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Construction Safety
   Management
   By Pedro A. Cortés, CHMT
        EHS Manager
  Thermo King/Ingersoll Rand
Safety Program Development


 Assignment   of responsibility
 Hazard identification and control
 Training and communication
 Documentation and enforcement of
  safety rules
Safety Program


 Maintenance    of safe working
  conditions
 Setting performance goals
 Rewarding safety performance
 Reviewing circumstances involved in
  incidents
    Taking appropriate correction actions
Safety Program   (Continued)




 Establishing Safety performance
  objectives for all levels of management
 Including safety as part of management
  performance reviews
 Measuring effectiveness
Benefits of a Safety Program


 Reduced   expenses related to injuries
  and illnesses
 Reduced absenteeism
 Lower employee complaints
 Reduced workers’ compensation
  claims
Benefits   (Continued)




 Improved   employee morale and
  satisfaction
 Increased productivity
 Reduction of hidden cost
 Reduced insurance cost
Hidden Cost


 Workers Compensation Cost
 Replacement and training cost for new or
  substitute employee
 Poor Quality
 Penalties for non-compliance
Planning a Project


   Develop goals and objectives
   Define project team
     Project manager

     Site Supervisor

     Site Safety

   Other Programs (inc. Environmental)
Roles and Responsibilities


   Supervisors/Management
      Establish safe work practices

      Enforce safety rules and regulations

      Train employees how to avoid hazards

      Enforce reporting work-related injuries, illnesses, and
       near misses
        – Investigate causes of incidents or near misses
        – Take the appropriate action to prevent recurrence
      Ensure prompt medical attention
Roles and Responsibilities       (Continued)




   Safety Coordinator
      Develop and implement accident prevention programs

      Advise management on company policies and
       governmental regulations
      Evaluate effectiveness of existing safety programs

      Train management in safety observation techniques
Why Have a Plan?


   Designed to Protect
     Personnel

     Environment

     Public

     Operation and Equipment
Why Have a Plan   (Continued)




 Government Regulations
   OSHA

   EPA

   State/Local

 Public/Private Requirements
Typical Programs


   Recordkeeping
     OSHA 300 log and supplementary forms

     OSHA 301, accident investigations

     Workers' compensation cases

     Employee's medical history
Typical Programs   (Continued)




   Personal Protective Equipment (PPE)
     Proper use

     Employee training

     Enforcement

       – Dusty Operations
       – Unknown hazards
       – Hazardous waste operations and Emergency
         Response
Typical Programs      (Continued)




   Hazard communication program
      Written program development and implementation

      Chemical Inventory

      Communicate safe work methods for:

        – Jobs-Specific activities
        – Non-routine tasks
        – Labeling requirements
        – MSDS
        – Employee training (contractors)
Typical Programs        (Continued)




   Machine guarding
      Make sure that machine guarding is:

        – In place and working properly
        – Replaced and tested for proper function when
          removed for maintenance
        – Review electrical and mechanical interlocks to see if
          they work properly
   Equipment Repair
      Inspect and repair and/or replaced defective parts
Typical Programs       (Continued)




   Lockout/Tagout
      Make sure that lockout/tagout procedures are
       established
      Employees trained

      Follow project owner’s program

   Others
      Confined-space entry

      Excavation

      Heavy equipment

      Air monitoring
Top Violations



        Citation Reference           Description

       29 CFR 1910.1200 (e)(1)   Hazard Communication
       29 CFR 1904.2 (a)         Recordkeeping
       29 CFR 1903.2             Signage
       29 CFR 1910.147           Lockout/Tagout
Top Violations      (Continued)




        Citation Reference             Description

       29 CFR 1910.212 (a)(1)    Machine Guarding
       29 CFR 1901.215 (b)(9)    Abrasive Wheel Machinery
       29 CFR Subpart I          Personal Protective Equipment
Formulating the Plan


   Team Effort Required
     Management

     Supervisors

     Labors
Formulating the Plan   (Continued)




 Developing Scope of Work
 Identifying Controls for Reducing Hazards
 Reviewing Hazards of each Task
    Physical

    Chemical

    Biological
Formulating the Plan    (Continued)




   Review
     Facility

     Operations

     Hazardous Materials

   Points to Consider
     Details of the Plan

     Degree of Action Required

     Envision Potential Incidents

     Review Previous Incidents
What I look for in a Health & Safety Plan?
Pre-tender Phase

