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  • 1. XJ CHIME/BUZZER WARNING SYSTEMS 8U - 1 CHIME/BUZZER WARNING SYSTEMS CONTENTS page pageGENERAL INFORMATION DIAGNOSIS AND TESTING INTRODUCTION . . . . . . . . . . . ............. 1 DRIVER DOOR JAMB SWITCH . . . . . . . . . . . . . 2DESCRIPTION AND OPERATION DRIVER SEAT BELT SWITCH . . . . . . . . . . . . . . 2 DRIVER DOOR JAMB SWITCH . . . . . . . . . . . . . 2 HEADLAMP SWITCH . . . . . . . . . . . . . . . . . . . . . 3 DRIVER SEAT BELT SWITCH . . . . . . . . . . . . . . 2 INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . 3 HEADLAMP SWITCH . . . . . . . . . . . . . . . . . . . . . 2 KEY-IN IGNITION SWITCH . . . . . . . . . . . . . . . . . 3 INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . 1 REMOVAL AND INSTALLATION KEY-IN IGNITION SWITCH . . . . . . . . . . . . . . . . . 2 CHIME WARNING SYSTEM SWITCHES ...... 4GENERAL INFORMATION DESCRIPTION AND OPERATIONINTRODUCTION INSTRUMENT CLUSTER This group covers the chime warning system, The instrument cluster is an electromechanicalwhich is standard factory-installed equipment on this unit that contains integrated circuitry and internalmodel. The chime warning system provides an audi- programming to perform a variety of functions. Theble warning to the driver under the following condi- instrument cluster circuitry monitors hard-wiredtions: switch inputs, as well as message inputs received • Driver side seat belt is not fastened with the from other vehicle electronic modules on the Chryslerignition switch in the On position Collision Detection (CCD) data bus network. • Engine coolant temperature is high The instrument cluster uses these many inputs • Head or park lamps are turned on with the igni- along with its internal programming and an integraltion switch Off and the driver side front door open chime tone generator to perform the functions of the • Key is in the ignition switch with the ignition chime warning module on this model. The instru-switch Off and the driver side front door open ment cluster circuitry also has a self-diagnostic capa- • Low fuel warning lamp illumination - less than bility. Refer to Group 8E - Instrument Panel Systemsabout one-eighth tank of fuel remaining for more information on this feature. • Overhead console trip computer is reset. Hard-wired chime warning system inputs to the Following are general descriptions of the major instrument cluster include the following:components in the chime warning system. Refer to • Driver door jamb switch8W-40 Instrument Cluster or 8W-44 - Interior Light- • Driver seat belt switching in Group 8W - Wiring Diagrams for complete cir- • Headlamp switchcuit descriptions and diagrams. • Key-in ignition switch. The only instrument cluster diagnosis found in thisNOTE: This group covers both Left-Hand Drive group consists of confirming the viability of the hard-(LHD) and Right-Hand Drive (RHD) versions of this wired chime request inputs to the instrument clustermodel. Whenever required and feasible, the RHD circuitry. For diagnosis of the CCD data bus and theversions of affected vehicle components have been data bus message inputs, a DRB scan tool and theconstructed as mirror-image of the LHD versions. proper Diagnostic Procedures manual are recom-While most of the illustrations used in this group mended.represent only the LHD version, the diagnostic and Refer to Group 8E - Instrument Panel Systems forservice procedures outlined can generally be the service procedures for the instrument cluster.applied to either version. Exceptions to this rule The instrument cluster chime warning circuitry andhave been clearly identified as LHD or RHD, if a chime tone generator cannot be repaired and, ifspecial illustration or procedure is required. faulty, the instrument cluster assembly must be replaced.
