Hd Systems LLC actively marketed products 2006

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Hd Systems LLC actively marketed products 2006

  1. 1. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comActively Marketed Products
  2. 2. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component SetsCSF • Short Cup • Sizes 8~100 • Ratios 30,50,80,120,16 0 • Life = 35,000 hr
  3. 3. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component SetsCSG “Quantum” • Same Dimensions as CSF • Sizes 14 ~ 65 • Ratios 50,80,100,120,160 • 30% inc. in Torque – Rated, Peak, Ratchetting, Momentary • 50% inc. in life to 50,000 hr • New Tooth, New Processing
  4. 4. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comCSD Component Sets – “Ultra Flat” – Sizes 14 ~ 50 – Ratios 50, 100, 160 – Life = 35,000 hr. 100% 60% 30% HDUC-type CSF-type CSD-type HDUC-type CSF-type CSD-type
  5. 5. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com CSD “Ultra Flat” Volume vs. Rated Torque Advantage Graph Considers Component Only Benefit Is Amplified When Housing Is Considered 1.0E-03Volume (m3) CS CSF CSD 1.0E-04 1.0E-05 10 100 1000 Rated Torque (Nm)
  6. 6. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comCSD “Ultra Flat” Mass vs. Rated Torque Advantage Graph Considers Component Only Benefit Is Amplified When Housing Is Considered 10 Mass (Kg) CS CSF CSD 1 0.1 10 100 1000 Rated Torque (Nm)
  7. 7. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component Sets– SHF “Silk Hat” • Short Cup • Hollow Shaft • Sizes 14~58 • Ratios 30,50,80,100,120,160 • Life = 35,000 hr. Special Diameter
  8. 8. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component Sets– SHG “Silk Hat” “Quantum” • Same Dimensions as SHF • 30% inc. in Torque – Rated – Allowable Peak – Ratchetting – Momentary • 50% inc. in life to 50,000 hr • Price is ~10% higher than SHF Special Diameter
  9. 9. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component Sets– HDUF “Pancake” • Similar Dimensions to HDF • Single Bearing • F/S Stopper Dimensions are Different than HDF
  10. 10. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Component SetsHDUR “Pancake”• Similar to HDR• Double Bearing• F/S Stopper Dimensions are Different than HDR
  11. 11. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHDT – “T cup” Hollow Shaft Gearsets • Bore size limited by solid WG – 14mm up to 70 mm • Sizes – 14, 20, 25, 32, 40, 50 • Ratings – Same as std. gearsets with involute teeth
  12. 12. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHDB – Phasing Gear Set • Back-to-back pancakes • As a differential provides 1:1 ratio from input to output • Typically used for circumferential print registration
  13. 13. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHDI – “Infinit-Indexer” • Static phase adjuster • Size 05, 10, 25, 50, 100, 200
  14. 14. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHDI Installation
  15. 15. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsCSF-2UH – Sizes 14 ~ 65 – Ratios 30 ~ 160 – Cross Roller Bearing Output
  16. 16. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsCSG-2UH “Quantum” – Sizes 14 ~ 65 – Ratios 50 ~ 160 – Same Dimensions as CSF-2UH – 30% inc. in Torque – 50% inc. in Life
  17. 17. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsSHF-2UH – Sizes 14 ~ 58 – Ratios 30,50,80,100,120, 160 – Cross Roller Bearing OutputSHF-2UJ – Sizes 14 ~ 58 – Ratios 30,50,80,100,120, 160 – Input Shaft – Cross Roller Bearing Output
  18. 18. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsSHG-2UH “Quantum” – Sizes 14 ~ 65 – Ratios 50,80,100,120,160 – Same Dimensions as SHF-2UH – 30% inc. in Torque – 50% inc. in Life
  19. 19. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsSHD-2SH • Integrated Cross Roller Bearing • “Ultra Flat” “Silk Hat” • Sizes 14 ~ 40 • Ratios 50 ~ 160 • Life = 35,000 hrs. • “OEM Gearhead” • Cost Savings from Assembly Time • Integral Bearing Reduces Space
