Tolomatic ICR Smart Actuator Product Presentation may 2009

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Tolomatic ICR Smart Actuator Product Presentation may 2009

  1. 1. SmartActuator Series - ICR Basic and Plus Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  2. 2. What is the “SmartActuator” ? Actuator + reliable servo performance! + Servo Motor All-in-one, compact, Drive/Controller Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  3. 3. Introducing the ICR SmartActuator Series I(INTEGRATED)C(CONTROL)R(ROD STYLE) • Servo driven • 100% duty cycle • Configurable stroke: 609 mm (24”) • 2 Speed/Force options – Forces up to 400 lbf – Speeds up to 25”/sec • No Maintenance • Easy to Install • 5-day Delivery Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  4. 4. ICR SmartActuator SeriesBasic Plus Two Motion Control Packages (common hardware platform) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  5. 5. The ICR Basic Control Features • Plug-and-Play - Simple set up - No programming - 2-position extend/retract motion • On-the-Fly adjustability - Independent extend/retract speeds - Force control • Mid-stroke positioning via sensors Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  6. 6. ICR Basic Operation Options Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  7. 7. ICR Basic – Wired and Ready To Go Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  8. 8. ICR Basic Control Features • 8 inputs / 3 outputs (4 / 2 implemented) Sold & Serviced By: • 24 Vdc opto-isolated I/O ELECTROMATE (NPN or PNP) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  9. 9. ICR Basic – Easy Setup Procedure 1. Mount actuator 2. Wire extend, retract, enable, e-stop inputs, and in-position/ fault output cables to PLC 3. Wire 24 or 48 Vdc power supply 4. Program PLC 5. Adjust extend/retract speed 6. Adjust force & GO!!!! Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  10. 10. The ICR Plus Control Features• Infinite positioning• Stand-alone operation• Indexer programming• Stepper mode (pulse/direction)• Analog position mode• Network communication - CANopen, DeviceNet, - RS-232 to CANopen Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  11. 11. ICR Plus Control Features • 8 inputs / 2 outputs (all programmable) Sold & Serviced By: • 24 Vdc opto-isolated I/O ELECTROMATE (NPN or PNP) Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  12. 12. ICR Plus – Operation Options Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  13. 13. ICR Plus – Single Actuator Setup CANopen• See User Guide for Sold & Serviced By: ELECTROMATE – Multiple Actuator CANopen Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com – RS232 to CANopen network sales@electromate.com
  14. 14. ICR Basic & Plus Common Mechanical Features Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  15. 15. ICR Basic & Plus Mechanical Features Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  16. 16. ICR Basic & Plus Mechanical Features MOUNTING HOLES Front and bottom tapped & threaded mounting holes Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  17. 17. ICR Basic & Plus Speed / Force curves Ball Screw 2TPI (BN02) Ball Screw 5TPI (BN05) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  18. 18. ICR Basic & Plus Mechanical Features ADDITIONAL SPECIFICATIONSItem Ball Screw 2TPI (BNO2) Ball Screw 5TPI (BN05)Min – Max Temp 50 -122deg F (10-50 deg C) 50-122 deg F (10-50 deg C)Back Drive Force 7.5 lbf (3.4 kg) 12.5 lbf (5.7 kg)Accuracy 0.003 in/ft (0.02 mm/m) 0.003 in/ft (0.02 mm/m)Base Weight 9.31 lb (4.22 kg) 7.77 (3.52 kg)Weight/unit of SK 0.345 lb/in (0.0062 kg/mm) 0.313 lb/in (0.0056 kg/mm) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  19. 19. ICR Basic & Plus Screw Life & Critical Speed Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  20. 20. ICR Basic and Plus Options Mounting • Mounting Plates • Tube Clamps • Front Flange • Trunnion Mount Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  21. 21. ICR Basic and Plus Options Rod Ends • External Threads • Clevis • Eye • Alignment Coupler Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  22. 22. Basic and Plus Options Brake • Spring-applied, electronically released Cables • Signal & Power (5M, Std/IP65) Switches • MX Style, 12 choices Shunt Regulator IP 65 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  23. 23. ICR Plus Only Options Cables • Communication (1 and 5M, IP65) Terminator Resistors • Male and female Starter Kit • USB to CANopen converter • Communication cables • Male terminator resistor Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  24. 24. Power SupplyICR Basic and Plus actuators run off a DC power source Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  25. 25. SmartActuator Certifications• CE – Certification pending• RoHs compliant components Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  26. 26. ICR Basic ApplicationsPress Fit - Multiple actuators for coordinated functions • Parts placement • Press fitting • Stamping • Inserting Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  27. 27. ICR Basic ApplicationsParts Transfer - Single or multiple actuators for: • Diverting • Gating • Sorting • Rejecting Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  28. 28. ICR Plus ApplicationsComplex applications – utilize indexer programming • Pick and place • Gantry • Palletizer • Cross axis cutter • Sorter Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  29. 29. ICR Plus ApplicationsParts transfer – Network communications control • DeviceNet – daisy chain up to 63 units • CANopen – daisy chain up to 127 units • RS-232 to CANopen – daisy chain up to 127 units Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  30. 30. Pneumatic Solutions • Pneumatic cylinder, valve, solenoid, filters, hoses, lubricators, mufflers, condensers, and compressors • Pros – Low purchase price • Cons – Limited Functionality – More energy to operate – Costly air leaks – Noisy / Messy Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  31. 31. Integrated Stepper Solutions • Pros – Low purchase price – Small form factor • Cons – 50% duty cycle – Torque roll off Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  32. 32. Traditional Electric Solutions • Actuator, Drive, Motor, Cables, Motor Mount, Coupler • Pros: – Flexible / higher performance – Eliminates power supply • Cons: – Requires additional panel space – Requires custom length cables – Expensive: $3,000 - $4,500; depending on supplier Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  33. 33. SmartActuator – Application & Design Tools• Sizing & Selection Software• SolidWorks 3D Partstream• Tolomatic Model Builder Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  34. 34. ICR How to order Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  35. 35. Tolomatic’s ICR SmartActuator • All-in-one servo control • 100% duty cycle • Most competitively priced servo in its class (~$1,450 US Basic, ~$1,850 US Plus) • Compact, Durable, Affordable, Easy to Use & World Class Delivery…….. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com

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