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Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
Formero company powerpoint
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Formero company powerpoint

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Quick slideshow demonstrating some of the production, tooling and manufacturing services available at Formero. For more information visit our webstie at …

Quick slideshow demonstrating some of the production, tooling and manufacturing services available at Formero. For more information visit our webstie at
http://bit.ly/aEIfdG

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  • Nanosonics is currently focused on developing a range of infection control solutions for the healthcare industry. Initial products are designed for the reprocessing of reusable medical instruments. Cash burn at $1M per month…delays in design and manufacture were massive!
  • Transcript

    • 1. RAPID PROTOTYPING RAPID CNC PROTOTYPE TOOLING PRODUCTION TOOLING PRODUCTION MOULDING
    • 2. CAD Requirements
      • Convert to STL:
        • defacto format for all RP machines
      • Binary format
      • Conversion Tolerance Setting 0.02
      • Recommend thickness for parts is 0.5mm
      • Iges for Production
    • 3. Stereolithography (SLA)
      • Utilises a UV frequency laser
      • Vat full of resin, light cured material
      • 3 levels of finishes: Concept, Engineering, Premium
    • 4. Mammoth SLA CAD design validation Fitment validation
      • Build platform of 2050 x 780 x 700mm
    • 5. Selective Laser Sintering (SLS)
      • Laser driven machine
      • heat process
      • typically uses nylon or GF nylon
    • 6. 3D Printing – Objet Geometries
      • Light cured materials
      • operates like inkjet printer
      • cures resin via VU lights
      • multi-material machine
    • 7. OBJET FullCure720 – Transparent Gold Resin Tango – Black Shore A61 + Grey Shore A75 Vero White – Opaque White Resin Vero Blue – Opaque Blue Resin
    • 8. New Material - Digital
    • 9. Z-Corp
      • Starch based process
      • Colours
      • Concept validation
      • Ideal for thick wall components
    • 10. FDM
      • Fused Deposition Modeling (FDM) extrudes material, layer-by-layer, to build a model.
      • ABS Material
    • 11. RP model
    • 12. Surgical planning
    • 13. Craniostenosis -Surgery
    • 14.  
    • 15.  
    • 16.  
    • 17.  
    • 18.  
    • 19.  
    • 20.  
    • 21.  
    • 22. Rapid Manufacture
      • DDM – Direct Digital Manufacture
      • Benefits:
        • Complex designs
        • Speed
        • Low volume
        • Ideal for small parts
        • Not the same quality as injection mouldings.
    • 23. CNC machining
      • Start with plastic or metal stock
      • subtractive process
    • 24. Rapid Plastic is a combination of vacuum casting with advanced silicone tooling to produce low volume prototype plastic parts. Silicone Tooling & Vacuum Casting
    • 25. Example
      • Ford Rocker cover for BA Falcon:
        • Redesigned from metal to plastic component
        • Aim:
          • Reduce production costs
          • Reduce engine noise
          • Increase performance
      CAD Design/Engineering Prototyping to validate design Findings: Over-engineered. Redesigned to reduce internal ribs. Consequently reduced tooling + materials costs + increased production cycle time. Pre-production to validate materials Production Process Prototype Injection Mould Tooling
    • 26. Production
      • Injection Moulding & Diecasting
    • 27.
      • Product Simplification EXAMPLE
      • Complex assembly
      • Part proliferation
      • 40 separate tools
      • Reduced tool count to 33
      • Reduced assembly complexity
      • Total product cost saving
      • 30% reduction in capital cost
      • Six figure $$$ saving in tooling
      • Nominated for 2009 Australian Design Award
    • 28.  

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