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T3 EUROPEAN PRESENTATION
 

T3 EUROPEAN PRESENTATION

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FOR YOUR REVIEW MIKE TAYLOR

FOR YOUR REVIEW MIKE TAYLOR

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    T3 EUROPEAN PRESENTATION T3 EUROPEAN PRESENTATION Presentation Transcript

    • Presentation Outline  Introduction and History  Product Overview  Quality, Operational Capability & Capacity  Process Improvements  Engineering & Specific Products of Interest  Elastomer R&D Summary  Pressure Control Equipment  BOP Control Systems  HPT Gate Valves  Flow Control Products  Wellhead & Production Systems  Wellhead Gate Valve Products
    • History of T-3 Energy Capitalized by Gus Halas Sold Sold First Reserve Sells all T-3 hired as Products Distribution Energy Common Shares in CEO Segment Segment a Series of Block Trades. 2000 2001 2002 2003 2004 2005 2006 2007 2008 Leading provider of • Cost reductions. • Enhanced original aftermarket services • Hired new senior equipment product of pressure and flow management. development. control equipment • Facilities • Expanded geographically. primarily along the rationalization. • Increased manufacturing U.S. Gulf Coast. • Expanded capacity for Ram BOPs. geographically. • Increased Wellhead Engineering for product development. • Introduced new products in all product lines. • Integrated Management Systems. • Process Improvements and Lean Manufacturing.
    • Company Overview We design, manufacture, repair, and service products used in the drilling and completion of new oil and gas wells, the workover of existing wells, and the production and transportation of oil and gas. Production Phase Crown & Wellhead Products  18% of 12-31-2007 Drilling Phase Revenues Standpipe Pressure and Flow Manifold Control Products Remote Control System Panel Master  69% of 12-31-2007 Bushing Transmission and Revenues Wellhead & Production Processing Phase Blowout Tree Pipeline Surface Valves Pipeline Products Control Preventer Stack System Blowout Choke & Kill Manifold  13% of 12-31-2007 Revenues
    • Strong Customer Base Pressure & Flow Control Wellhead Pipeline
    • Strong Customer Base Drilling Contractors & Rig Builders  Atwood Oceanics  Max Streicher  Burgan Drilling  MB Petroleum  Cactus Drilling Company  Nabors Drilling  Diamond Offshore Drilling  Noble Drilling  Daldrup & Sohne AG  Parker Drilling Company  Drilltec  Patterson UTI Drilling  Ensign Drilling, Inc.  Precision Drilling  ENSCO Offshore Company  Pride International  Frontier Drilling  Rowan Companies  Grey Wolfe Drilling Company  Saipem  Helmerich & Payne  SONGA Drilling  Hercules Drilling (TODCO)  Transocean  IDM  Trinidad Drilling  Jardboranir  Venture Drilling  KCA Deutag  Weatherford Drilling International  LTI
    • Strong Customer Base E&P Operators  AGIP Petroleum Co.  Murphy Exploration & Production  Amerada Hess  Newfield Exploration  Anadarko  Nexen Petroleum  Apache Corporation  Noble Energy  British Petroleum  O’Benco, Inc.  Burlington Resources  PDO  Chevron  Pemex  Conoco Phillips  Peoples Energy  Devon Energy  Plains Resources  Dominion Exploration & Production  Pogo Producing Company  El Paso Oil & Gas  Samson Oil & Gas  Ellora Operating  SandRidge Energy  Encana  Saudi Aramco  ExxonMobil  Shell Offshore  Houston Exploration  St. Mary Land & Exploration  Hunt Petroleum  Swift Energy  KOC  Unocal Corporation  Marathon Oil Co.  Will Drill Resources
    • KEY INTERNATIONAL ORDERS ABAN INDIA 21quot; BOP 13quot;-10K BOP, 21quot; BOP, 29.5 BURGAN (PISC) KUWAIT DIVERTER 13”-10K BOP, C/K MANIFOLDS, DALDRUP & SOHNE AG GERMANY CLOSING UNITS DRILLTEC GERMANY 11quot;-10K BOP, CLOSING UNITS 13quot;-10K BOP, 11quot;-10K BOP, 21quot; EDC (MOLLER SUPPLY) EGYPT DIVERTER, 29.5 DIVERTER 13quot;-10K BOP, 29.5 DIVERTER, ENSCO QATAR 21quot; BOP ENSIGN GABON 13quot;-5K BOP ENSIGN OMAN 13quot;-3K BOP GULF SYSTEMS PETROLEUM (GSP) ROMANIA 13quot;-15K BOP HEKLA ICELAND 13quot;-10K, 20quot; BOP 21” & 13” BOPs, VARIOUS HERCULES SAUDI/MEXICO/ANGOLA SPOOLS, VALVES HUISMAN-ITREC HOLLAND BOPs, C/K MANIFOLDS INTERNATIONAL SNUBBING SERVICES HOLLAND 11quot;-10K BOP ITS N. SEA 7quot;-10K BOP
    • KEY INTERNATIONAL ORDERS JARDBORANIR ICELAND BOPs, C/K MANIFOLDS MB PETROLEUM OMAN 11”-5K BOP MAERSK (MOLLER SUPPLY) MIDDLE EAST 13quot;-10K BOP BOPs, C/K MANIFOLDS, CLOSING MAX STREICHER GERMANY UNITS NABORS INT. MEXICO 16quot; BOP, 21quot; BOP NOBEL OIL/AZERI DRILLING AZERBAIJAN 13quot;-15K BOP, 16quot;-10K BOP NOBLE DRILLING ME/MEXICO 13quot;-10K BOP, 16quot;-5K BOP PETREX (GAFFNEY KROESE) PERU 13quot;-10K BOP, 21quot; BOP PRIDE INTL. BRAZIL 18-10K BOP SAIPEM (GAFFNEY KROESE) ITALY 13quot;10K BOP, 11quot;-10K BOP SAXON ENERGY SERVICES/SCHLUMBERGER MEXICO/COLUMBIA 11quot;-5K BOP TRINIDAD US/CANADA 11quot;-10K BOP, 13quot;-10K BOP WEATHERFORD UK ABERDEEN/HOLLAND BOPs, FC GATE VALVES WEATHERFORD DRILLING RUSSIA/AUSTRALIA/ INTERNATIONAL MEXICO/OMAN 11quot; BOP, 13quot; BOP
    • Drilling Phase (BOP) Market Share T-3 Percentage of New New Manufactured BOP Installed Base Between Market 2005 and 2007 Entire Market 13% Land & Jack-Up Drilling Rigs 16% T-3 Percentage of New New and Remanufactured 1% Installed Base Between BOP Market 2005 and 2007 Entire Market 26% Drilling Phase Elastomer Land & Jack-Up Drilling Rigs 33% Product Market ~ $150MM T-3 Percentage of New New Manufactured BOP Installed Base Between Control Systems 2005 and 2007 Entire Market 16% BOP Elastomers Market Share (Combined New and Remanufactured BOP Market) Land & Jack-Up Drilling Rigs 19%