•   Nature of project
•   List of significant hazards and control measures,
•   All known information relating to construction site e.g;
    •   services,
    •   traffic control, and
    •   ground conditions.
•   Construction materials – precautions required,
•   Problems that need specific discussions,
•   Site rules; including access and accommodation,
•   Liaison arrangements (Client and planning supervisor),
•   Procedures for dealing with design changes.
What I look for in a Health & Safety Plan?
Construction Phase

•   List of significant hazards and control measures,

•   Identification of responsibilities,

•   Management and review arrangements,

•   Resources,

•   Contractor control procedures,

•   Site access arrangements,

•   Methods for communicating (on-site and off-site),

•   Emergency procedures.
Set your work objectives

                                             Analyze
   “...tasks/ activities are                the
                                             operation
    to be completed on
    time and in a manner
    that does not cause
                                Manage                      Improve
    harm to the                 the
    employees, customers,       operation

    other non-employees,
    or the company/
    organisation.”                          Effectiveness
                                            review
Analyze the operation

   Three questions


•    What can cause harm?


•    What are you doing about it


•    Is it enough?
Manage the operation

   Three more questions


•    What has to be done?


•    What resources do you need?


•    When is a review needed?
Effectiveness review

   Final three questions


•    Has the operation progressed as
      planned?


•    Detail the changes needed.


•    List the improvement actions.
Finalizing the Plan


   “User-Friendly”   Plan
 FinalReview
 Outside Audit
Implementing the Work Plan


 Essential   in reducing injuries and
  illnesses
 Maintains a safe environment
 Designed to protect employees,
  company’s facilities, and local
  community
Work Plan   (Continued)




 Pre-entry briefing to alert personnel of
  hazards
 Conduct Job Hazard Analysis as appropriate
 Periodic safety inspection
    Correct known deficiencies

 Must be available for review and updated as
  required
Preparing Scope of Work


 Teamwork
   Brain Storming

 Project Impact Items
 Show Stoppers
 Delegating Responsibilities
 Project review
General Requirements


 Company   Policies
 Site Description, Background
 Site Security
 Emergency Response
Identifying Project-Specific Requirements


   Job Hazard Analysis
      Select activities with highest risk

      Break activity into individual components

      Identify potential hazards in each
       component
      Develop procedures to eliminate/reduce
       hazard
Contractor Prequalification


   Must complete prequalification
     Incident rates

     Experience Modification Rates (EMR)

     OSHA recordable cases

     General company information

     Safety programs

     Medical surveillance programs

     Management philosophy
Project Start-Up


 Review Contractor’s
   Scope of work

   H&S plan

 Site-Specific training
 Pre-Construction Meeting
Determine Contractor Relationship


 Identify
         who supervises contractor
  employees
 Must have on-site project
  supervisor/manager
 Must share responsibility/liability
Contractor Project Management


 Must share responsibility/liability
 Must be able to interpret/manage safety
  programs, solve problems effectively
 Must have skills to recognize legal, financial,
  and customer relations
Contractor-Management Responsibilities


   29 CFR 1926.16(d)
      “Where joint responsibilities exists both the prime and
       their subcontractor or subcontractors, regardless of tier,
       shall be considered subject to the enforcement
       provisions of this Act”
   29 CFR 1926.16(c)
      “With respect to subcontracted work, the prime
       contractor and any subcontractor or subcontractors
       shall be deemed to have joint responsibility”
Develop Emergency Response


 Qualifiedto Perform
 Equipment/Response Time Adequate
 Aware of Operations and Hazards
Problems with Emergency Response


 Guidelines NOT Followed
 Improper Initial Response
 Non-functioning Equipment
 Environmental Conditions
Emergency Response Critique


 OSHA/EPA   Requirements
 Reviews Incidents
 Develops New Procedures
 Enhances Training
Continual Improvement


   Guidelines must be created for improvement
      Company policies

      Contractors rules/procedures

      H&S Plan

   Learning from mistakes
   Safety must be measured and monitored
Reviewing On-Going Operations


 Conduct site safety inspections
 Review training records and work permits
 Review air monitoring data
 Review how deficiencies are detected and
  corrected
 Conduct progress meetings
Summary


 Eliminate hazards
 Reduce risks when hazards cannot be
  eliminated
 Provide warning devices
 Develop and implement procedures and
  training
Summary           (Continued)