  • 2. 8U - 2 CHIME/BUZZER WARNING SYSTEMS XJDESCRIPTION AND OPERATION (Continued)DRIVER DOOR JAMB SWITCH DIAGNOSIS AND TESTING The driver door jamb switch is mounted to thedriver side front door hinge pillar. The switch closes DRIVER DOOR JAMB SWITCHa path to ground for the instrument cluster chime For circuit descriptions and diagrams, refer towarning circuitry through the key-in ignition switch 8W-40 - Instrument Cluster or 8W-44 - Interiorand/or the headlamp switch when the driver door is Lighting in Group 8W - Wiring Diagrams.opened, and opens the ground path when the driverdoor is closed. WARNING: ON VEHICLES EQUIPPED WITH AIR- The driver door jamb switch cannot be repaired BAGS, REFER TO GROUP 8M - PASSIVEand, if faulty or damaged, it must be replaced. Refer RESTRAINT SYSTEMS BEFORE ATTEMPTING ANYto Group 8L - Lamps for the service procedures. STEERING WHEEL, STEERING COLUMN, OR INSTRUMENT PANEL COMPONENT DIAGNOSIS ORDRIVER SEAT BELT SWITCH SERVICE. FAILURE TO TAKE THE PROPER PRE- The driver seat belt switch is integral to the driver CAUTIONS COULD RESULT IN ACCIDENTAL AIR-seat belt buckle-half assembly. The switch is nor- BAG DEPLOYMENT AND POSSIBLE PERSONALmally closed, providing a ground path to the instru- INJURY.ment panel chime warning circuitry. When the tip-half of the seat belt is inserted into the seat belt (1) Rotate the headlamp switch knob counterclock-buckle, the switch opens the ground path. wise to ensure that the dome lamps are not switched The driver seat belt switch cannot be repaired and, off. Open the driver door and note whether the inte-if faulty or damaged, the entire driver seat belt buck- rior lamps light. They should light. If OK, see thele-half unit must be replaced. Refer to Group 23 - diagnosis for the Key-In Ignition Switch or the Head-Body for the service procedures. lamp Switch in this group. If not OK, go to Step 2. (2) Disconnect and isolate the battery negativeKEY-IN IGNITION SWITCH cable. Unplug the driver door jamb switch from its The key-in ignition switch is integral to the igni- wire harness connector. Check for continuity betweention switch, which is mounted on the left side of the the ground circuit cavity of the driver door jambsteering column, opposite the ignition lock cylinder. switch wire harness connector and a good ground.It closes a path to ground for the instrument cluster There should be continuity. If OK, go to Step 3. If notchime warning circuitry when the ignition key is OK, repair the circuit to ground as required.inserted in the ignition lock cylinder and the driver (3) Check for continuity between the door jambdoor jamb switch is closed (driver door is open). The switch ground circuit terminal and the left front doorkey-in ignition switch opens the ground path when jamb switch sense terminal of the door jamb switch.the key is removed from the ignition lock cylinder. There should be continuity with the switch plunger The key-in ignition switch cannot be repaired and, released, and no continuity with the switch plungerif faulty or damaged, the entire ignition switch must depressed. If not OK, replace the faulty switch.be replaced. Refer to Group 8D - Ignition Systems forthe service procedures. DRIVER SEAT BELT SWITCH For circuit descriptions and diagrams, refer toHEADLAMP SWITCH 8W-40 - Instrument Cluster or 8W-44 - Interior The headlamp switch is located in the instrument Lighting in Group 8W - Wiring Diagrams.panel, outboard of the steering column. It closes a WARNING: ON VEHICLES EQUIPPED WITH AIR-path to ground for the instrument cluster chime BAGS, REFER TO GROUP 8M - PASSIVEwarning circuitry when the park or head lamps are RESTRAINT SYSTEMS BEFORE ATTEMPTING ANYon and the driver door jamb switch is closed (driver STEERING WHEEL, STEERING COLUMN, ORdoor is open). The headlamp switch opens the ground INSTRUMENT PANEL COMPONENT DIAGNOSIS ORpath when the headlamp switch is turned off. SERVICE. FAILURE TO TAKE THE PROPER PRE- The headlamp switch cannot be repaired and, if CAUTIONS COULD RESULT IN ACCIDENTAL AIR-faulty or damaged, it must be replaced. Refer to BAG DEPLOYMENT AND POSSIBLE PERSONALGroup 8E - Instrument Panel Systems for the service INJURY.procedures.
  • 3. XJ CHIME/BUZZER WARNING SYSTEMS 8U - 3DIAGNOSIS AND TESTING (Continued) (1) Disconnect and isolate the battery negative HEADLAMP SWITCHcable. Unplug the driver seat belt switch wire har- For circuit descriptions and diagrams, refer toness connector on the floor under the driver seat 8W-40 - Instrument Cluster or 8W-44 - Interiornear the seat belt buckle-half anchor. Check for con- Lighting in Group 8W - Wiring Diagrams.tinuity between the seat belt switch sense circuit andthe ground circuit cavities of the seat belt half of the WARNING: ON VEHICLES EQUIPPED WITH AIR-driver seat belt switch wire harness connector. There BAGS, REFER TO GROUP 8M - PASSIVEshould be continuity with the seat belt unbuckled, RESTRAINT SYSTEMS BEFORE ATTEMPTING ANYand no continuity with the seat belt buckled. If OK, STEERING WHEEL, STEERING COLUMN, ORgo to Step 2. If not OK, replace the faulty seat belt INSTRUMENT PANEL COMPONENT DIAGNOSIS ORbuckle-half assembly. SERVICE. FAILURE TO TAKE THE PROPER PRE- (2) Check for continuity between the ground cir- CAUTIONS COULD RESULT IN ACCIDENTAL AIR-cuit