    • History & Milestones Ram & Annular BOPs 500 400 Total Number 300 200 100 0 2002 2003 2004 2005 2006 2007 New Manuf acture Remanuf acture
    • T-3’s OEM Product Transition $ in Millions $280 Afte rm ark e t $240 $217.4 OEM Products $200 $163.1 58% $160 increase $103.2 79% OEM $120 Increase $166.1 $67.4 $80 90% OEM $105.2 Increase $40 $58.8 $31.0 $0 2004 2005 2006 2007 % OEM 46% 57% 65% 76%
    • International Expansion Priorities 2008 and 2009 focus on expanding international footprint through authorized repair facilities, agents, distributors, and customer liaisons. Gefro     Aswan  T3 Mexico / Groupo R     On July 14, 2008, T-3 Energy Services, Inc. Entered Into Middle East Joint Venture Agreement With Aswan International Engineering Company LLC Located in Dubai, UAE
    • Domestic Footprint and Growth Priorities  Nisku, Alberta   Pennsylvania Rock Springs  Casper   Indianapolis   W. Virginia Venicia  Denver  Grand Junction  Farmington  Long Beach  Perryton   OKC  Conway Atlanta Black text denotes existing  Dallas Shreveport Red text denotes priority Tyler   Odessa  Buffalo  Jennings New Orleans 2   Houston  ●  Lafayette Houma Robstown   Pressure Control Group  Wellhead & Production Systems  Pipeline Valve Specialty  Custom Coating Specialties  Cardenas, Mexico
    • Growth Trajectory 6A-0202 6A-0041 6A-0564 6A-0386 6A-0253 6A-0756 16A-0087 16A-0026 16A-0131 16A-0171 16C-0032 16D-0018 6D-0462 Growth and New Product Supply Chain Process Financial Acquisition Introductions and Sourcing Improvement Management Continue to pursue Continue Formalize Continue to Continue growth development of new Sourcing Pipeline focus on conservative opportunities via name-branded and and technical Continuous financial acquisition, engineered resource team to Process business model geographic products in all three support new Improvement with respect to expansion, and product sectors, product and Lean capital capacity including introductions and Manufacturing investment, debt improvement. aftermarket services existing product opportunities management, and non-metallic margins. throughout the and quality of elastomer products. organization. earnings.
    • Products Sub Sea OEM ity Ra lex ted High Pressure mp O.E.M. W Co or kin t Low Pressure O.E.M. uc gP od re Pr s Remanufacture / Repair su re
    • Drilling Phase Products 2 4 5 1. Blowout 1 3 Preventers (BOP) Large pressure valve 2. BOP Control that when activated, Systems seals the well and 3. Non-Metallic Hydraulic control Elastomers & prevents fluids and systems that are gases from escaping. Rams used to remotely Protects the crew & function BOPs. A Non-metallic maintains integrity of 4. HXE Drilling & control system is sealing devices the wellbore. Well Servicing required for each used within BOPs Chokes BOP stack. and other 5. Choke and Kill pressure-control Valves used to Manifolds related equipment. control fluid flow Arrangements of rate or reduce piping, valves, and system pressure. chokes used to Usually installed control, distribute within a manifold and maintain fluid assembly. flow from drilling activity.
    • Featured Annular-BOP Products 29 ½” 500 PSI 7012 7082 Annular Blow Out 7022L Annular Blow Out 7072 Sub-Sea Blow Out Annular Diverter BOP Preventer Preventer Preventer Low pressure annular BOP Lower profile BOP designed Designed for surface Designed for sub-sea designed for control shallow for surface installations on installations on land & platform installation with a studded top gas environments when land & platform applications. applications. Compact and by flanged bottom with side drilling for casing Compact and seal reliably seal reliably on almost any outlets available. Compact placement. Popular BOP on almost any shape or size shape or size pipe, casing or design with a wedge-style for stack configurations pipe, casing or tool in the tool in the wellbore, as well as head. Compact and seal found in Mexico and South wellbore, as well as complete shut off (CSO) of the reliably on almost any shape America. complete shut off (CSO) of open bore. Provides or size pipe, casing or tool in the open bore. Best overall enhanced positive pressure the wellbore, as well as performing annular. control while stripping drill complete shut off (CSO) of the pipe. open bore.
    • Featured Ram-BOP Products 6031 Ram 6011i Ram 6012 Ram Sub-Sea Well Sub-Sea Shearing BOP ROP BOP Isolation BOP BOP Designed for cold Priced to compete with API 16A Ram type 13-5/8” 10,000 PSI Designed pre- weather conditions and remanufactured blowout preventer Isolation BOP dominantly for smaller land drilling equipment and has the suitable for surface necessary for surface existing floating drilling rigs in which a low same well pressure drilling (land and drilling from floating rigs with 18-3/4” profile BOP is control performance as offshore) and well drilling rigs needing 10,000 psi ram-type required. Popular in quot;Uquot; ram BOPs, which intervention. Can be to shear drill pipe. BOPs seeking an the Canadian and ensures product support supplied with qualified This is a growing upgrade. Fitted with a Rocky Mountain worldwide. Includes ram packers, top seals, method for combination of casing region. Modeled after expanded options for and bonnet seal kits for conducting shear bonnets, casing a Shaffer-style ram ram blocks and packers, extreme service exploration drilling shear rams, tandem architecture. and can be fitted with conditions, high or low offshore and is shear bonnets, and fixed bore & variable temperature, and harsh analogous to slim Model 6012 shearing bore rams. chemical environments. hole drilling on land. sealing rams.
