EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry
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EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry

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Presention of the Degremont Industry water treatment expertise and solutions for the refining and petrochemicals industry (Dowsntream Oil & Gas)

Presention of the Degremont Industry water treatment expertise and solutions for the refining and petrochemicals industry (Dowsntream Oil & Gas)

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EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry EN - Presentation Water treatment for the Downstream Oil & Gas industry - Degremont Industry Presentation Transcript

  • WATER FOR THE DOWNSTREAM REFINING & PETROCHEMICAL INDUSTRY JUNE 2013
  • SUMMARY Degrémont Industry Introduction Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 2 Refining & Petrochem Industry
  • PRESENT ON A GLOBAL AND LOCAL SCALE, BENEFITING FROM BOTH WORLDS WATER AND WASTE WATER WATER & WASTEWATER FOR INDUSTRY Including Ameriwater Anderson Ozonia 3 Infilco Purite Refining & Petrochem Industry Ondeo IS WPT
  • DEGRÉMONT INDUSTRY, YOUR PARTNER IN WATER MANAGEMENT FOR INDUSTRY Our Offer Process design & Engineering • • • • • Pilots Feasibility Studies (BDP, FEED) Process Design Engineering & Procurement Construction & Installation Services • • • • • Audit Technical Assistance Operation & Maintenance Mobile Treatment Solutions Off-site Effluent Treatment Key Figures 347 M€ worldwide turnover for industrial customers Market presence since 1947 1,100 employees 1,800 process water production plants built • • • • Design Manufacture Supply After Sales Services Equipment 4 • • • • • BOT Finance Construction Operation Maintenance Transfer 2,200 wastewater treatment plants built 200 current operation and services contracts 5,000 industrial sites equipped with water systems > 50M m³ per year capacity of mobile water treatment units Refining & Petrochem Industry
  • RESEARCH & INNOVATION A HISTORICAL PRODUCT ORIENTATION: KEY FIGURES: 74 M€ devoted to R&D 400 Experts and Researchers 120 Research Partners 17 R&D Centers (USA, France, UK, Spain & China)  70 R&D Programs  More than 700 Technical Assistance Missions per Year      A Policy of Patented Proprietary Products • In House Developments • Acquisition and Management of Licenses • Products between Innovation and Optimisation  An applied R&D  Pilot Plants all over the World  An ISO 14001 certified R&D 5 Refining & Petrochem Industry
  • GLOBAL PRESENCE Richmond, VA United Kingdom Benelux Italy Russia Toronto, Canada India Dayton, OH Salt Lake City, UT Mexico France Beijing, China Spain Shanghai, China Houston, TX United Arab Emirates Arlington, TX Qatar Malaysia Columbia, SC Indonesia Chile South Africa Argentina Australia Brazil 6 Refining & Petrochem Industry
  • 70 YEARS OF EXPERIENCE WITH ALL INDUSTRIAL SECTORS 7 Refining & Petrochem Industry
  • EHSQ, A PRIORITY AT THE HEART OF OUR ACTIVITIES A continuous improvement approach certified ISO 18001, MASE, VCA, ISO 14000, ISO 9001, OHSAS High-performance safety indicators A proactive management system including:  Site audits,  Procedures and training adapted to our activities and site specifications,  Monitoring,  Evaluation and continuous improvement,  Targeted and efficient communication,  Crisis management protocols PLAN 8 PERFORM Refining & Petrochem Industry MONITOR
  • ENVIRONMENTAL, SOCIAL AND GOVERNANCE A TRUE GLOBAL COMMITMENT 9 Refining & Petrochem Industry
  • MEMBER OF 4 FLAGSHIP STOCK MARKET SUSTAINABILITY INDEXES 2009 2009 10 2010 2010 2011 2011 Refining & Petrochem Industry 2012 2012
  • SUMMARY Degrémont Industry Presentation Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 11 Refining & Petrochem Industry
  • REFINING & PETROCHEM INDUSTRY Downstream Upstream Exploration • Drilling of exploration wells • • • • Operating the production wells • Oil & Gas processing Process water for production Treatment of Produced Water (oil separation, reinjection) Water reuse or discharge Production continuity 12 Production Protecting the environment Refinery Petrochemical • Processing of crude oil • Refining • Fabrication of base chemicals and plastics • • Cooling water and Utility water Wastewater Cost optimisation Refining & Petrochem Industry • • Water reuse, recycle or discharge Sludge Reliability & Safety