cavity in the body half of the driver seat belt BAG DEPLOYMENT AND POSSIBLE PERSONALswitch wire harness connector and a good ground. INJURY.There should be continuity. If OK, see the Instru-ment Cluster diagnosis in this group. If not OK, (1) Disconnect and isolate the battery negativerepair the circuit to ground as required. cable. Remove the headlamp switch from the instru- ment panel. Refer to Group 8E - Instrument PanelKEY-IN IGNITION SWITCH Systems for the procedures. Unplug the headlamp For circuit descriptions and diagrams, refer to switch wire harness connectors. Check for continuity8W-40 - Instrument Cluster or 8W-44 - Interior between the left front door jamb switch sense circuitLighting in Group 8W - Wiring Diagrams. cavity of the headlamp switch wire harness connector and a good ground. There should be continuity withWARNING: ON VEHICLES EQUIPPED WITH AIR- the driver door closed, and no continuity with theBAGS, REFER TO GROUP 8M - PASSIVE driver door open. If OK, go to Step 2. If not OK,RESTRAINT SYSTEMS BEFORE ATTEMPTING ANY repair the circuit to the driver door jamb switch asSTEERING WHEEL, STEERING COLUMN, OR required.INSTRUMENT PANEL COMPONENT DIAGNOSIS OR (2) Check for continuity between the key-in switchSERVICE. FAILURE TO TAKE THE PROPER PRE- sense circuit terminal and the left front door jambCAUTIONS COULD RESULT IN ACCIDENTAL AIR- switch sense terminal of the headlamp switch. ThereBAG DEPLOYMENT AND POSSIBLE PERSONAL should be no continuity with the switch in the OffINJURY. position, and continuity with the switch in the park or head lamps On position. If OK, see the diagnosis (1) Disconnect and isolate the battery negative for the Instrument Cluster in this group. If not OK,cable. Remove the steering column shrouds. Refer to replace the faulty headlamp switch.Group 8D - Ignition Systems for the procedures.Unplug the key-in ignition switch wire harness con- INSTRUMENT CLUSTERnector from the ignition switch. Before performing this test, complete the testing of (2) Check for continuity between the key-in switch the hard-wired chime warning system switches assense circuit and the left front door jamb switch described in this group. For circuit descriptions andsense circuit terminals of the key-in ignition switch. diagrams, refer to 8W-40 - Instrument Cluster orThere should be continuity with the key in the igni- 8W-44 - Interior Lighting in Group 8W - Wiring Dia-tion lock cylinder, and no continuity with the key grams.removed from the ignition lock cylinder. If OK, go toStep 3. If not OK, replace the faulty ignition switch WARNING: ON VEHICLES EQUIPPED WITH AIR-assembly. BAGS, REFER TO GROUP 8M - PASSIVE (3) Check for continuity between the left front door RESTRAINT SYSTEMS BEFORE ATTEMPTING ANYjamb switch sense circuit cavity of the key-in ignition STEERING WHEEL, STEERING COLUMN, ORswitch wire harness connector and a good ground. INSTRUMENT PANEL COMPONENT DIAGNOSIS ORThere should be continuity with the driver door open, SERVICE. FAILURE TO TAKE THE PROPER PRE-and no continuity with the driver door closed. If OK, CAUTIONS COULD RESULT IN ACCIDENTAL AIR-see the diagnosis for Instrument Cluster in this BAG DEPLOYMENT AND POSSIBLE PERSONALgroup. If not OK, repair the circuit to the driver door INJURY.jamb switch as required. (1) Disconnect and isolate the battery negative cable. Remove the instrument cluster from the
  • 4. 8U - 4 CHIME/BUZZER WARNING SYSTEMS XJDIAGNOSIS AND TESTING (Continued)instrument panel. Refer to Group 8E - Instrument cluster wire harness connector (connector B) and thePanel Systems for the procedures. driver seat belt switch wire harness connector. There (2) Unplug the headlamp switch and the key-in should be continuity. If OK, test the instrument clus-ignition switch wire harness connectors. Check for ter as described in Group 8E - Instrument Panel Sys-continuity between the key-in switch sense circuit tems. If not OK, repair the open circuit as required.cavity of the right instrument cluster wire harnessconnector (connector B) and a good ground. Thereshould be no continuity. If OK, go to Step 3. If not REMOVAL AND INSTALLATIONOK, repair the short circuit as required. (3) Check for continuity between the key-in switch CHIME WARNING SYSTEM SWITCHESsense circuit cavities of the right instrument cluster Service procedures for the various hard-wiredwire harness connector (connector B) and the head- switches used in the chime warning system can belamp switch wire harness connector. There should be found in the proper group as follows:continuity. If OK, go to Step 4. If not OK, repair the • Driver door jamb switch - refer to Group 8L -open circuit as required. Lamps (4) Unplug the driver seat belt switch wire har- • Driver seat belt switch - refer to Group 23 -ness connector. Check for continuity between the seat Bodybelt switch sense circuit cavity of the right instru- • Headlamp switch - refer to Group 8E - Instru-ment cluster wire harness connector (connector B) ment Panel Systemsand a good ground. There should be no continuity. If • Key-in ignition switch - refer to Group 8D - Igni-OK, go to Step 5. If not OK, repair the short circuit tion Systems.as required. (5) Check for continuity between the seat beltswitch sense circuit cavities of the right instrument