    • Subsea BOP Product Highlight 13-5/8” 10,000 PSI Subsea Isolation BOP Proprietary Compact Sub-Sea Bonnet will Operate with Hydraulically Actuated Mechanical Lock (“HAML”) Removed. Can be fitted with tandem shear bonnet designed with fully internal and protected porting.
    • Sub-Sea BOP Product Developments 18-3/4” 15,000 psi Ram BOP Sub-Sea Ram Proprietary BOP Sub-Sea Design. Incorporation of a Patentable Packers for Fixed and Variable Pipe Incorporation of a Rams and Proprietary Shearing Sealing Locking System. Rams.
    • Drilling Phase BOP Products 6012 Ram BOP 6000 Shearing Model 6012 Casing Low Torque 18-3/4” 10K VBR Wear Plates Sealing Rams Shear Rams Bonnet Seals Inverted Ram Customer-driven Integral bland shearing Designed to shear For both T-3’s 6012 For T-3’s 6012 design innovation to sealing rams with large pipe up to 13 and 6011i ram BOPs. BOPs, seals off extend the service life energized sealing 3/8” casing, as Customer-driven wellbore on bottom of a Model 6012 or capabilities much the required for design innovation to of stack thereby competitor ram same as pipe rams. dynamically enhance bonnet allowing for pressure BOPs. Reduces Employed as blind rams positioned sub-sea sealing. Increase testing above rams. maintenance and during normal drilling drilling. Incorporated ease of operation with repair costs to reduce operations and conform to guides help ensure standard tooling and the total cost of NACE requirements It pipe containment reduced safety risk product ownership. can shear pipe numerous within the shear associated with high times without affecting interface. bonnet bolt torque. operation & sealing.
    • Featured Ram-BOP Products Model 6000 Shearing Sealing Rams API 16A Fatigue Shearing and Shearing and Tested Ram has a sealing capabilities sealing Fold Over Shoulder up to 5-1/2” - 24.7 capabilities up to that Bends the lb/ft Grade S-135 6-5/8” - 25.2 lb/ft Lower Section of drill pipe with Grade S-135 drill Sheared Pipe, standard bonnets. pipe with Large Allowing Clearance Bore Shear for the Ram to Bonnets & Close & Seal. Tandem Boosters
    • Featured Ram-BOP Products Proprietary Casing Shear Bonnets 18-3/4” 10K Casing Shear Bonnet 1,800,000 lbs of shearing force available with 0 psi wellbore pressure @ 2,800 psi hydraulic pressure 1,500,000 lbs of shearing force available with 5,000 psi wellbore pressure @ 2,800 psi hydraulic pressure
    • Sub-Sea Valve Products HPTTM Sub-Sea HPTTM Sub-Sea Sub-Sea Production T-3 Sub-Sea DF Gate Production Valve Drilling Valve Valve Actuation Valve HPT™ manual subsea HPT™ subsea valves are HPT™ Subsea Actuators hydraulically actuated gate valves provide a qualified to API 17D for are qualified to API 17D balanced stem allows reliable bubble tight shut 10,000 feet of water for 10,000 feet of water no fluid displacement in off for a variety of subsea depth. The valves are depth as fail-safe close or the valve body during production applications. available in various open design. Unique operation. This allows The HPT™ lip configurations. Ease of integral hydrostatic bi-directional sealing arrangement between the maintenance is achieved pressure compensating without the possibility of seat and pocket insert through a quick design avoids sea-water multi-valve line reduces debris from disconnect mechanism ingress and removes the quot;Hydraulic entering the body cavity. between the actuator and need for an external Locking“. Operates up the gate valve. hydrostatic unit. to 15,000 PSI.
    • Proprietary Sealing Products Low Torque Bonnet T3 Wellhead CS-Seal T3 Wellhead S-Seal T3 Wellhead Metal-to- Seals (Piston Type) Metal Seal CS-Seals - Elastomeric For both T-3’s 6012 and interference casing seals S-Seal – Piston Type are T3-MM seals are intended 6011i ram BOPs. with anti-extrusion elastomeric interference for machined surface Customer driven design devices. seals with anti-extrusion sealing applications. The innovation to enhance devices which are used on metal seal is made of a soft bonnet sealing. Increase machined surfaces, such as metal such as 316 SS or ease of operation with tubing hanger necks and Incoloy 825 and is crushed standard tooling and unitized wellhead support into place. reduce risk associated packoffs. with high bonnet bolt torque. API 16A qualified.
    • Production Phase Product Solutions TimeSaverTM Wellhead TimeSaverTM Wellhead Dual Block Wellhead Through-Bore Diverter System with DDV System System System (TDS) Standard API dimensions and Weatherford’s Down hole Two integrated vertical safely reduces rig time by mandrel casing hangers. 2 Deployment Valve technology. bores for production of a minimum of 24 hours and 3 stage adaptability for a Used in under-balanced drilling. oil & gas in a single unit. per well and lowers wide variety of casing It is a valve that is put in the Can operate as a drilling costs by not programs. Pre-assembled well's casing down hole and used christmas tree assembly requiring and saves BOP-nippling time to allow the drilling assembly to on various wellhead field welding or waiting while drilling. go in and out of the hole with systems. for cementing operations. little hydrostatic head.
