Prezentare solutii WILA - scule si accesorii abkant

“ Information about Wila and it’s products” WILA b.v. - Lochem (Holland) Peter Timmerije by

Solutions by Wila
New Standard and American style Clamping systems
New Standard and American style Tooling
Crowning
Accessories

Subjects
History of Wila
Difficulties in working with press brakes
Solutions by Wila

Solutions by Wila
New Standard Clamping systems
New Standard Tooling
Crowning
Accessories

History of Wila
Founded 1932
App. 225 employees in Lochem(NL)
- And 12 employees in our sales company in the USA
Mission: leading supplier Press Brake Tooling Systems:
Innovative technology (Products & Mfg.)

Press brake, main components Upper beam Lower beam Frame Hydraulic cilinder Upper clamping system Top tool Lower tool Crowning

Many brands and types of press brakes and tools

Many types of tools

Separate brands are not easily compatible
Shimming consumes time
Deflection delivers scrap
Changing tools
takes a lot of time and money
generates risks for injuries
Many brands and types of press brakes and tools

Solutions by Wila
New Standard and American Clamping systems
New Standard Tooling
Crowning
Accessories

NEW STANDARD and AMERICAN clamping systems
Fastest tooling changeovers
Automatic seating, aligning and centering
Clamps every tool segment separately
Vertical and horizontal loading

Press brake tolerances

Level II ( NSCL II )
Level I ( NSCL I + and ASCL I )
Level Basic ( NSCL Basic )
Clamping programm is split up in 3 levels .
Retrofit versions ( NCL… )

Press brake tolerances

Clamping programm is split up in 3 levels.

Straightforward precision alignment Quick assembly www.wila.nl

Keyhole-shaped fixing holes enables to be mounted to the ram and bed in a single, simple motion. Back Straightforward precision alignment www.wila.nl Quick assembly

Alignment in the X-direction, i.e. in relation to the back gauge, is straightforward and permanently realizable over the machine’s entire length. This can significantly increase the economic life of the press brake Back Quick assembly Straightforward precision alignment (Tx)

Non-deformable, one-piece body Hardened steel Maximum bending freedom Clamping possible at 10mm Specially designed clamping medium The body is fabricated from a single piece, which means that it is practically non-deformable. The special CrMo alloy provides a tensile strength of roughly 1100 N/mm2. Next part www.wila.nl

Non-deformable, one-piece body Hardened steel Maximum bending freedom Clamping possible at 10mm Specially designed clamping medium The clamping medium is a hose, designed specifically for this purpose. Oil is pumped into this hose onder high pressure (40-50 bar). This results in an unrivalled clamping force over the full length of the machine. Next part www.wila.nl

Non-deformable, one-piece body Hardened steel Maximum bending freedom Clamping possible at 10mm Specially designed clamping medium Every surface on the body which come into contact with tools is hardened to approximately 56 o Rc. This guarantees the preservation of all properties, resulting in an extremely long life. Next part www.wila.nl

Non-deformable, one-piece body Hardened steel Clamping possible at 10mm Specially designed clamping medium The dimensions of the body - including the rear side - are minimal. This creates an unbelievably high degree of bending freedom. Next part www.wila.nl Maximum bending freedom α > 30 O

Non-deformable, one-piece body Hardened steel Maximum bending freedom Clamping possible at 10mm Specially designed clamping medium Thanks to the design and spacing of the clamping pins, tool components with a minimum length of 10mm can be individually positioned and securely clamped, anywhere on the machine. Next part www.wila.nl

Cover strip www.wila.nl

The plastic guards at both ends of the clamping system provide guidance and prevent damage during the horizontal interchange of tools. The guards can also be delivered in a flat version . Next part www.wila.nl www.wila.nl Guard

www.wila.nl

NSCL II
Hydr. Clamping
UPB
Min. tool length 10 mm (.394)
Release time 1.5 sec.
Pull-up weight 180 kg/meter (120 lb/ft)
F max. h ead 250 T/meter (84 US tons/ft) shoulders 300 T/meter (101 US tons/ft)
- Material 1000-1200 N/mm2 (145000-174000 PSI )
Contact surface CNC deep hardened 56 HRc
Cover strip Alu.

Clamping program is split up in 3 levels.

NSCL I + ASCL I

NSCL I+ and ASCL I
Hydr. Clamping
UPB
Material 600-720 N/mm2 (87000-104400 PSI )
Cover strip black.

NSCL I+
Release time 2.5 sec L= 3060 mm
(10 ft )
F Max. head180 T/meter (60 US tons/ft),
shoulders 250 T/meter (84 US tons/ft),
- Pull-up weight 100 kg/meter (67 lb/ft)

ASCL I
Release time 2.5 sec L= 3060 mm
(10 ft )
F Max. shoulders 160 T/meter (54 US tons/ft),
Pull-up weight 75 kg/meter (50 lb/ft)

NSCL Basic

NSCL Basic
Mech. Clamping
UPB
- Min. tool length 20 mm (.787)
F Max. head 180 T/meter (60 US tons/ft),
shoulders 250 T/meter (84 US tons/ft),
Material 600-720 N/mm2 (87000-104400 PSI )
Cover strip bronze

Retrofit versions ( NCL… )

NCL…

NCL…
Hydr. Clamping
Press brakes with customized ram
Min. tool length 15 mm
- Material 600-720 N/mm 2

NEW STANDARD interchangeable press brake tools
Delivery from stock
Precision ground
Made of a special CrMo-alloy steel
CNC deep hardened for trouble free service
Patented quick-change button for fast tooling change-overs
“ Safety-Click ”

Hardening possibilities Nitrating Laser hardening CNC Deep hardening

Available modified Standards New standard With nose 28 º Radius R=1.5 and 2 mm With nose 60 º Radius R=2 –3-4 and 5 mm With nose 80º thru 90º R=2-3-4-5 and 6 mm

Accessories

NEW STANDARD anti deflection devices
Eliminate time-consuming shimming
Enable less experienced operators to achieve faster bends
Cut down on scrap
Increase productivity

Deflection of the Press Brake during bending

Crowning, 4 basic concepts

Crowning , 4 basic concepts

Crowning, 4 basic concepts

Level II ( NSCR II )
Crowning programm is split up in 3 levels.

New Standard Crowning II

NSCR II
Hydr. Clamping
UPB
Release time 1sec.
Material 1000-1200 N/mm2 (145000-174000 PSI )
F max. shoulders 300 T/meter(101 US tons/ft)
Contact surface CNC deephardened 56 HRc
Cover strip Alu.

Level I ( NSCR I + )

NSCR I +

NSCR I+
Hydr. Clamping
UPB
Release time 1sec.
Material 600-720 N/mm2 (87000-104400 PSI )
F max. shoulders 200 T/meter(67 US tons/ft)
Cover strip black

Level Basic ( NSCR Basic )

NSCR Basic

NSCR basic
Mech. Clamping
UPB
F Max. shoulders 200 T/meter(67 US tons/ft)
- Material 600-720 N/mm2 (87000-104400 PSI )
Cover strip bronze

Retrofit versions ( NCR… )

NCR…

NCR ...
Hydr. Clamping
Press brakes with normal lower beam
Material 600-720 N/mm 2

“ Thank you for your attention”

Prezentare solutii WILA - scule si accesorii abkant

by SM TECH S.R.L.

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