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Kollmorgen akm motor presentation 2006

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  • 1. AHTD Symposium – AKM ServomotorsApril 4-5, 2006Brad Roberts Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
  • 2. Product Features / Differentiators Die cast aluminum housing Product Features and cover construction Captured front bearing• Best in Class Torque Density Rugged powder coating eliminates axial movement O-ring captures• More than 6 unique feedback types outer bearing race offered as standard product Potted stators• Mounts to match any competitors motor mounts Redundant magnet retention• Best in Class Cogging Torque performance High performance and low cogging• Industry Leading Torque / $ Neodymium-Iron-Boron magnets Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 2
  • 3. Part Number Guide New “The AKM Motor Family has the New Widest Range of Options in the Industry” AKM 4 2 E - A N C N R - 00 Winding Mount Shaft Connectors/Plugs Custom/ Prefix Frame Stack See Table - see table see table see table Brake Feedback - Seal Field definitions Advanced 1 1 Alpha - A, B, C=Std C=Closed Key B=(2) IP65 (2) N=none R=res - 00=std no seal Kollmorgen 2 2 See Table K=Open Key C=(2) IP65 2=24v 1=1024 K…=Opt 01=std w/seal Motor 3 3 S=Spl S=Spl 2=2048 N=Smooth D=(1) IP65 02… Special 4 4 S=Special ED=500 M=(2) IP20 EE=1000 5 5 P=(1) IP20 EF=2000 6 EG=2500 7 EH=5000 EM=4096 DA=ST Abs DB=MT Abs C=SFD N= none S=Spl 7 frames 25 stacks 77 ‘standard’ windings We have added 8 additional feedback options Sold & Serviced By: with lower cost Absolute coming in 2006 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 3
  • 4. Power Range Continuous Torque 7 Tcs Density (flange vol) v Tcs 6AKM 1 1.6 – 3.6 in lbs Torque Density (Nm/dm3) 5 (.18 -- .4 Nm)AKM 2 4.2 – 12.6 in lbs 4 (.48 – 1.4 Nm) 3AKM 3 10.2 – 25.5 in lbs 2 (1.15 – 2.9 Nm) 1AKM 4 17.3 -- 53.1 in lbs Danaher, AKM Competitor (1.95 – 6.0 Nm) 0 0.1 1 10 100AKM 5 41.6 -- 125.0 in lbs Tcs (Nm) (4.70 – 14.4 Nm)AKM 6 105.0 – 215.0 in lbs (11.90 – 25.0 Nm)AKM 7 263.0 – 465.0 in lbs (29.70 -- 53.0 Nm) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 4
  • 5. Product Uniqueness / CustomCapabilitiesCustomization Capabilities (OEM opportunities)• Custom Mounts and Shafts• Custom Feedback Capability• Custom Connector Capability• Custom Winding CapabilityVast capabilities available to go after volume OEM accounts • > $500k opportunities • Focus on opportunities with pull through business (drives, gearboxes, etc) Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 5
  • 6. Product Uniqueness / Support InfrastructureManufacturing Advantage• Single Piece Flow Manufacturing Std Motors in QA (5 Days LT ARO) US Std Motors in QA (10 Days ARO LT) EU• Quality test (automated) every motor off the manufacturing line• Global manufacturing footprint Rockford, Ill ; Brno, Czech Rep; China (2007)• Production capacity at < 50%; can handle large orders in short Inventory Support lead-times • > $1.5M of unfinished goods inventory to support 5 day lead Sold & Serviced By: times ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 6
  • 7. System Selling with AKMCurrent AKM Systems• AKM Gearmotors • G&L Systems with AKM Servomotors + +• IDC slides with AKM Servomotors Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 7
  • 8. Customer Applications:Machine Tool Design Win (EU) Application: Machine Tool Segment Turning and Milling Centers 24 – 72 motors per machine AKM Torque Density, Superior Low Cogging and Cool Operation Temperature Won Technical differentiator Customer Result >6 x lower cogging and ripple compared to >3 x better surface quality other motor designs 2 x lower inertia 2 x better dynamic capabilities 40% less volume per torque Installation and mechanical design gets less complicated 20% cooler at same duty cycle Higher accuracy on products due to less thermal influence Sold & Serviced By: Lower cost Higher profit ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 8
  • 9. Material Handling Design Win (NA) Application: Material Preparation Sawmill 25 motors per machine AKM Torque Density Won Application Need: • Servo motor family with high power-density on high volume sawmill machines Custom Features Requested • Custom shaft to match existing machine motor mounts Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 9
  • 10. Wafer Handling Win (NA) Application: on W ty Wafer Handling Robot si en 3 motors per machine D ue rq To d an n ig es D m to us C M Application Need: AK • Torque dense motor to fit in a space constrained spot with absolute feedback in work zone (AKM5 & AKM7) Custom Features Requested Sold & Serviced By: • Servo motor with custom winding, custom ELECTROMATE Toll Free Phone (877) SERVO98 mount and absolute sine encoder (multi-turn) Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 10
  • 11. Ongoing Projects UpdateCurrent Projects• AKM 2 with Motor Mounted Connectors Mar ’06 (Launch Apr 7th) Bring opportunities as we can Ship in late Feb• SFD in AKM 5-7 (For Expanded S200) Mar ’06 (Launch Apr 7th )• IP67 Design Specification (Testing) Q2 ’06 (Prep launch)• Implementing BISS Feedback on Standard AKM Q2 ’06 (Fdbk Prod) Low cost sine encoder option• Low Profile Cable Exits (redesign feature) Q3 ’06 (July)• AKM Gearmotors (Micron Mounted Boxes) Q2 ’06 (Launch June)• EKM Motor Launch (Rugged AKM, Caustic Env) Q4 ’06 (Expanded Scope)• AKM 8 Motor Line Expansion Scheduling (VOC TG1)• China Expansion 2007 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 11
  • 12. Questions Flexibility! Quality! Delivery! Performance! Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com 12

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