    • Production Phase Valve Products T-3 Proprietary Production and Well Servicing Chokes Conventional A production choke is a Wellhead System hydraulic or manually A wellhead is that operated control valve. part of an oil well which terminates at the surface, where petroleum or gas hydrocarbons can be withdrawn. Ensures safe and T-3 Proprietary D5 / efficient flow of oil D10 Gate Valve and and gas from the “FC” Style Valves wellbore to Valves installed on separation and top of the well to pipeline equipment. direct product flow. Largest consumable on a wellhead
    • Transmission and Processing Phase Complete line of recently introduced T-3 name-branded gate valves, ball valves, control valves, check valves, & pipeline valves used in gathering systems & pipelines. T-3 EW Globe Style T-3 T1-EX Expanding T-3 CFT Trunnion Mounted Control Valves Gate Valve Ball Valves Designed for both general and A complete block and bleed valve Designed with a take-apart high performance applications in that protects sealing surfaces. The three-piece forged body design most process control industries operating clearances allow smooth and trims available to meet the including gas & oil transportation, operation without gate sticking or demanding requirements of the petrochemical refining, & debris buildup in the body pipeline and process production and power generation. cavity. Design reduces pressure industries. Available in sizes drop and allows for the smooth from 2quot; through 36quot; and classes passing of pipeline pigs. 150 through 1500.
    • Aftermarket Services Equipment Repair and Elastomers and 24/7 Field Service and Remanufacture Replacement Parts Technical Support T-3 Energy’s history starts as a T-3 Energy manufactures T-3 Energy provides field responsive and technically and stocks replacement service personnel in a prolific organization capable of parts, including name- myriad of locations and is servicing all competitor brand elastomer products. available 7 days a week, 24 products. Combined with T-3 Available upon request for hours a day. Field service Energy’s engineering both field service or crews are trained to service capabilities, customers are customer preventative both T-3 Energy products provided the same level of maintenance needs. and competitor products. confidence as if purchasing a newly manufactured product.
    • Quality, Operational Capability & Capacity
    • Process Control and MRP  Quotations  Purchasing  Inventory  Engineering Change  Customer reports  Financials  Order Entry  Shipping & Receiving  Material Management  Material trace  Invoicing  Payroll Bar-Coded “Process Control Routers” ensure products are manufactured to the latest engineering specifications.
    • HR, Quality, Environmental, & Safety Environmental, Health and Safety Management System Interface Health and Issued By: Michael Rai Anderson, P.E. - Director T3.E0010 April 1, 2005 Revision B Safety Air Quality T3.E4464 Air Permit by Rule / Air Permit Exemption Requirements Decision Tree T3.E44643 Paint Booth, Sand Blast Booth, Oven Stack Opacity Procedure Air T3.E446??F Air Emissions Tracking & Recordkeeping System Quality Chemical and Raw Material Management EH & S T3.E44639 MSDS Management Program Chemical T3.E44628 Chemical & Raw Material Management Requirements Matrix and Raw Management T3.E44613 EPCRA Inventory Reporting Decision Tree Material System T3.E44614 EPCRA Tier II Reporting Decision Tree T3.E44615F EPCRA Tier II Chemical Inventory Worksheet T3.E44616 EPCRA Spill Reporting Decision Tree Reporting ISO / T3.E44612 EPCRA General Requirements Speadsheet Environ- Kits Management mental System Inspection Checklists and Reporting Kits Protection Components T3.E4513 General Environmental Compliance Schedule Spill T3.E4514F Environmental Annual Regulatory Reporting Checklist Prevention& T3.E4415F Environmental/Regulatory Inspection Checklist Control T3.E44619F Reportable Spill Event Form T3.E44620F Non-Reportable Spill Report Form Storm Water T3.E44657F SPCC Audit Form Wastewater T3.E44658F Monthly SPCC Audit Form (For facilities with SPCC Plans) Waste T3.E44661F Secondary Containment Stormwater Drainage Release Form Disposal T3.E44665F Storm Water Discharge Overall Compliance Checklist T3.E44666F No Exposure Certification (NEC) Facility Inspection Form T3.E44667F Industrial Benchmark Samping Exceedance Report Environmental, Health and Safety T3.E44631F Hazardous Waste Storage Inspection Form T3.E4516F Site Inspection Corrective Action Spreadsheet ISO / Management System Interface Management T3.E4517F 30-Day QUEST Deficiency Notification Report Click on the Topic you Wish to Issued By: Michael Rai Anderson, P.E. - Director T3.E0001 April 1, 2005 Revision B System Spill Prevention and Control Narrow Your Components T3.E44661F Secondary Containment Stormwater Release Form Search. General Health and Safety Programs T3.E44657 SPCC Requirements Decision Tree T3-E4465 Behavior-Based Safety Best Management Practice Program T3-E4468 Confined Space Entry Program T3-E4469 Determination of Confined Space Entry Decision Tree General T3-E44611 Electrical Safety Program Programs T3-E4473 Emergency Preparedness and Response Plan T3-E44612 Fall Protection Program EH & S Forklift & T3-E44622 First Aid Program Drivers Management T3-E44624 Good Housekeeping Program Safety System T3-E44638 Lock Out / Tag Out