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Mrpii manufacturing resource planning eresource

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Manufacturing Resource Planning ERP Module - eresource ERP. MRP II is one of the evolution stages of eresource ERP and covers all the resources in a manufacturing company, with the additional ability …

Manufacturing Resource Planning ERP Module - eresource ERP. MRP II is one of the evolution stages of eresource ERP and covers all the resources in a manufacturing company, with the additional ability to manage what if situations

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  • 1. MRP IIManufacturing Resource Planning, ProductionPlanning Procedure in eresource
  • 2. An essential and concise guide to understanding MRPII Release 2.82 © 2010 eresource Infotech Private Limited. All rights reserved
  • 3. Copyright© Copyright 2011 ERESOURCE. All rights reserved.No part of this publication may be reproduced or transmitted in any form or for any purposewithout the express permission of eresource Infotech P. Ltd. The information contained herein may bechanged without prior notice.Microsoft®, WINDOWS®, NT®, EXCEL®, Word®, PowerPoint® and SQL Server® are registeredtrademarks of Microsoft Corporation.HTML, DHTML, XML, XHTML are trademarks or registered trademarks of W3C®, World WideWeb Consortium,eresource, eresource Logo. Eresourceerp.com are trademarks or registered trademarks of eresourceInfotech in India and several other countries all over the world. All other products mentioned aretrademarks or registered trademarks of their respective companies. 3 © 2010 eresource Infotech Private Limited. All rights reserved
  • 4. Table of ContentsManufacturing resource planning in eresource ........................................................................................... 5MASTER PRODUCTION SCHEDULE ................................................................................................................ 6BILL-OF-MATERIALS. ..................................................................................................................................... 8MRP I & MRP II in Eresource ....................................................................................................................... 10Work flow on MRP I & MRP II in eresource ERP. ........................................................................................ 11Daily Production Yield ................................................................................................................................. 12Benefits of MRP Manufacturing Requirements Planning ........................................................................... 14 4 © 2010 eresource Infotech Private Limited. All rights reserved
  • 5. Manufacturing resource planning in eresourceMRP II or Manufacturing Resource Planning by itself is the original modality of what we knownow as ERP, and covered materials planning. This is part of eresources ERP solution.MRP II is one of the evolution stages of eresource ERP and covers all the resources in amanufacturing company, with the additional ability to manage "what if" situations.MRP II module in eresource ERP helps to maintain a neat agenda for the manner in which theresources are to be allocated without any confusion.The interacting functions considered for this model are: Commercial Planning, Sales, MasterProduction Scheduling, Materials Resource Planning (MRP) and support systems for Capacityand Materials Execution.There is a scheduling capability within the heart of the solution that concentrates on theresources, such as the plant and equipment required to convert the raw materials into finishedgoods. The advantages of this development are that detailed plans can be put to the shop floorand can be reported on by operation, which offers much tighter control over the plant.For Companies assembling end items from Components produced in batch manufacturingprocesses, MRP is central to the development of detailed plans for part needs. It is often wherecompanies start in developing their MPC systems. Facility with time-phased planning and theassociated time-phased records is basic to understanding many other aspects of the MPCsystem. Finally, although introduction of JIT and investment in lean manufacturing processeshave brought about fundamental changes in detailed material planning for some firms,companies continue to adapt the MRP approach or enhance their existing systemsEresource ERP helps you reduce the inventory material investment and improve productivityand customers by getting the right product at the right time to meet the schedules. EresourceMRP provides formal plans for each part number, wheter raw material, component, or finishedgood. With the MRP activity in eresource, you can make purchasing and production-schedulingdecision based on real-time circumstances. 5 © 2010 eresource Infotech Private Limited. All rights reserved
  • 6. Resource Sales and Operation Demand Planning Planning Management Master Production Scheduling e r Bills of e Materials Detailed Material PlanningRouting s Files Material and oDetailed Capacity Capacity Plans Planning u r Shop-floor Supplier and Systems Purchase Module cMRP provides you up-to-date item statistics, including on-hand quantities, current purchaseorders, work orders, transfer orders, and other elements that affect planning decisions.MASTER PRODUCTION SCHEDULEEresource MPS is the plan that a company has developed for production, inventory, staffing,etc. It sets the quantity of each end item to be completed in each week of a short-rangeplanning horizon. A Master Production Schedule is the master of all schedules. It is a plan forfuture production of end itemsThe eresource Master Production Schedule gives production, planning, purchasing, and topmanagement the information needed to plan and control the manufacturing operation. Theapplication ties overall business planning and forecasting to detail operations through theMaster Production Schedule. 6 © 2010 eresource Infotech Private Limited. All rights reserved
  • 7. Eresource Gives a detail understanding of the Production schedule and visibility of productionand inline orders in just one screen.The Production schedule in eresource can also be viewed in graphical form, as displayedbelow. 7 © 2010 eresource Infotech Private Limited. All rights reserved
