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Toray’s strategy for_carbon_fiber_composite_materials

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Toray Carbon fiber

Toray Carbon fiber

Published in: Technology
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  • 1. Copyright 2008 Toray Industries, Inc. All Rights Reserved 1
  • 2. IT-2010NT21 NT- Ⅱ 「 」 Around 2010 Copyright 2008 Toray Industries, Inc. All Rights Reserved 2
  • 3. ①②③④ ① ② ① ② Copyright 2008 Toray Industries, Inc. All Rights Reserved 3
  • 4. 2,400 1802,100 160 150.0 1,800.01,800 140 160.0 32.0 1,546.5 1201,500 68.6 102.4 1001,200 18.1 80 900 1,640.0 60 118.0 1,477.9 600 40 84.3 300 20 0 0 FY2006 Around FY2010 FY2006 Around FY2010 4% 9% 18% 21% Copyright 2008 Toray Industries, Inc. All Rights Reserved 4
  • 5. Copyright 2008 Toray Industries, Inc. All Rights Reserved 5
  • 6. Copyright 2008 Toray Industries, Inc. All Rights Reserved 6
  • 7. (1971-1983) (1984-1993) (1994-2003) (2004-2011) (2012- )14012010080604020 0 1970 1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 Copyright 2008 Toray Industries, Inc. All Rights Reserved 7
  • 8. 14012010080604020 0 2000 2002 2004 2006 2008 2010 2012 2014 2016 2018 2020 Copyright 2008 Toray Industries, Inc. All Rights Reserved 8
  • 9. 69,000 (’04 - ’10 average)70,000 70,000 60,000 10%15%60,000 60,000 52,00050,000 50,000 46,000 40,000 40,00040,000 40,000 35,000 37,500 10%15% 28,000 34,000 24,000 30,50030,000 30,000 27,500 25,000 22,00020,000 20,000 15%24%10,000 10,000 3%8% 00 2004 2005 2006 2007 2008 2009 2010 2011 2012 2004 2005 2006 2007 2008 2009 2010 2011 2012 Copyright 2008 Toray Industries, Inc. All Rights Reserved 9
  • 10. 7.0 7.0 (Gpa)(Gpa) 6.0 6.0 5.0 5.0 4.0 4.0 3.0 3.0 2.0 2.0 1.0 1.0 100 200 300 400 500 600 700 100 200 300 400 500 600 700 (Gpa) (Gpa) Copyright 2008 Toray Industries, Inc. All Rights Reserved 10
  • 11. T1000 T1000 7.0 7.0 T1000 T1000 (Gpa)(Gpa) 6.0 G 6.0 G T800S/T800H T800S/T800H T700S T700S 5.0 M35J 5.0 M35J T400H M40J T400H M40J T300J T300J M46J M55J M46J M55J 4.0 M30 M50J 4.0 M30 M50J M60J M65J M60J M65J T300 T300 3.0 3.0 M40 M46 M40 M46 M50 M50 2.0 2.0 1.0 1.0 100 200 300 400 500 600 700 100 200 300 400 500 600 700 (Gpa) (Gpa) Copyright 2008 Toray Industries, Inc. All Rights Reserved 11
  • 12. Copyright 2008 Toray Industries, Inc. All Rights Reserved 12
  • 13. 34% 40% Copyright 2008 Toray Industries, Inc. All Rights Reserved 13
  • 14. Copyright 2008 Toray Industries, Inc. All Rights Reserved 14
  • 15. Copyright 2008 Toray Industries, Inc. All Rights Reserved 15
  • 16. Copyright 2008 Toray Industries, Inc. All Rights Reserved 16
  • 17. Copyright 2008 Toray Industries, Inc. All Rights Reserved 17
  • 18. Copyright 2008 Toray Industries, Inc. All Rights Reserved 18
  • 19. Copyright 2008 Toray Industries, Inc. All Rights Reserved 19
  • 20. Copyright 2008 Toray Industries, Inc. All Rights Reserved 20
  • 21. CHG (Hydrogen) tankCopyright 2008 Toray Industries, Inc. All Rights Reserved 21