Program T3-E44650 Process Safety Management Awareness Program T3-E44683 Return To Work Program (Transitional Duty Program) Hazards T3-E44653 Scaffolding User Awareness Program Commun- Environ- Health and T3-E44655 Short-Service Employee Policy cation mental Safety T3-E44657 Stop Work Authority Policy Protection T3-E4428 QUEST Incentive Program NORM Powered Industrial Trucks / Drivers Safety T3-E44680 Powered Industrial Trucks Safety Program T3-E44681F Practical Forklift Examination Checklist Industrial T3-6304F Daily Forklift Inspection Log Hygiene / Plant Safety Reporting T3-E44610 Driver Safety and Pre-Hire Screening BMPs PPE Equipment Kits Hazardous Communication T3-E44625 Hazardous Communication Program T3-E4466 Bloodborne Pathogens Awareness Program T3-E4467 Compress Gas Cylinder Handling T3-E44654 Scheme for the Identification of Piping Systems T3-E44635 Hydrogen Sulfide Awareness Training Program Click on the Topic T3-E44636 Job Safety Analysis Program you Wish to Narrow Your Search. NORM T3-E44669 Used Equipment Screening Procedure (NORM)
    • QUEST Performance 6A-0202 • API 6A – Wellhead & Christmas Trees 6A-0041 6A-0564 • API 6D – Gate Valves 6A-0386 6A-0253 • API 16A – Blow-Out Preventers 6A-0756 6A-0290 • API 16C – Choke and Kill Manifolds 16A-0087 16A-0026 • API 16D – Control Systems 16A-0131 16A-0171 • API 17D – Subsea Valves (EEC) 16A-0057 16C-0032 • NBBI “VR” – Pressure Relief Valves 16C-0005 16D-0018 • QMI ISO 9001:2000 – QMS 6D-0462 17D-0033 Average T otal Cost of Quality as a T3 Energy Average Annual Safety Performance Percentage of Revenue 7.0 3.0% 6.5 2.44% 2.33% 6.0 5.9 2.5% 2.20% 5.8 1.97%1.99% 5.4 2.0% 1.77% 5.0 1.5% 4.3 4.0 1.0% TRIR 0.67% 3.0 0.5% 0.23%0.34% 2.0 2.1 0.0% Industrial Average TRIR Rew ork as a % of Total Warranty as a % of Total Total COQ as a % of Total 1.0 Annual T3 Energy TRIR Revenue Revenue Revenue 2007 Company Goal 2005 Company Averages 0.0 0.0 2006 Company Averages 2002 2003 2004 2005 2006 2007 2007 Company Averages (Orig 5)
    • Current PCG Locations  Nisku, Alberta Rock  Springs Jennings  2    Houma  Houston Lafayette  Pressure Control Group  Recent Acquisitions / Joint Ventures  Cardenas, Mexico
    • Current Major Equipment Equipment Type T3 T3 T3 MainT3 Venture Cypress Jennings Creekmont T3 Nisku Rockies T3 T3 Total CNC HBM 9 1 4 0 2 0 0 16 CNC Vertical Mill 3 3 0 1 1 1 0 9 CNC Horizontal Machining Center 1 0 0 1 3 0 0 5 CNC Lathe 4 4 1 2 7 0 0 18 CNC VTL 2 1 2 0 0 0 0 5 Manual HBM 3 1 2 0 0 1 1 8 Manual VTL 3 3 3 0 0 1 2 12 Manual Engine Lathe 9 9 1 4 6 2 5 36
    • BOP Capacity Expansion 2008 2005 2006 2007 Projected New BOP Unit 156 396 396 444 Capacity Repair BOP Unit 252 252 252 396 Capacity T otal BOP Unit 408 648 648 840 Capacity 2005 2006 2007 2008 Initiate Facilities Phase I - New BOP Phase II – New Phase I – BOP Phase II – BOP Rationalization and Manufacturing BOP Manufacturing Re-Manufacturing Re-Manufacturing Lean Manufacturing Capacity Initiative Capacity Initiative Capacity Initiative Capacity Initiative
    • Capacity Addition– Rock Springs Re-manufacture Expansion Item Budgeted Cost CNC HBM (4quot; bar) Used $ 200,000 Heat treat oven $ 100,000 Sub-Arc welder and manipulator $ 90,000 Manual HBM (5quot; bar) $ 80,000 64quot; Manual VTL $ 75,000 Blast Room $ 68,640 Tooling & Fixtures $ 75,000 PMI Machine $ 44,000 Computers and Office Furniture $ 35,000 Air Compressor $ 30,000 Radial Arm Drill Press (8') $ 30,000 Test, Paint, & Wash Booths $ 71,645 Misc. $ 19,000 Total Phase I $ 918,285
    • Capacity Addition – Cypress Re-manufacture Expansion Item Budgeted Cost CNC HBM (5quot; bar) $ 460,000 CNC HBM (6quot; bar) $ 1,850,000 CNC VTL (84quot;) $ 550,000 Equipment Moves (Total) $ 445,000 Computers & Wiring $ 70,000 Inspection Equipment $ 70,000 Air Compressor $ 35,000 Build 70' x 170' building for expansion $ 1,786,096 Sub-Arc welder and manipulator $ 90,000 Sand Blast Room $ 220,000 Total Phase I $ 5,576,096
    • Plant Layout of Cypress Expansion P King 54quot; Covered Shed Assembly VTL Bullard (sml) VTL Weld Shop Offices 54quot; W Bullard VTL T B Inventory / Warehouse T.D.Q. Maint. Staging O RR O O O O Inspection SM Daewoo Daewoo G&L Lucas Union 6quot; G&L HBM HBM Shipping & Receiving Machine Shop OM Bullard Cincinnatti King VTL VTL KIA Bickford VTL Offices
    • Cypress Expansion
    • Process Improvements Geographic Expansion Capacity Acquisition / Expansion Partnership
    • Lean Manufacturing – Focused Facilities PCG W ork Performed June 2003: Choke Manifold Accessory Drilling BOP New Manufacturing Manufacturing Manufacturing Rubber Goods & Equipment Region BOP Service Manufacturing & Service & Service & Repair Control Systems Service T3 Venture Gulf Coast X X X X X T3 O&M Gulf Coast X X X T3 Main Gulf Coast X X X T3 Jennings Gulf Coast X X X X T3 Cypress Gulf Coast X X X 1 6 2 2 2 6 0 2 20 PCG W ork Performed Currently: Choke Manifold Accessory Drilling BOP New Manufacturing Manufacturing Manufacturing Rubber Goods & Equipment Region BOP Service Manufacturing & Service & Service & Repair Control Systems Service T3 Venture Gulf Coast X X X T3 Main Gulf Coast X X T3 Jennings Gulf Coast X X T3 Cypress Gulf Coast X X T3 Cardenas Mexico X T3 Nisku Canada X X 3 4 1 2 1 2 1 1 12 Geographic presence has increased by a factor of three (1 to 3), while reducing the work discipline distribution by almost half (20 to 12).