  • 8. BILL-OF-MATERIALS.The bill of material (BOM) is an instrument for describing the structure of a product for any of thefollowing production types: • Repetitive manufacturing • Manufacturing products with variants • Process manufacturing • Make-to-order productionIn eresource, you can also maintain bills of materials for sales orders, projects, equipment, anddocuments.Four forms of the basic BOM are supported in Production Planning and Control (PP). Theymay be created at any time by extending a simple BOM: 8 © 2010 eresource Infotech Private Limited. All rights reserved
  • 9. • Simple BOM --- one rigidly defined bill of material associated with one material • Multiple BOM --- a set of bill of materials describing each of several different production processes, constituents, or relative quantities of components, all of which produce the same material. There several ways of making the same thing. • One time BOM —a bill of material for a specific sales order that is used in make- to-order production. • Configurable BOM - a bill of material that is configured automatically on the basis of logical links. It is used for complex variant structures or process- dependent BOM configuration in continuous flow production.Data for MRP is inherited from the BOM. The standard BOM in eresource captures Ingredientinformation with standard consumption, wastage, overage and gross consumption.BOM can be further configured or changed on the basis of order. 9 © 2010 eresource Infotech Private Limited. All rights reserved
  • 10. MRP I & MRP II in EresourceEresource Enterprise Solution promises you to connect your whole organization, all yourbranches, all business functions, all departments, all machines under a common system.Eresource ERP for manufacturing comprises all business functions including, purchase andsupplier management, sales and material management, warehouse management, productionmanagement, finance and accounting management, HR management, customer management,inventory management etc...In manufacturing, the most critical is managing the inventory. In Material requirement planningthe most critical is MRP MRP II and I.MRP I that means Material requirement planning. MRP II that means manufacturing resourceplanning.MRP I for eresource it means what material is required, how much it is required, when it isrequired. And MRP II it means what product needs to be produced, how much is needed to beproduced and when it is needed to be produced.After the Production Plan in eresource is Executed, the next step is the Batch Plan or Gettingthe order in the line of production. Below image depicts the transaction of Batch Plan. 10 © 2010 eresource Infotech Private Limited. All rights reserved
  • 11. Work flow on MRP I & MRP II in eresource ERP.Resource Planning Sales & Operation Management Demand Management Master Production Schedule MRP II Detailed Material & Capacity MRP I Planning Supplier Operations The data for sales and operation management comes from resource planning and demand management. Demand management is refers to sales forecast and planning of resource. Now on the bases of sales and production management there is a master production schedule is created. From master production schedule there is detailed material & capacity planning. And from detailed material planning finally there is supplier operation. By supplier operation we refer to procurement process. Do I need of Master schedule Planning? And why master schedule planning in eresource ERP? A very critical and important reason is I am willingness to produce 10000 no. of X items. But whether or not I am capable to produce this system will help you out. On the bases of this parameter system generates your master production is schedule. Now in the master production schedule again these are some different parameters which check whether schedule is engaged or not. On the bases of all these parameters master productions schedule is created. In addition, from both of these parameters you have a detailed material and capacity planning. By material we 11 © 2010 eresource Infotech Private Limited. All rights reserved
  • 12. refer to MRP I that is, material requirement planning that says what material is required, howmuch and when it is required. From master production schedule we refer to MRP II that ismanufacturing resource planning that says what product is need to be produced, how much andwhen it is need to be produced.Finally, out of these parameters you have supplier operation which is your procurementoperation.So, that is how MRP I & MRP II in eresource work.Daily Production YieldThe production module is made to record & analyze all the resource planning matters and otherday to day matters of the production units to keep a close watch on the plant, its efficiency &smooth operation. The functions that are provided by this module are as below.· Production orders.· Recording of requisition slip.· Recording and forwarding of production slip.· Process recording.· Recording of production standards.· Wastage recording.· Damage recording.· Printing of requisition slip.· Printing of production slip.· Daily production recording, product / machine wiseBelow screen depicts the Daily production record. 12 © 2010 eresource Infotech Private Limited. All rights reserved
  • 13. In the complete Production life cycle, it is very important to have visibility of the productionstatus. Eresource helps you have the visibility of the production, batch wise, job order wise,sales order wise or on the basis of work order. Please find below the Work in progress screen. 13 © 2010 eresource Infotech Private Limited. All rights reserved
  • 14. Benefits of MRP Manufacturing Requirements PlanningThe MRP system outputs a variety of information that can be used by the company, both for theplanning side and the management side of the factory operations. These outputs include orderrelease notices for the placement of orders that may have been planned by the MRP simulatorsystem. • Minimize manufacturing cost and increase of resource utilization • Cut down production bottlenecks • On-time delivery performance • Transparent operational controlThe basic function of MRP system includes inventory control, bill of material processing andelementary scheduling. MRP helps organizations to maintain low inventory levels. It is used toplan manufacturing, purchasing and delivering activities. 14 © 2010 eresource Infotech Private Limited. All rights reserved

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