  20. 20. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsCSF Mini GearheadsGear Ratios: 30,50,100 (w/ 80:1 for #14)4 Point Contact Output Bearing
  21. 21. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com GearheadsInput: Motor MountOutput: FlangeInput: Motor MountOutput: ShaftInput: ShaftOutput: Shaft
  22. 22. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Gearheads CSF-GH- 5 Sizes: 14, 20, 32, 45, 65- 5 Gear Ratio: 50:1, 80:1, 100:1, 120:1, 160:1- Dimensions are the Same as HPG Motor Cross Roller Clamp Adapter Bearing Coupling
  23. 23. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHarmonic Planetary® HPG Series
  24. 24. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Harmonic Planetary® Benefits of Harmonic Drive Gearing High Positional Accuracy Low Lost Motion Smooth Motion+ Benefits of Planetary Gearing Low Gear Ratios Quick-Connect Coupling= Harmonic Planetary®
  25. 25. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099Innovative Ring Gear for optimized load www.electromate.com sales@electromate.comdistribution and backlash less than1 arcmin for the life of the gearhead Ring Gear“Eliminate Backlash Creep with theHarmonic Planetary”
  26. 26. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Large Cross-Roller Bearing for High Loads and Smooth, Precise MotionIntegral CrossRoller Bearing
  27. 27. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Convenient Output ConfigurationsFlange or Bolt-on Shaft OutputFlange output is ideal for turntable applications
  28. 28. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Easy Mounting to Any Motor Motor Adapter FlangeQuick-Connect Coupling with Balanced Pinion
  29. 29. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Product Overview6 Frame Sizes:Ratios*: 3, 5, 9, 11, 12, 15, 20, 21, 25, 33, 45 * Depending on Frame Size3 Arc-Min Backlash Standard1 Arc-Min Low Backlash OptionL10 = 20,000 hrs.
  30. 30. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP SeriesHPG’s axial length is SHORTER than Alpha SPHPG’s favorable form factor Alpha SP Series Harmonic Planetary Series
  31. 31. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series Hysteresis HPG has LOWER Red: HPG-20A-5-BL3 Backlash & Black: Alpha SP075-5 Hysteresis loss 10 arc-minTorsion Arc-min 5 Torsion Arc-min 0 -5 -10 -25 -20 -15 -10 -5 0 5 10 15 20 25 Torque N.m ・m Torque N
  32. 32. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series Hysteresis Blue: HPG-20A-33-BL1 HPG has LOWER Red: HPG-20A-33-BL3 Backlash & Black: Alpha SP075-SF2-28 Hysteresis loss 8 6Torsion Arc-min in 4 T o rs io n a rc - m 2 0 -2 -4 -6 -25 -20 -15 -10 -5 0 5 10 15 20 25 Torque Nm
  33. 33. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series Test Conditions: HPG: BL3 Version Maintains 3 Arc-min Specification 1500 rpm, 885 in-lb - No Backlash Creep Continuous Duty, Sinusoidal Load Durability Test Data HPG Satisfies Red: HPG-20A-33-BL3 Accelerated Black: Alpha SP075-28 Life Test 14.0 Requirement L10=20,000 hrs. 12.0Lost Motion (arc-min) 10.0 8.0 6.0 HPG is still below 3 arc-min 4.0 @ 49,000 hrs. 2.0 0.0 1.0 10.0 100.0 1000.0 10000.0 Hours
  34. 34. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP SeriesHPG has Better Positional Accuracy HPG-20A-05-BL3 2.4 arc-min Alpha SP075-M-1-5 3.9 arc-min
  35. 35. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP SeriesHPG has Better Positional Accuracy HPG-20A-33-BL3 1.4 arc-min Alpha SP075-M-1-28 2.8 arc-min
  36. 36. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series Efficiency Red: HPG-20A-05-BL3 (LM=3 arc-min) Black: Alpha SP075-M-1-5 (LM=6 arc-min) 100 90 80 Efficiency %Efficiency % 70 60 50 HPG has HIGHER Efficiency 40 (Even while providing lower 30 Lost Motion!) 20 10 0 0 5 10 15 20 25 Output torque Nm
  37. 37. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series No Load Running Torque Red: HPG-20A-05-BL3 Black: Alpha SP075-M-1-5 50 NLRT Ncm 40NLRT Ncm 30 HPG has LOWER Running Torque 20 10 0 0 1000 2000 3000 Input speed RPM