   Engineering controls
       Preferred
       Permanent
       Not as dependent on human errors as other types of controls, and
        is less likely to fail
         – Problem is usually corrected for good
Summary      (Continued)




   Accountability must be present
   Management commitment must be visible
   Teamwork is a requisite for success
   “Paper” safety programs are not acceptable

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Construction safety management

  • 1. Construction Safety Management By Pedro A. Cortés, CHMT EHS Manager Thermo King/Ingersoll Rand
  • 2. Safety Program Development  Assignment of responsibility  Hazard identification and control  Training and communication  Documentation and enforcement of safety rules
  • 3. Safety Program  Maintenance of safe working conditions  Setting performance goals  Rewarding safety performance  Reviewing circumstances involved in incidents  Taking appropriate correction actions
  • 4. Safety Program (Continued)  Establishing Safety performance objectives for all levels of management  Including safety as part of management performance reviews  Measuring effectiveness
  • 5. Benefits of a Safety Program  Reduced expenses related to injuries and illnesses  Reduced absenteeism  Lower employee complaints  Reduced workers’ compensation claims
  • 6. Benefits (Continued)  Improved employee morale and satisfaction  Increased productivity  Reduction of hidden cost  Reduced insurance cost
  • 7. Hidden Cost  Workers Compensation Cost  Replacement and training cost for new or substitute employee  Poor Quality  Penalties for non-compliance
  • 8. Planning a Project  Develop goals and objectives  Define project team  Project manager  Site Supervisor  Site Safety  Other Programs (inc. Environmental)
  • 9. Roles and Responsibilities  Supervisors/Management  Establish safe work practices  Enforce safety rules and regulations  Train employees how to avoid hazards  Enforce reporting work-related injuries, illnesses, and near misses – Investigate causes of incidents or near misses – Take the appropriate action to prevent recurrence  Ensure prompt medical attention
  • 10. Roles and Responsibilities (Continued)  Safety Coordinator  Develop and implement accident prevention programs  Advise management on company policies and governmental regulations  Evaluate effectiveness of existing safety programs  Train management in safety observation techniques
  • 11. Why Have a Plan?  Designed to Protect  Personnel  Environment  Public  Operation and Equipment
  • 12. Why Have a Plan (Continued)  Government Regulations  OSHA  EPA  State/Local  Public/Private Requirements
  • 13. Typical Programs  Recordkeeping  OSHA 300 log and supplementary forms  OSHA 301, accident investigations  Workers' compensation cases  Employee's medical history
  • 14. Typical Programs (Continued)  Personal Protective Equipment (PPE)  Proper use  Employee training  Enforcement – Dusty Operations – Unknown hazards – Hazardous waste operations and Emergency Response
  • 15. Typical Programs (Continued)  Hazard communication program  Written program development and implementation  Chemical Inventory  Communicate safe work methods for: – Jobs-Specific activities – Non-routine tasks – Labeling requirements – MSDS – Employee training (contractors)
  • 16. Typical Programs (Continued)  Machine guarding  Make sure that machine guarding is: – In place and working properly – Replaced and tested for proper function when removed for maintenance – Review electrical and mechanical interlocks to see if they work properly  Equipment Repair  Inspect and repair and/or replaced defective parts
  • 17. Typical Programs (Continued)  Lockout/Tagout  Make sure that lockout/tagout procedures are established  Employees trained  Follow project owner’s program  Others  Confined-space entry  Excavation  Heavy equipment  Air monitoring
  • 18. Top Violations Citation Reference Description  29 CFR 1910.1200 (e)(1) Hazard Communication  29 CFR 1904.2 (a) Recordkeeping  29 CFR 1903.2 Signage  29 CFR 1910.147 Lockout/Tagout
  • 19. Top Violations (Continued) Citation Reference Description  29 CFR 1910.212 (a)(1) Machine Guarding  29 CFR 1901.215 (b)(9) Abrasive Wheel Machinery  29 CFR Subpart I Personal Protective Equipment
  • 20. Formulating the Plan  Team Effort Required  Management  Supervisors  Labors
  • 21. Formulating the Plan (Continued)  Developing Scope of Work  Identifying Controls for Reducing Hazards  Reviewing Hazards of each Task  Physical  Chemical  Biological
  • 22. Formulating the Plan (Continued)  Review  Facility  Operations  Hazardous Materials  Points to Consider  Details of the Plan  Degree of Action Required  Envision Potential Incidents  Review Previous Incidents