    • Lean Manufacturing – Facilities Annual Cost Operational Annual Per Square Square Feet Cost Foot 2003 870,812 $2,177,472 $2.5 2007 491,869 $1,078,116 $2.2 Reduction 378,943 $1,099,356 $0.3 (Total) Reduction (%) 43.5% 50.5% 12.3%
    • Lean Manufacturing – Logistics Embedded line haul logistics network has reduced freight expense from approximately $0.06/lb to $0.02/lb. Jennings Cypress Lafayette     Houston  Houma  *When comparing the average costs incurred in 2004.
    • New Technology Magnetic Fixture Plate w/ Risers
    • Magnetic Fixture in Operation Operational Improvement Examples Old Run Current Run Size Model Item Operation Time (Hrs) Time (Hrs) % Change 13 10k Double 6012 Body Finish 75 45 -40% 11 5k Double 6011i Body Rough 72 36 -50%
    • Engineering & Specific Products of Interest
    • Engineering Product Disciplines 2 Engineering 24 Engineering Team Members Team Members 2004 2005 2006 2007 Drilling Phase Drilling Phase (Flow Production Phase Transmission Phase (Pressure Control Control Group) Product Engineering Product Engineering Group) Engineering Engineering I.P. Status Drilling and Production Phase Products  Model 6000 Shearing Sealing Ram (7,207,382)  Threaded Union Safety Device (6,557,577)  Oil Field Choke (5,241,980)  Multiple Sleeve Valve Assembly (6,283,152) Patented  Well Production and Multi-Purpose Intervention Access HUB (7,219,740 B2)  Valve Seal Assemblies and Methods (6,664,572 B2 and 7,004,452 B2)  Hydraulic Failsafe Valve Actuator (6,487,960 B1)  Hydraulic Double-Acting Valve Actuator (6,659,419)  Subsea Hydraulic Actuator with Built-in Pressure Compensator (6,783,107 B2)  DDV Wellhead System  Subsea Dual Bore Well Jumper  Subsea Jumper Deployment “Method and Apparatus” Patent-  Subsea Light Weight Stab Plate “Connector and Method” Pending  Subsea High-Integrity Pressure Protection System “Device, Method, and Apparatus”  Machined Bore “Method”  D5 and D10 Production Gate Valves  18 3/4” 15,000 BOP Sealing Architecture Prospective  T3 Tubing Hanger Metal Seal Patents  T3 Two-Stage Through Diverter System  Frac Isolation System
    • Engineering Product Disciplines 2 Engineering 24 Engineering Team Members Team Members 2004 2005 2006 2007 Drilling Phase Drilling Phase (Flow Production Phase Transmission Phase (Pressure Control Control Group) Product Engineering Product Engineering Group) Engineering Engineering API Engineering Experience API 16A - Packing Unit & Ram Packers 60 60 API 16A - Ram & Annular BOPs 52 API 16A - Drill Through Equipment 50 44 40 API 6A - Production Chokes 38 40 API 6A - Gate Valves 30 28 Years API 6A - W ellhead & Christmas Tree 30 24 Equipment 20 API 6D - Pipeline Valves 20 16 API 16C - Choke & Kill Systems API 16D - W ell Control Equipment Control 10 Systems API 17D - Subsea W ellhead & Christmas Tree Equipment 0
    • Saudi Aramco BOP Elastomer Research & Development
    • Aramco Qualification – Partner  Currently co-developing a high temperature, chemical-resistant elastomer with Freudenberg NOK’s (“FNOK”) industrial seals division, Simrit.  Incorporate modern elastomeric base gums.  Two candidate cure systems have been targeted for their chemical resistance, heat resistance, and general working resilience.  Initial test results of the physical properties show that both candidate compounds are comparable to severe- service elastomers currently used in high-performance blowout preventer products today.
    • Aramco Qualification – Seal Design  Molded Product Design  The ram packers for use in the 7-1/16” test fixture and the 13-5/8”-10M BOP have been designed and the components have been sourced.  This new packer includes non-extrusion devices to ensure performance under severe-service conditions.
    • Aramco Qualification – Lab  Analytical screening to be performed at a third- party lab, Southwest Research Institute  Temperature and chemical exposure using ASTM samples.  SWI has configured their test fixtures and have completed a H2S and pressure safety verification of the fixtures.  After modification of the test protocol, up to three simultaneous immersions may now be performed. The original estimated duration of immersion testing was five months, it is now two months.  Products will be subjected to physical testing:  High temperature testing to 300oF.  H2S / CO2 / CH4 testing.
    • Aramco Qualification – Test Fixture  Mock Ram Cavity  The 7-1/16” test fixture has been designed per SWI requirements and has been quoted.  A new secondary containment vessel has been incorporated for additional safety measures.
