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Analysis of the Global Dimensional Metrology Market in Electronic Manufacturing

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  • 1. Analysis of the Global Dimensional Metrology Market in Electronic Manufacturing Emphasis on Nanotechnology Increases Demand for High-precision Equipment NC48-30 May 2013
  • 2. 2NC48-30 Research Team Aravind Govindan Senior Research Analyst Measurement & Instrumentation Lead Analyst Research Manager Vijay Mathew Program Manager Measurement & Instrumentation Corporate Communications Jeannette Garcia Corporate Communications- North America Measurement & Instrumentation +1.210.477.8427 Jeannette.Garcia@frost.com
  • 3. 3NC48-30 Section Slide Numbers Executive Summary 4 Market Overview 10 Total Dimensional Metrology Market in the Electronic Manufacturing Industry - • External Challenges: Drivers and Restraints 18 • Forecasts and Trends 28 • Market Share and Competitive Analysis 42 Bridge-type CMM Segment Breakdown 49 Vision Measuring Machine Segment Breakdown 56 Optical Digitizer Scanners (ODS) Segment Breakdown 64 North American Breakdown 71 Europe Breakdown 75 Asia-Pacific Breakdown 81 Rest of World Breakdown 87 The Last Word 92 Appendix 95 Contents
  • 4. 4NC48-30 Executive Summary
  • 5. 5NC48-30 Electronic manufacturing companies in developed economies have been at the forefront of adopting dimensional metrology to streamline the quality process and improve manufacturing efficiency. Dimensional metrology enables end users to measure an object and helps in identifying production errors before it is supplied in the market. Dimensional metrology equipment helps in the research and development of products in terms of measuring the size, structure, and ergonomics of the product. The competitive landscape in this market is dominated by major product manufacturers with very well-defined product suites for the electronic manufacturing industry. Customization of both technology and product means significant growth opportunity in the market. Key end users of dimensional metrology in electronic manufacturing are the integrated circuit manufacturers, micro electro mechanical systems (MEMS) manufacturers, research and development labs, and electronic fabrications (fabs). Due to increasing globalization, the electronic manufacturers in emerging markets are beginning to acknowledge the need for incorporating high-precision metrology equipment in their manufacturing as well as quality inspection. Source: Frost & Sullivan Executive Summary—Market Overview
  • 6. 6NC48-30 Executive Summary—Market Overview (continued) At present, the global dimensional metrology market in electronic manufacturing is in a development stage with immense potential for growth over the next decade. Dimensional metrology in electronic manufacturing is at the development stage and generated revenue of $190.9 million in 2012, at a growth rate of 5.4% over the previous year. Asian countries are expected to showcase more demand for low-cost applications, whereas developed countries, such as the US and Europe, use high-end machines for research and development activities. A main factor driving demand for the dimensional metrology market in electronic manufacturing is the continuous development of advanced nanotechnology, flexible electronics, smart materials, and green manufacturing. Even though few dimensional metrology manufacturers are focusing on building products for advanced electronic manufacturing using the latest technologies, such as a multi-sensor system, there are huge opportunities in Asia-Pacific market for selling low-cost dimensional metrology equipment. Frost & Sullivan believes there will be moderate growth in Asia-Pacific, picking up a low double-digit growth over the next few years. Source: Frost & Sullivan
  • 7. 7NC48-30 Compound Annual Growth Rate 5.0% (CAGR, 2012-2017) Market Concentration 29.2% (% of market share held by top 3 companies) Market Stage Growth Market Revenue $190.9 M (2012) Market Size at End of Forecast Period $255.3 M (2017) Base Year Market Growth Rate 5.4% Customer Price Sensitivity 9 (scale:1 [Low] to 10 [High]) Degree of Technical Change 7 (scale:1 [Low] to 10 [High]) Total Dimensional Metrology Market in the Electronic Manufacturing Industry: Global, 2012 For a tabular version click here. Stable IncreasingDecreasing Average Price Per Unit $40,000 Market Overview Note: All figures are rounded. The base year is 2012. Source: Frost & Sullivan Executive Summary—Market Engineering Measurements
  • 8. 8NC48-30 Average Product Development Time 2 Years Number of Companies that Exited* 0 (2012) Number of that Entered* 0 (2012) Number of Competitors More than 75 (active market competitors in base year) Attachment Rate 3 (current number of units per user – base year) Competitor Overview Stable IncreasingDecreasing Total Addressable Market Industry Advancement Marketing Spend as a Percent of Market Revenue 3-5% R&D Spend as a Percent of Market Revenue 8-10% *Companies with revenue of more than $1 M. Replacement Rate 10-12 Years (average period of unit replacement) Note: All figures are rounded. The base year is 2012. Source: Frost & Sullivan Executive Summary—Market Engineering Measurements (continued)
  • 9. 9NC48-30 2 Reliability and flexibility solutions will gain greater prominence among end users. 3 4 There is a clear drive toward products with flexibility and multi-tasking capabilities. 5 Increasing the relationship with big semiconductor and consumer electronic manufacturers will increase sales of high-end machines. 1 The market is growing at a slow but steady pace. Increasing indirect sales partnerships in the Asia-Pacific market are expected to bring in more leads. Source: Frost & Sullivan Executive Summary—CEO’s Perspective