  • CHALLENGES FACING THE DOWNSTREAM REFINING & PETROCHEMICAL INDUSTRY Increasing pressure to optimise costs, minimize water usage while cutting back on investments More and more stringent environmental regulations To achieve performance objectives, several challenges need to be addressed:  Integration of state of the art water technologies in order to meet environmental and local constraints (space, discharge and water resources)  Requirement for robust installations following industry specific standards  Reliable solutions to ensure a flawless operation 13 Refining & Petrochem Industry
  • MARKET TRENDS Existing plants Grassroot Revamping and/or upgrading older water & wastewater treatment plants (>30 years) to meet new legislation or to give a second life  increased treatment efficiencies, reuse systems Grassroot water & wastewater treatment plants for new industrial sites  high efficient, state of the art, treatment plants Contaminated groundwater treatment plants with reuse Effluent reuse, and Zero Liquid Discharge (ZLD) policy on new plants Operation and maintenance Increasing demand of customers to support them in the day to day operations of their water treatment systems 14 Mobile water treatment Assist clients for ageing installation to continue production while repairing or revamping their water treatment systems Refining & Petrochem Industry
  • SUMMARY Degrémont Industry Presentation Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 15 Refining & Petrochem Industry
  • WATER FOR THE DOWNSTREAM INDUSTRY 16 Refining & Petrochem Industry
  • OUR AREAS OF EXPERTISE Sludge & By-products Water source Process Water Wastewater • Boreholes, groundwater or surface water intakes • Physical-chemical treatment, clarification, filtration • Flow separation • Sea water • Membrane technologies (UF – NF – RO) • Physical-chemical treatments, clarification, filtration • Corrosion and biological control • Aerobic and anaerobic biological treatments • Sludge disposal • Decarbonation • Biological systems • By-products recovery • Ion exchange • Membrane technologies • Oil recovery • Disinfection systems • Wastewater reuse or Zero Liquid Discharge (ZLD) • Alternative or emergency supplies • Reduction of sludge volume • In-situ treatment: digestion, dewatering, drying and incineration • Groundwater remediation (Ozone,UV) • Electrodeionization • Network management • Recycling • Network management 17 Refining & Petrochem Industry
  • TECHNOLOGICAL SOLUTIONS FOCUS PROCESS WATER WASTE WATER WASTEWATER RECYCLING PRETREATMENT TREATMENT PHYSICO-CHEMICAL Densadeg™ Aquadaf™ Softening & physical chemical treatment combined in a single compact unit High velocity flotation with a simplified engineered integration DEMIN & DESALINATION DCI™ & DGF Membrane Bioreactor Combined clarification and oil Remove carbon and nitrogen removal with an integrated using a very compact solution system SLUDGE Tertiary Densadeg™ RO systems Combined clarification and thickening functions in a single compact unit Recycling of treated wastewater as feed water to the demineralisation plant ADVANCED BIOLOGICAL Fractal™ Ion Exchanger NF- RO Systems Nitrogen blanketed decanter centrifuges Sludge Dewatering Oxyblue™ Biofor™ Compact design and optimised regeneration for ion exchange Integrated and optimised system with latest available membranes Sludge dewatering Improved safety in dewatered sludge drying while reducing energy costs (thermal/solar) Boost elimination of nonbiodegradable COD and persistent micro-pollution Compact biological treatment and filtration system And more available 18 And more available Refining & Petrochem Industry And more available
  • INNOVATIVE SERVICES “A LA CARTE” Mobile treatment services Flexible solution to help you save cost and secure production Spare parts and associated services Off-site effluent treatment service Wide range of spare parts and associated services for an efficient maintenance Resins, membranes & associated services Global solution for your resins and membranes 19 CoolSure, SteamSure, UpSure Optimise and protect your water production, cooling & steam production systems Refining & Petrochem Industry