    • Aramco Qualification – 2008 Schedule Prototype Elastomer Production Q1 Q2 Q3 Q4 Base Gum BOP Ram Full Scale Third-Party Aramco Comparative Cavity Test Temperature Report Review Technical Analytical Testing Fixture and Chemical and Release Review Completion Exposure Commences Testing
    • Pressure Control Equipment
    • T3 Manifold
    • T3 Manifold
    • T3 Manifold
    • T3 Manifold
    • BLOWOUT PREVENTER STACK 13-5/8quot; 5000 psi
    • BOP Principle Views 13-5/8quot; 5000 psi
    • BLOWOUT PREVENTER STACK 13-5/8quot; 15,000 psi
    • BOP Principle Views 13-5/8quot; 15,000 psi
    • BLOWOUT PREVENTER STACK 21-1/4quot; 2000 psi
    • BOP Principle Views 21-1/4quot; 2000 psi
    • BLOWOUT PREVENTER STACK 7-1/16” 15,000 psi
    • BOP Principle Views 7-1/16” 15,000 psi
    • ANNULAR BLOWOUT PREVENTER/DIVERTER 29-1/2quot; 500 psi
    • BOP Principle Views BOP/Diverter 29-1/2quot; 500 psi
    • Model 6000 Shearing Sealing Rams™ Capabilities  Energized Sealing Capabilities, Much the Same as Pipe Rams  Conforms to NACE MR-01-75 Requirements for Integral Blade Shearing Sealing Rams  Ram has a Fold Over Shoulder that Bends the Lower Section of Sheared Pipe, Allowing Clearance for the Ram to Close & Seal  Shear Ram can Shear Pipe Numerous Times Without Effecting Operation & Sealing  Shear Ram is a Single-piece Body
    • Model 6000 Shearing Sealing Rams Capabilities Shear ram can be used as a blind ram during normal drilling operations Shearing and sealing capabilities up to 5-1/2” - 24.7 lb/ft Grade S-135 drill pipe with standard bonnets Shearing and sealing capabilities up to 6-5/8” - 25.2 lb/ft Grade S-135 drill pipe with Large Bore Shear Bonnets & Tandem Boosters Qualified to API 16A fatigue test
    • Pipe Shearing Sequence
    • BOP Control Systems
    • API 16D Blowout Preventer Control System
    • The Thunder Horse Control Unit was made to the client’s specifications using a non-glare finish on the stainless steel construction to ensure safe conditions when in use on the offshore platform during daylight hours.
    • Thunder Horse is the World’s largest floating platform, designed to process 250,000 barrels of oil per day and 200 million cubic feet per day of natural gas and is the largest producer in the Gulf of Mexico.
    • API 16-D Spec MFG Temperature Classification Close annular, all rams & open (1) side HCR’s for volume Twice the pilot volume All Diverter modes 1.5 Volume Design Closing ratio Reservoir twice usable volume Response time, 30 sec for BOP<18 ¾” Pump Systems capacity/closing ratio Top Load Bottles No hydraulic in Electrical Panels Alarms Electrical back up power Components test pressure of 1.5 w.p. & 3:1 burst Traceability & Conformance A spec to follow when one isn’t available 25% Volume shut down Remote 2-hand operation
    • Accumulator Racks, Tri-Plex Pumps, P.L.C. Controls & Air Pumps
    • BOP Accumulator PLC Control System TYPICAL REMOTE PANEL WITH 5” TOUCH SCREEN & PUSH-BUTTONS TYPICAL BOP REMOTE WITH 12” TOUCHSCREEN
    • Configurable Screens T3 NISKU PRESSURE CONTROL PRODUCTS USING THE CONFIGURATION OPTION VIRTUALLY ANY LAYOUT IS CREATABLE
    • BOP Accumulator PLC Control System  T3 MANUFACTURES A NUMBER OF BOP CONTROL SYSTEMS – LAND DRILLING RIG BOP ACCUMULATOR CONTROLS – OFFSHORE RIG BOP ACCUMULATOR CONTROLS  STAND ALONE OR A PART OF THE ENTIRE SYSTEM  IF A 12” TOUCHSCREEN IS UTILIZED NO PUSH BUTTONS ARE NECESSARY
    • BOP Accumulator PLC Control System  INCORPORATES A “PUSH & HOLD TO OPERATE” FUNCTION AS PER API-16D SPECIFICATION COMPLIANCY  INCORPORATES A “CLOSE BLIND RAMS” POP-UP WARNING SCREEN TO PREVENT ACCIDENTAL OPERATION  THE 12” SCREEN CAN DOUBLE AS ANOTHER DISPLAY CONTROL STATION DISPLAYING VARIOUS SPEEDS, PRESSURES AND VIDEO FEEDS  FULLY CONFIGURABLE STACK ALLOWS FOR AN ACCURATE GRAPHICAL REPRESENTATION OF THE BOP
    • 15,000 psi Test Unit T3 NISKU PRESSURE CONTROL PRODUCTS
    • High Pressure Test & Glycol Units
    • HPT Gate Valves
    • HPT Manual Gate Valve – Key Features • Bi-directional valve with downstream sealing. • Elastomer free therefore no explosive decompression. • Replaceable pocket Inserts therefore reduced risk of washout. • Reduced body cavity contamination via seal design and assembly. • Inventory savings though commonality of parts.
    • HPT Manual Gate Valve Seal Assembly Spring energized PEEK face Seals Wave spring retainer ring Wave spring retainer ring Inconel metal seal Built in lip
    • HPT Manual Gate Valve – Operating Conditions • Good for –75F to 450F. • API 6FA/FC Fire Tested. • API 6AV1 Slurry Tested. • Operates in pressures up to 20,000psi. • Operates in sour applications. • Also good for methane, methanol, paraffin solvents, completion fluids, and acids containing <13.5% HCl. • All seals meet NORSOK M- 710 Revision 2 compliance.