  • 22. Copyright 2008 Toray Industries, Inc. All Rights Reserved 22
  • 23. Copyright 2008 Toray Industries, Inc. All Rights Reserved 23
  • 24. Copyright 2008 Toray Industries, Inc. All Rights Reserved 24
  • 25. (Fabric manufacturer ) Copyright 2008 Toray Industries, Inc. All Rights Reserved 25
  • 26. Ishikawa Plant Shiga Plant ( ) Ichimura / Sowa Nagoya Sakai CompositeCopyright 2008 Toray Industries, Inc. All Rights Reserved 26
  • 27. 3,400  5,200 7,300  8,300 3,600  5,400 10,800  16,600 11,400  17,200 Copyright 2008 Toray Industries, Inc. All Rights Reserved 27
  • 28. Copyright 2008 Toray Industries, Inc. All Rights Reserved 28
  • 29. TORAY Copyright 2008 Toray Industries, Inc. All Rights Reserved 29
  • 30. Copyright 2008 Toray Industries, Inc. All Rights Reserved 30
  • 31. 2010:2015: ~ 20%2020: Copyright 2008 Toray Industries, Inc. All Rights Reserved 31
  • 32. Copyright 2008 Toray Industries, Inc. All Rights Reserved 32
  • 33. ---- Copyright 2008 Toray Industries, Inc. All Rights Reserved 33
  • 34. Copyright 2008 Toray Industries, Inc. All Rights Reserved 34
  • 35. Boeing 777CFRP: Approx. 10t Boeing 787 CFRP: Approx. 35t Copyright 2008 Toray Industries, Inc. All Rights Reserved 35
  • 36. ◇ 1. : 2. 3. 5.5m ©Mitsubishi Heavy Industries, Ltd. A-VaRTM method V V 1.5m Dry fabric A-VaRTM method Advanced-Vacuum assisted Resin Transfer Molding Copyright 2008 Toray Industries, Inc. All Rights Reserved 36
  • 37. 25,000 70% 65% up 65%20,000 60% up 60%15,000 55% 55%10,000 50% 50% 5,000 45% 0 40% 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Copyright 2008 Toray Industries, Inc. All Rights Reserved 37
  • 38. --- Copyright 2008 Toray Industries, Inc. All Rights Reserved 38
  • 39. g-CO2/km g-NOx/km 200 CO2 1.0 Euro1 190 0.9 180 0.8 Euro2 0.7 170 Tier 0 Tier 1 0.6 160 Euro3 0.5 (ST) 150 (LT) 0.4 JAMA / KAMA 140 ACEA 0.3 Euro4 130 0.2 Tier2 Bin9 Euro5 120 0.1 Post New LT Euro6 110 0 Tier2 Bin5 2007 2009 2011 2013 2015 2017 2019 1994 1999 2004 2009 2014 •US standard is based on the draft passed by Senate recently , in which CO2 limit is set to 35mpg(156g-CO2/km) by 2020, reduced by 4% annually after 2020. Due to uncertainness of CO2 limit on each year, we estimate decrease in linear manner from current limit (2008). Copyright 2008 Toray Industries, Inc. All Rights Reserved 39
  • 40. - - -- - -- - -- ・ ・ ・ ・ ・ ・ ・ ・ CLW30 ・ ( ) Copyright 2008 Toray Industries, Inc. All Rights Reserved 40
  • 41. 30 3025 25 19.520 20 1.6 15.015 15 12.0 12.0 1.610 7.8 10 11.0 7.8 17.9 1.6 10.4 5 10.4 5 6.2 6.2 4.0 1.6 1.6 0 0 Copyright 2008 Toray Industries, Inc. All Rights Reserved 41
  • 42. 1996 1998 2000 2002 2004 ~2007 5,000 Total Nissan GTR 2007 900,000 10,000 units! Aston MartinV8-Vantage 2005 10,000 Aston Martin DB9 2004 130,000 Unites MAZDA RX-8 2003 250,000 Unites Nissan FairladyZ 2002 500,000 Unites MMC Pajero 1999 New Pajero 2006 Copyright 2008 Toray Industries, Inc. All Rights Reserved 42
  • 43. 【 】 【 】 【 】 Copyright 2008 Toray Industries, Inc. All Rights Reserved 43