  • SUMMARY Degrémont Industry Presentation Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 20 Refining & Petrochem Industry
  • MOBILE SOLUTIONS FLEXIBLE AND COST EFFECTIVE EMERGENCY  Ensuring the continuity of your production 21 SOLUTIONS SCHEDULED OPERATIONS  Planning your water requirements Refining & Petrochem Industry LONG TERM RENTAL  Producing water with no capital investment
  • A WORLDWIDE MOBILE SERVICE Presence on 5 continents A dedicated expert team to ensure our mobile operations meet your expectations and production needs Ensuring your needs for both process water and wastewater Flexible services:  The RIGHT SOLUTION  At the RIGHT TIME  In the RIGHT PLACE  At the RIGHT PRICE 22 Refining & Petrochem Industry
  • SUMMARY Degrémont Industry Presentation Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 23 Refining & Petrochem Industry
  • BENEFITS: A COMPLETE OFFER Leading edge technologies to ensure risk management and the ongoing quest for streamlined operating costs throughout the water cycle Integrator of state of the art solutions to specific problems: variable water resource levels or shortages, reinforced discharge threshold, specific pollutants requiring treatment, etc. Compliance with and anticipation of current and future environmental regulations Continuous improvement of the industrial water management 24 Refining & Petrochem Industry
  • SUMMARY Degrémont Industry Presentation Challenges facing the Refining & Petrochemical Industry Technological and Services Solutions Mobile Water Solutions Benefits for the Refining & Petrochemical Industry References & Customer Testimonies 25 Refining & Petrochem Industry
  • MORE THAN 250 REFERENCES WORLDWIDE... 26 Refining & Petrochem Industry
  • … WITH ALL THE MAJOR PLAYERS 27 Refining & Petrochem Industry
  • Needs  Small footprint available for new wastewater treatment plant  Construction in an operating refinery and wastewater treatment plant  Strict standards on odour emissions Solutions  Engineering & Procurement contract  Sludge and odour treatment Benefits  The solution proposed by Degrémont Industry allowed the client to be under the new discharge limitations 28 - Revamp & Upgrade Project  Meeting new & more stringent discharge consent - DCI primary oil removal (3*270m3/h) DAF treatment (2*340m3/h) Biological treatment (2*340m3/h) Capacity 800 m3/h Refining & Petrochem Industry Type of contract EP Our solution BP HORST GELSENKIRCHEN, GERMANY
  • Needs Solutions  EPC contract for revamping existing and operating wastewater plant  Revamping biological activated treatment by Membrane Bioreactors (MBR) using Zenon membranes Benefits  One of the first MBR systems in a petrochemical complex  The largest MBR plant operational since 2007 29 - Revamp & Upgrade Project  Meeting new & more stringent discharge consent : TSS < 1 mg/l MBR wastewater treatment plant upgrade to implement nitrification and denitrification with submerged ultrafiltration membranes Capacity 2,000 m3/h Refining & Petrochem Industry Type of contract EPC Our solution SYNDIAL PETROCHEMICALS PORTO MARGHERA, ITALY
  •  Groundwater remediation for two sites: • Gela (Sicily) • Priolo (Sicily)  Strict sea water discharge standards for RO reject Solutions  Arsenic removal  BTEX removal  Water recycling Benefits  70% recycled water Contaminated groundwater Needs - CPI, Densadeg lamellar clarifier GFH filtration for arsenic removal MBR treatment for COD and nitrogen removal Reverse Osmosis Capacity 300 m3/h (Gela), 600 Raffineria di Gela 30 Refining & Petrochem Industry Type of contract EPC (Priolo) m3/h Our solution SYNDIAL GELA & PRIOLO REFINERIES SICILY, ITALY
  • Needs  Reduce operational costs  Reduce energy consumption Solutions  Leak repairs, water recycling, automation, water and wastewater plants optimised for maximum performance Benefits  20 year customized contract  Complete water management  Full responsibilities for operating and maintaining systems for the feed water 2 demineralisation systems, 7 cooling systems and the effluent treatment 31 - Operations & Maintenance  Reduce discharge to environment by 5 million liters/day - Pre-treatment with an API Induced Air Flotation and an Activated Sludge Oily sludges thickened before dewatering in a centrifuge Demineralisation unit with cationic, anionic resins and mixed bed Capacity 850 m3/h Refining & Petrochem Industry Type of contract O&M Our solution INEOS GRANGEMOUTH, UK