    • HPT Manual Gate Valve with Ball Screw HPT Gate Number of Torque at 15K Valve Size Turns 7-15K 19.0 175 ft-lbs 7-10K 16.0 145 ft-lbs 4-15K 20.5 110 ft-lbs
    • HPT Manual Gate Valve Production Applications 5-1/8”- 5K Tree with HPT Valves Titon Flow Control - North Sea Production
    • HPT Manual Gate Valve Production Applications 7.25-10K AND 5.25-10K HPT Valves Independence Hub Project Partners – Helix, Anadarko, Devon, Dominion and Statoil Hydro
    • HPT Manual Gate Valve Production Applications 7” 15K TRMO Manual and Hydraulic Failsafe – 15K Production Tree Orange, Texas
    • HPT Manual Gate Valve Production Applications 5”15K Subsea Tieback Boarding Valves SHELL E&P – Llano / Habanero to Auger Tension Leg Platform
    • HPT Manual Gate Valve Production Applications EEC Model 3”10K Subsea PLET Walters Oil & Gas
    • HPT Manual Gate Valve Frac Applications HPT Ball Screw Gate Valve – 7”15K Frac Tree Bronco / Cudd
    • HPT Manual Gate Valve Flowback Applications HPT Gate Valves and HXE Chokes – 7”15K Frac Tree w/ 4”15K Wing Valves – 2”15K Flowback Manifold w/ HXE Flowback Chokes Bronco / Cudd
    • HPT Manual Gate Valve Well Testing 3”15K HPT Surface Test Tree Package TETRA
    • Flow Control Products
    • Flow Control Products Trim Options  Positive  Needle & Seat  Plug & Cage  External Sleeve  Disk trim  Gate and Seat Actuation Options  Manual  Pneumatic  Hydraulic  Electric Orifice Sizes 2/64” – 5” Pressure Rating ANSI 150 – API 20K psi Temperature Ratings -75 degrees F – 650 degrees F Materials 4130, 410, 718, Duplex & 625 Clad
    • Flow Control Products Choke Trim Options Needle & Seat Trim  Higher capacity  Low to medium pressure drops  Moderate erosion External Sleeve Trim  Lower capacity  Medium to high pressure drops  Severe erosion service  Lower noise  Better controllability Positive Trim  High capacity  Low to medium pressure drops  Moderate erosion Positive Cage Trim  Lower capacity  Medium to high pressure drops  Severe erosion service  Lower noise
    • Flow Control Products Production Applications
    • HXE Drilling/Well Servicing Choke Body Actuator Outlet Inlet
    • HXE Drilling/Well Servicing Choke PEEK Bushing Metallic Spring Energized Reversible Tungsten Carbide Fluorocarbon Lip Seal Plug and Seat
    • Wellhead & Production Systems
    • Wellhead and Production Systems Operating since 1979, Wellhead and Production Systems has developed a comprehensive value proposition for our customers: Products and Technology:  Full Service Engineering Service  Research and Development (TS, TDS, FIS, DDV, Gate Valve and Seal Technology)  Standardized Production Control and MRP Platform (Visual Manufacturing) Service:  Distributed Geographic Foot Print  Extensive Manufacturing Capacity (Domestic and International)  Continued Growth through Acquisition of Targeted Technologies (EEC)  Expanded Customer Support Team Quality and Competency:  Internationally Recognized API Certifications  Internal Training Programs for Employee Development  Integrated QA/QC, HSE, and Employee Development Programs  Top Quality Personnel to Manage Organizational Growth and Development  Expanded Supply Chain and International Sourcing Department
    • Wellhead Production Phase Products TimeSaverTM Wellhead TimeSaverTM Wellhead Dual Block Wellhead Through-Bore Diverter System with DDV System System System (TDS) Standard API dimensions and Weatherford’s Downhole Two integrated vertical safely reduces rig time by mandrel casing hangers. 2 Deployment Valve technology. bores for production of a minimum of 24 hours and 3 stage adaptability for a Used in under-balanced drilling. oil & gas in a single unit. per well and lowers wide variety of casing It is a valve that is put in the Can operate as a drilling costs by not programs. Pre-assembled well's casing downhole and used Christmas tree assembly requiring and saves BOP-nippling time to allow the drilling assembly to on various wellhead field welding or waiting while drilling. go in and out of the hole with systems. for cementing operations. little hydrostatic head. Demand is a function of drilling & completion activity, particularly activity in “resource plays”, such as the Barnett Shale
    • Conventional Surface Wellhead Equipment T3-22 / T3-29 SOW T3-22 / T3-29 Sliplock T3-22-L / T3-29-L Casing Head Casing Head Casing Spool T3-29 Casing Hanger T3-22 Casing Hanger T3-MH Mandrel Hanger
    • Conventional Surface Wellhead Equipment TCM Single Bowl T3-TC-60 Dual Tubing Head Bowl Tubing Head BO2 TC-1W TC-1A-EN T3–DC T3-TC–60 Coupling Tubing Hanger Tubing Hanger
    • Product Innovations - Seals T3 CS-Seal T3 S-Seal T3 Metal-to-Metal (Piston Type) Seal CS-Seals - Elastomeric S-Seal – Piston Type are T3-MM seals are intended for interference casing seals elastomeric interference machined surface sealing with anti-extrusion seals with anti-extrusion applications. The metal seal devices. devices which are used on is made of a soft metal such machined surfaces, such as 316 SS or Incoloy 825 and as tubing hanger necks and is crushed into place. unitized wellhead support packoffs.
    • Product Innovations – Telescoping Frac Isolation Systems 3,000 PSI Tubing Head 5,000 PSI Tubing Head 10,000/15,000 PSI Tubing Head
    • Product Innovations – T3 Coil Tubing Head Adapter High Pressure S-Seals
    • Product Innovations Thru Diverter Thru Diverter System I System II
    • Product Innovations – T3 TimeSaver TM
    • Wellhead Gate Valve Products
    • HPT Manual Gate Valve Drilling and Production • Bi-directional valve • Good for –75F to 450F. with downstream • API 6FA/FC Fire sealing. Tested. • Elastomer free therefore no • API 6AV1 Slurry explosive Tested. decompression. • Operates in pressures • Replaceable up to 20,000psi. pocket Inserts • Operates in sour therefore reduced applications. risk of washout. • Also good for methane, • Reduced body cavity methanol, paraffin contamination via solvents, completion seal design and fluids, and acids assembly. containing <13.5% HCl. • Inventory savings • All seals meet NORSOK though commonality M-710 Revision 2 of parts. compliance.
    • Conventional Surface Wellhead Equipment The T3-D5 and T3-D10 Gate Valves meet API 6A PR1 and PR2 Performance Test Requirements for Temperature Classes P through U (-20° to 250°F) and material classes AA, BB, DD, and EE. T3 Diamond Series T3 Diamond Series D5 Gate Valve D10 Gate Valve T3’s Diamond Series valves are designed to be durable and easy to operate.
    • D5 Seat Assembly Wave Spring Energized Seats Fluorocarbon Face Seals Elastomer Retainer Ring
    • D10 Seat Assembly Metal to Metal Sealing Fluorocarbon Face Seals Spring Energized PEEK Face Seal
    • Thank you!