  • 23. What I look for in a Health & Safety Plan? Pre-tender Phase • Nature of project • List of significant hazards and control measures, • All known information relating to construction site e.g; • services, • traffic control, and • ground conditions. • Construction materials – precautions required, • Problems that need specific discussions, • Site rules; including access and accommodation, • Liaison arrangements (Client and planning supervisor), • Procedures for dealing with design changes.
  • 24. What I look for in a Health & Safety Plan? Construction Phase • List of significant hazards and control measures, • Identification of responsibilities, • Management and review arrangements, • Resources, • Contractor control procedures, • Site access arrangements, • Methods for communicating (on-site and off-site), • Emergency procedures.
  • 25. Set your work objectives Analyze  “...tasks/ activities are the operation to be completed on time and in a manner that does not cause Manage Improve harm to the the employees, customers, operation other non-employees, or the company/ organisation.” Effectiveness review
  • 26. Analyze the operation  Three questions • What can cause harm? • What are you doing about it • Is it enough?
  • 27. Manage the operation  Three more questions • What has to be done? • What resources do you need? • When is a review needed?
  • 28. Effectiveness review  Final three questions • Has the operation progressed as planned? • Detail the changes needed. • List the improvement actions.
  • 29. Finalizing the Plan  “User-Friendly” Plan  FinalReview  Outside Audit
  • 30. Implementing the Work Plan  Essential in reducing injuries and illnesses  Maintains a safe environment  Designed to protect employees, company’s facilities, and local community
  • 31. Work Plan (Continued)  Pre-entry briefing to alert personnel of hazards  Conduct Job Hazard Analysis as appropriate  Periodic safety inspection  Correct known deficiencies  Must be available for review and updated as required
  • 32. Preparing Scope of Work  Teamwork  Brain Storming  Project Impact Items  Show Stoppers  Delegating Responsibilities  Project review
  • 33. General Requirements  Company Policies  Site Description, Background  Site Security  Emergency Response
  • 34. Identifying Project-Specific Requirements  Job Hazard Analysis  Select activities with highest risk  Break activity into individual components  Identify potential hazards in each component  Develop procedures to eliminate/reduce hazard
  • 35. Contractor Prequalification  Must complete prequalification  Incident rates  Experience Modification Rates (EMR)  OSHA recordable cases  General company information  Safety programs  Medical surveillance programs  Management philosophy
  • 36. Project Start-Up  Review Contractor’s  Scope of work  H&S plan  Site-Specific training  Pre-Construction Meeting
  • 37. Determine Contractor Relationship  Identify who supervises contractor employees  Must have on-site project supervisor/manager  Must share responsibility/liability
  • 38. Contractor Project Management  Must share responsibility/liability  Must be able to interpret/manage safety programs, solve problems effectively  Must have skills to recognize legal, financial, and customer relations
  • 39. Contractor-Management Responsibilities  29 CFR 1926.16(d)  “Where joint responsibilities exists both the prime and their subcontractor or subcontractors, regardless of tier, shall be considered subject to the enforcement provisions of this Act”  29 CFR 1926.16(c)  “With respect to subcontracted work, the prime contractor and any subcontractor or subcontractors shall be deemed to have joint responsibility”
  • 40. Develop Emergency Response  Qualifiedto Perform  Equipment/Response Time Adequate  Aware of Operations and Hazards
  • 41. Problems with Emergency Response  Guidelines NOT Followed  Improper Initial Response  Non-functioning Equipment  Environmental Conditions
  • 42. Emergency Response Critique  OSHA/EPA Requirements  Reviews Incidents  Develops New Procedures  Enhances Training
  • 43. Continual Improvement  Guidelines must be created for improvement  Company policies  Contractors rules/procedures  H&S Plan  Learning from mistakes  Safety must be measured and monitored
  • 44. Reviewing On-Going Operations  Conduct site safety inspections  Review training records and work permits  Review air monitoring data  Review how deficiencies are detected and corrected  Conduct progress meetings
  • 45. Summary  Eliminate hazards  Reduce risks when hazards cannot be eliminated  Provide warning devices  Develop and implement procedures and training
  • 46. Summary (Continued)  Engineering controls  Preferred  Permanent  Not as dependent on human errors as other types of controls, and is less likely to fail – Problem is usually corrected for good
  • 47. Summary (Continued)  Accountability must be present  Management commitment must be visible  Teamwork is a requisite for success  “Paper” safety programs are not acceptable