  •  Revamping existing effluent treatment plant  New requirements for Nitrogen Solutions  3 years operation contract after the commissioning of the new effluent treatment plant Benefits  Turn key supply of a new effluent treatment plant in a running system 32 Revamping and upgrade project Needs - Dissolved Air Flotation - Biological treatment with nitrogen removal Capacity 2 x 240 m3/h Refining & Petrochem Industry Type of contract EPC + O&M Our solution INEOS LAVERA, FRANCE
  • Needs Solutions  Stacked horizontal sand filters: 4 x 160 m3/h  Demineralisation: 3 x 180 m3/h  Rental of a mobile unit for at least 6 months during the construction and a 3year service contract after the provisional acceptance Benefits  Replacement of 6 demineralization lines by 3 new lines of ion exchange demineralization and pressure sand filter 33 - Expansion - upgrade project  Compact construction required with restrictions on hydraulic profile from existing carbonate removal plant  Installation inside a running plant 2 x 2 Stacked horizontal sand filters for 4 x 160 m3/h - 2 (+1) ion exchange lines (SAC, CO2, WBA/SBA) for 3 x 180 m3/h Capacity Type of contract EP 4 x 160 m3/h + 3 x 180 m3/h Refining & Petrochem Industry Our solution TOTAL PETROCHEMICALS GONFREVILLE, FRANCE
  •  New grassroot refinery  Stringent effluent specification  Polypropylene production has to be treated in a centralized water treatment plant to meet the requirement for discharges Solutions  Part of the water has been further treated in order to re use this water in the plant Benefits  34 Supply of robust processes Grassroot construction Needs - Catalitic Sulphide oxydation DCI primary oil removal DAF treatment Biological treatment Densadeg lamellar clarification Sludge treatment Capacity 1,000 m3/h Refining & Petrochem Industry Type of contract EP Our solution PETROCHINA REFINERY GUANGXI , CHINA
  • Needs Solutions  One standard treatment line, one tertiary treatment line  One third treatment line: ozonation unit, biological filtering system, ultrafiltration stage, reverse osmosis unit, sludge treatment facility  This treatment line also receive treated rainwater Benefits - Ozonation unit - Wastewater treatment plant  The wastewater plant has to treat industrial effluent from the refinery and a third of the wastewater, to be reused for cooling, saving the region's water resources Biological filtering system - Ultrafiltration stage - Reverse osmosis unit - Sludge treatment facility Capacity 1,115 m3/h  Largest ozonation unit ever installed in China (200 kg/h)  Technical solution meeting the economic and environmental issues. 35 Refining & Petrochem Industry Type of contract EPC, O&M, Mobile units Our solution PETROCHINA REFINERY CHENGDU, CHINA
  • SCIP SHANGHAI, CHINA Needs -  Industrial and process water production plants  Collective waste water treatment plant  Construction and operation of all plants for multi-chemical customers Benefits  Monitoring and buffering facilities for each connected client (15)  Operations & Maintenance over a 25 year period 36 Biological treatment (N/DN) - Grassroot construction Solutions Buffering -  Centralized wastewater treatment plant, treating the effluent of a large quantity of petrochemical & chemical clients Tertiary DAF flotation - Sludge treatment - A common homogenization tank Capacity 3 x 400 m3/h Refining & Petrochem Industry Type of contract EPC, O&M, Mobile units Our solution INDUSTRIAL PARK
  • Needs - Solution  BOT followed by an O&M contract with plant availability of 98 % Benefits  Conservation of the water resources while meeting the industrial and agricultural needs of a dry land area where water availability is low 37 DAF treatment - Grassroot construction  Recycle industrial waste water to produce cooling tower make up Catalitic Sulphide oxydation -  Approach a Zero Liquid Discharge policy Biological treatment - Seawater desalination - 600 m3/h Type of contract 360 m3/h + desal. 600 m3/h BOT & O&M Capacity Refining & Petrochem Industry Our solution PEMEX REFINERY SALINA CRUZ - MEXICO