  • 44. Image 【Open in Jun, 2008】Copyright 2008 Toray Industries, Inc. All Rights Reserved 44
  • 45. (ACC)【 】 Copyright 2008 Toray Industries, Inc. All Rights Reserved 45
  • 46. Copyright 2008 Toray Industries, Inc. All Rights Reserved 46
  • 47.  970kg(- 30%) 1,380kg CFRP化■ ■ Solving issues, even as aiming for proposing new concepts by integration of - CF characteristics (electromagnetic shielding, etc.) and those of other materials such as resin or IT-related materials. Copyright 2008 Toray Industries, Inc. All Rights Reserved 47
  • 48. Copyright 2008 Toray Industries, Inc. All Rights Reserved 48
  • 49. 7060 B.5040 A.302010 0 2006 2008 2010 2012 2014 Copyright 2008 Toray Industries, Inc. All Rights Reserved 49
  • 50.  ) Copyright 2008 Toray Industries, Inc. All Rights Reserved 50
  • 51. Copyright 2008 Toray Industries, Inc. All Rights Reserved 51
  • 52. Copyright 2008 Toray Industries, Inc. All Rights Reserved 52
  • 53. 10(Gpa) 8 6 4 2 0 1970 1980 1990 2000 2010 Micron-size defect Sub-micron size defect Nano-size defect Copyright 2008 Toray Industries, Inc. All Rights Reserved 53
  • 54. 800 700(Gpa) 600 500 400 300 200 100 0 6nm 1970 1980 1990 2000 2010 80% (TEM) 10nm 2nm Copyright 2008 Toray Industries, Inc. All Rights Reserved 54
  • 55. RTM 1 min 1 min 3 min 5 min ( 0 3 5 35 90 *Based on isothermal condition Copyright 2008 Toray Industries, Inc. All Rights Reserved 55
  • 56. TCASOFiCAR Copyright 2008 Toray Industries, Inc. All Rights Reserved 56
  • 57. Copyright 2008 Toray Industries, Inc. All Rights Reserved 57
  • 58. 35000 CFA30000 SOFICAR TORAY2500020000 CFA15000 SOFiCAR10000 5000 TORAY 0 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 9,100 10,900 17,900 25,000 more 30,000 more Copyright 2008 Toray Industries, Inc. All Rights Reserved 58
  • 59. 60 TCA50 TORAY4030 TCA2010 TORAY 0 2004 2005 2006 2007 2008 2009 2010 2011 2012 10.2 16.4 28.0 Copyright 2008 Toray Industries, Inc. All Rights Reserved 59
  • 60. Copyright 2008 Toray Industries, Inc. All Rights Reserved 60
  • 61. ◆◆◆◆ Copyright 2008 Toray Industries, Inc. All Rights Reserved 61
  • 62. :84% :4%Copyright 2008 Toray Industries, Inc. All Rights Reserved 62
  • 63.   , Copyright 2008 Toray Industries, Inc. All Rights Reserved 63
  • 64. Copyright 2008 Toray Industries, Inc. All Rights Reserved 64
  • 65. 100,000 88,000 90,000 80,000 69,000 70,000 60,000 52,000 50,000 35,000 37% 40,000 35% 30,000 22,000 34% 20,000 当社シェア 34% 10,000 34% 0 2004 2007 2010 2012 2015 Copyright 2008 Toray Industries, Inc. All Rights Reserved 65
  • 66. 350 350300 300250 250200 200150 150100 100 50 50 0 0 FY2007 FY2010 FY2012 FY2015 Around Around FY2007 FY2010 FY2012 FY2015 Around Around Around Around Copyright 2008 Toray Industries, Inc. All Rights Reserved 66
  • 67. Copyright 2008 Toray Industries, Inc. All Rights Reserved 67
  • 68. Copyright 2008 Toray Industries, Inc. All Rights Reserved 68

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