems • HMI and SQL Implementation** • Fieldbus implementation (FF, As- • ARC Flash and Short Circuit I, Profibus, etc.)** Coordination Studies • Drives and Drive Systems
  • Industries Served • Food and Beverage • Oil and Gas • Specialty Chemicals • Pulp and Paper • Power Generation • Mobile Power Units • Plastics • Nuclear (Non Reactor) • Metals
  • Platform Expertise DCS Platforms • Emerson Delta V • Foxboro • ABB • Bailey • Honeywell PLC/PAC Platforms • Rockwell Automation/Allen Bradley • Siemens • GE HMI Platforms • Rockwell Automation/Allen Bradley • Wonderware • Intellution • Iconics
  • Completed Projects Using DCS Systems in the last 5 years
  • Completed Project 1 – Major Brewery Project Details • Wort Cooling Process • 8 month project • $2.3M project • Bailey Net90 Conversion Project Scope • Complete Project Execution • P&ID’s • Procurement • Project Management • Panel Design and Fabrication • Delta V Configuration • Construction Management • Commissioning • S88 Methodology Used
  • Completed Project 2 – Nuclear Waste Treatment Project Details • Nuclear Waste Treatment • 14 month project • $2.3M project in design and configuration, plus $1.2M in panel fabrication • ABB AC-460 Series Controllers Project Scope • DCS Configuration • Graphics Development • Process Simulation • Operator Training • Commissioning • FAT Testing and Simulation (Cape Software) • Commissioning and Startup • ASME NQA-1-2000 Quality Compliant Project for software and simulation • Panel fabrication and testing per NQA-1-2000
  • Completed Project 3 – Kiln and Caustic areas in a Paper Mill Project Details • Kiln #1 and common equipment for the Kilns in the caustic area (Foxboro to DeltaV conversion) • 6 month project • $350k project • 260 DST’s and 175 CM’s • 4 DeltaV controllers Project Scope • Power drawings, communication drawings, and individual card drawings (275 total drawings created or modified) • DCS configuration • Simulation and testing • Commissioning
  • Completed Project 4 – Major Brewery Greenfield Site Project Details • Complete Greenfield Plant – Basic Process • 2.5 Year project • $8M project • 63 Controllers • 15,000 I/O Project Scope • DCS Configuration • Commissioning • Simulation and Testing
  • Completed Project 5 – Major Brewery Project Details •Blend/Finish Operations • 20 month project • $3M project • 12 Controllers Project Scope • Functional Description Development • Process Control Design • Delta V Configuration • PLC5 to Delta V Conversion • Process Simulation and Testing • Commissioning • S88 Methodology Used
  • Completed Project 6 – New Product Line/Process into Major Brewery Project Details • New Product Line into existing plant • 9 month project to first production runs, 18 months total • 16 man years worth of effort in 9 months, 21.5 man years for the total project • 1100 drawings completed in 6 weeks • 64 People contributed to the project from LSI and subcontractors, including all 5 LSI offices • Supported the plant 24X7 Project Scope • Design (P&ID, Electrical, and Controls) • Procurement • Installation/Construction management • DCS Configuration • Simulation and Testing • Commissioning
  • Completed Project 7 – DCS and Safety Interlock System Conversion in a Major MMA Facility Project Details • Project was originally Planned for 2006 major overhaul, but rescheduled for 2009/2010 overhaul of the plant • DCS Conversion from Honeywell to DeltaV • Safety PLC conversion from Honeywell/TI to redundant Controllogix SIL 2 system • 1730 DST’s and 400 PLC I/O for the entire project • Designed conversion panels and interconnecting cabling system to allow for complete plant conversion in 20 man-days • Managed construction 24/7 throughout the overhaul and through interlock verification • Designed plant simulation system for operator training and validation (Mynah MimiC) • Assisted plant with class based module structure, implementing ASM (Abnormal Situation Management) graphics, and alarm management • Integrated Hart (SMART) instrumentation into AMS • Commissioned all FF instruments and Allen Bradley Intellicenters • Integrated Ethernet/IP communications between safety PLC system and DCS Project Scope • Design (Electrical, controls, all networks and field busses (FF, Devicenet) • Logic Diagrams and Loop sheets • Hardware Specification • Installation and Construction Management • Control Room Design (Wright Line products)
  • Completed Project 8 – DCS and Safety Interlock System Conversion in a Major Acrylic Sheet Facility Project Details • DCS conversion from Provox to DeltaV • Safety PLC system - SIL 2 Controllogix system • 1200 DST’s and 200 PLC I/O for the entire project • Designed marshalling system to allow for conversion using the existing cabinets and infrastructure • Batching system – developed the S88 model and recipe structure to allow operations management to create and adjust batches • Designed and integrated first FF segments for the plant site Project Scope • Design (Electrical, controls, all networks and field busses (FF, Devicenet) • Logic and Loop sheets • Hardware Specification • Installation and Construction Management • Control Room Design (Wright Line)
  • Other Miscellaneous Projects Completed • PolyMeg for Acrylics • Hydrogen Reformer • 2 stage Steam Reforming • Fluidized Bed Reactors • Recovery Boilers • Brewing, Fermenting, and Aging processes • Numerous other batch and continuous processes