  • Needs -  Production of boiler feed water from surface water and recycled refinery wastewater  UF/RO/MB plant to produce boiler feed water Benefits  Upgrade of facilities for refinery wastewater treatment and reuse 38 Upgrade Project Solution - Flotation of river water sand filtration of treated wastewater and effluent from river water flotation Activated carbon filtration UF/RO/MB plant to produce boiler feed water Capacity 900 m3/h Refining & Petrochem Industry Type of contract EPC Our solution PETROBRAS REVAP SÃO PAULO, BRAZIL
  • Needs Solutions  Short term rental of deionization trailers  Medium Term – Supply of mobile units Outsourcing System with Deionization trailers for polish  Long Term – The client preferred our solution and has yet to begin repairs on their own system Benefits  Able to address the short, medium and long term needs of customer  Contract renewed annually  High asset utilization 39 - MobilePRO Outsourcing  Needed immediate solution to maintain operations and medium term solution to be able to repair deionization system Mobile units: Reverse Osmosis and associated pretreatment - Mobile units: Deionization Trailers Capacity 40 m³/h Refining & Petrochem Industry Type of contract Mobile units Outsourcing Our solution EXXON KEMMERER, WY - USA
  • Needs - Solutions  Mobile unit design, build, own operate system  Customer pays fixed fee plus variable rate for production of process water Benefits  Original needs satisfied (10 year contract being renewed and recently extended again with an expanded scope)  Customer can focus on financial and human resources and on core business  Customer assured of supply of process water backed up with our mobile assets 40 Mobile units rental  Customer wanted an economical alternative to the financial investment and operation of a process water plant Clarification Filtration Ion Exchange Reverse Osmosis Capacity 900 m³/h Refining & Petrochem Industry Type of contract DBO - O&M, mobile units Our solution VALERO NEW ORLEANS, LA - USA
  • Needs -  To produce, with no capital investment and in just a few weeks, 100 m³/h of 0.2 µS/cm demineralised water to feed the boiler  Long-term rental mobile installation Benefits  A complete demineralisation chain set up in 5 weeks, with sand filtration, reverse osmosis and resin demineralisation, in the form of a leasing agreement 41 Long-term rental Solution - Pre-treatment with multimedia filtration 2 mobile reverse osmosis units 1 mobile FractalO ion exchange unit Capacity 100 m³/h Refining & Petrochem Industry Type of contract Long-term rental mobile installation Our solution SASOL REFINERY SOUTH AFRICA
  •  Industrial effluent treatment plant  High effluent standards with regard to TSS and COD  Engineering & construction in a relatively short time Solution  Response to the strict client engineering standards Benefits  Quick response to the client’s needs and respect of the high effluent standards 42 Grassroot + Expansion project Needs - Carbonaceous aeration 2 x 200 m3/h Degassing & Clarification Densadeg lamellar clarification Aerobic sludge digestion and dewatering Capacity 600 m3/h Refining & Petrochem Industry Type of contract EP Our solution OPTIMAL - KERTEH REFINERY MALAYSIA
  • Needs Solution  This project involves wastewater treatment plant consisting of an API separator followed by two 50% lines with DAF flotation units and four 33% biological aerated flooded filters (Biofor) Benefits  Basic design - Grassroot construction  Efficient treatment of low polluted water from a crude oil transport pipeline  Plant installed in a location with extreme climatic changes API separator 2 x 50% DAF flotation 4 x 33% Biofor (biological aerated flooded filters) biological treatment for the treatment of produced water and rainwater Capacity 140 m3/h  Detailed Design  Procurement of equipment  Commissioning & Start-up  Staff training 43 Refining & Petrochem Industry Type of contract EP Our solution CASPIAN PIPELINE CONSORTIUM (CPC) NOVOROSSIYSK, RUSSIA
  • CUSTOMER TESTIMONIES 44 Refining & Petrochem Industry
  • THANK YOU FOR YOUR ATTENTION