  • 10. 10NC48-30 Market Overview
  • 11. 11NC48-30 This study is broadly categorized into the following segments: Vision Measuring Machines (VMMs) Measuring Microscopes: These are the oldest optical measurement systems in the world. They are constructed using two compound microscopes in order to perform both two and three-dimensional measurement. Initially an analog instrument, technological advancement has led to an interfacing with computers for better analysis. Profile Projectors: The most common of vision equipment, these systems are very simple in principle. The image of the object under test is projected onto a screen with a two-dimensional axis present for measurement by reference. They can be classified as horizontal or vertical depending whether the line of vision is parallel or perpendicular to the ground. Multi-sensor Systems: The working principle involves measurement of a test piece by means of different probes, both contact and non-contact. With instant capture and analysis using the most advanced video systems, they are categorized as manual and automated systems. The automated systems use computer numeric control (CNC) to make automatic measurements. Source: Frost & Sullivan Market Overview—Product Definitions
  • 12. 12NC48-30 Market Overview—Product Definitions (continued) Coordinate Measuring Machines (CMM) Bridge-type CMM: A bridge machine that has a horizontal frame supported by two vertical columns; the machine arm is vertically suspended to measure the work piece. The gantry-type CMM, with horizontal arm and articulated arm machines, are not widely-provided solutions for dimensional metrology vendors in the medical devices industry. Hence, those technologies are not being covered in this study. Optical Digitizer Scanner (ODS) Market White Light Scanners: White light scanner machines are used to measure physical geometry. White light scanners are the most preferred for the measurement of physical geometrical characteristics. Laser Tracker: The laser tracker technology is appropriate for measuring large objects in the automotive and aerospace industry. The research study focuses on semiconductor and consumer electronics in the electronic industry. Semiconductor boards and consumer electronics are relatively small in size. Measurement of small objects using laser tracker is not an appropriate solution for the electronics industry. Dimensional metrology vendors do not provide laser tracker technology solutions to the electronic industry. Hence, laser tracker technology is not covered in this study. 3D Laser Scanners: The usage of 3D laser scanners in electronic manufacturing has been limited. Hence, 3D laser scanners are not included in this study. Source: Frost & Sullivan
  • 13. 13NC48-30 Market Overview—Regional Segmentation This research covers four regions, as defined below: • North America: The United States and Canada • Europe: Western and Eastern Europe, including Russia • Asia-Pacific: Countries on the western border of the Pacific Ocean, including those on the Indo-Chinese Peninsula, the Pacific islands, and Central Asia • Rest of World: Latin America (Brazil, Mexico, Argentina, Central America, and South America) and regions not mentioned above, particularly the Caribbean Islands, the Middle East, and Africa. The study covers the following years: • Base year: 2012 • Forecast period: 2013-2017 Key end-user segments include: • Semiconductor manufacturers • Semiconductor research and development companies • System integrators • Consumer electronics Source: Frost & Sullivan
  • 14. 14NC48-30 Market Overview—End Users of the Dimensional Metrology Market Semiconductor Industry Value Chain Fabless Semiconductor Companies Pure-play research and development firms, manufacturing outsourced to foundries (Qualcomm, Marvell, Broadcomm, nVidia, Xilinx). Subcontract Manufacturers Semiconductor manufacturing companies outsource to subcontractors in Asia-Pacific because outsourcing reduces costs in manufacturing. Assembly and Test Services Assembly facilities are where the manufacturing process is completed. The wafer is cut with a diamond saw, separating the microprocessors. Integrated Device Manufacturers This is a vertically- integrated enterprise with a complete product life-cycle in house (Intel, Samsung, and STMicroelectronic). Wafer Fabrication Taiwan Semiconductor Manufacturing Company, United Microelectronics Corporation, and Semiconductor Manufacturing International Corporation. Note: Companies engaged in the above-mentioned business areas have been identified as the key end users of dimensional metrology equipment. This research service focuses on conventional dimensional solutions such as CMM, ODS, and VMM. Research indicates that the leading semiconductor manufacturers also provide high-end metrology solutions; however, these solutions have not been included in the scope of the research. Source: Frost & Sullivan
  • 15. 15NC48-30 Market Overview—Key Questions This Study Will Answer Is the market growing, how long will it continue to grow, and at what rate? Are the existing competitors structured correctly to meet customer needs? What are the latest key technological trends in the market? What impact do these trends have on the dimensional metrology market in electronic manufacturing? Is the market going back to the levels seen in 2008? How will the structure of the market change over time? Which of the regional markets represents most of the growth opportunities for the dimensional metrology products ? Which of the technology represent most of the growth opportunities for the dimensional metrology market in electronic manufacturing? Source: Frost & Sullivan