  38. 38. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HPG vs. Alpha SP Series Moment Rigidity Red: HPG-20A-11-BL1/BL3 Black: Alpha SP075-SF2-28 2.5 2.0 1.5Deflection arc-min_ 1.0 0.5 0.0 -0.5 HPG has HIGHER -1.0 -1.5 Moment Rigidity -2.0 -2.5 -50 -40 -30 -20 -10 0 10 20 30 40 50 Moment Nm
  39. 39. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Gearheads Complementary Product Lines 8400 2100 Quick Connect CSF-GH Series HarmonicRated PlanetaryTorque HPG Series(in-lbs) 53 Mini Gearheads 2 CSF-Mini Series 5 30 45 50 100 120 160 Gear Ratio (R:1) Not To Scale
  40. 40. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHarmonic Drive Actuators (Actuator: Integrated Motor + Gearhead + Encoder)FHA-C• Compact• Hollow Shaft• Accurate• 14 wire for OEM Amplifiers• 4 Wire for HDSI Driver Many Options Available• 100V, 200V • Absolute Encoder (& 24V for #17) • Output Flange Clamp Windings • Brake• Brushless • Limit Switches
  41. 41. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHarmonic Drive Actuators (Actuator: Integrated Motor + Gearhead + Encoder) FHA-C Mini • 3 Sizes • Hollow Shaft • Accurate • 14 wire for OEM Amplifiers (24V Motor Winding) • 4 Wire for HDSI Driver (100V Motor Winding) • Brushless
  42. 42. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHarmonic Drive Actuators (Actuator: Motor + Gearhead + Encoder) RSF-5 Actuator • Compact • Hollow Shaft • Accurate Without Brake • 8 wire for OEM Amplifiers • HDSI Driver Avail. • 24V With Brake
  43. 43. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com Harmonic Drive Actuators sales@electromate.comRH-mini• Brush-Type• 4 Sizes: 5, 8, 11, 14• Widely Accepted • Convenient • Performance
  44. 44. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHarmonic Drive Actuators RHS Actuators • Brush-Type • 5 sizes • Shaft Output RFS Actuators • Brush-Type • 5 sizes • Flange Output
  45. 45. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comChamberlink - HHA • Very High Vacuum Feed through Actuator • Operates in Vacuum up to 10-7 Torr • Currently available in 2 sizes: – 10 and 14
  46. 46. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comCircular spline FlexsplineO-ring Vacuum
  47. 47. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Considerations• Grease – Microcote 096, 196, 296 – Perflouropolyether grease suitable for very high vacuum – Vapor pressure (outgassing) function of temperature• Vacuum domains – Ultra High 10-9 to 10-12 – Very High vacuum 10-6 to 10-8 • HD Boston Test capability 10-7 – High 10-3 to 10-5
  48. 48. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHHA Advantages / Limitations• Advantages – Smoothness and accuracy – High ratio instead of 1:1 – Bake out capability to 300 C with motor removed• Limitations – Low output speed – Position sensing limitations (no home, no output encoder) – Torque limitations
  49. 49. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comHKM- “Powerhub” • Introduced in 1998-99 • Available – Size 20 has 13mm hole – Size 25 has 27mm hole
  50. 50. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Flexspline Circular spline – ductile iron phosphate coat on OD Encoder HPOutput bearing HKM-25
  51. 51. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com HKM concept• Compact actuator with through hole• Introduced with ElectroCraft Bru series AC drives – Allen Bradley acquired ElectroCraft • G&L Private labels old Electro Kraft drive • HD Boston now supplies G&L drives• Most customers use their own drive – Compatible with brushless drives
  52. 52. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Nomenclature• HKM-20-60 Size Output speed 20 60 has 50:1 ratio 25 30 has 100:1 ratio
  53. 53. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com What we supply• Actuator• Configured drive• Power cable• Feedback cable• IO cable (optional)
  54. 54. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.comThank You!

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