Rafael Barrenechea Managing Director of DANOBATGROUPA leading machine tool groupwith two distinguished brands.
COMPANY PROFILE 2010 3Working for your progressIt has been over half a century since DANOBATGROUP manufactured first machines. Nowadays we go further than justmanufacturing machines, we innovate in machine tools and manufacturing processes.We are part of MONDRAGON, a Corporation among the largest in Europe.DANOBATGROUP continues to grow, which makes us strong and provides us with the financial and technological strength that arenecessary to tackle the challenges present and the future will demand. This is why, even in difficult times, we keep investing.But there are some objectives that never change. That is why today, as in the past, our goal is to provide profit to our customers,developing products and solutions that meet their new requirements, and make them feel that our service and support is close by.We are working for our customers’ progress.
Specific solution for each industry’s own requirements Stand alone and turn-key solutions for manufacturing and maintenance operations of rolling stock components.railways The diverse requirements of capital goods industry find specific solutions within DANOBATGROUP.capitalgoods Flexible and highly reliables machines to suit the diverse general engineering industry requirements.generalengineering DANOBATGROUP is the world leading supplier of equipment for the manufacturing and maintenance of strategic components such as rotors, stators, turbine shafts and landing gear components.aerospace Effective production solutions for passenger and industrial vehicle OEM-s and components manufacturers.automotive Solutions to produce the key components of wind turbines, such as blades, hubs, nacelles, gearboxes and flanges.wind power Turn key solutions for OCTG equipment manufacturers: pipes, couplings (both API and Premium threads), and forged valves.oil & gas
COMPANY PROFILE 2010 7Manufacturing Technologies Milling and boring machines · Bed type moving table · Fixed table travelling column · Floor type travelling column Turning centres · Horizontal · Vertical Grinding machines · External · Surface · Internal · Vertical · Special purpose · Centerless · Creep feed Punching and bending · Punching machines · Panel benders · Punch and right angle shear combination · Punching-bending automatised flexible lines · Punch and fiber-laser combination Sawing drilling and 3D plasma cutting machines · Bandsaws · Sawing and drilling lines · 3D plasma cutting Equipment for railways · Underfloor lathes · Wheel rimb and wheel web crack inspection · Shunting cars · Advanced maintenance management systems · Geometry measuring devices · Vertical boring machine for wheel Automation of structural parts manufacturing · Automatic flexible lines for the manufacturing of composite parts · Component geometry and defect inspection system Cutting tools · HSS and Hard Metal standard cutting tools · Special cutting tools for aerospace, automotive, surgical and other applications
COMPANY PROFILE 2010 9 DANOBATGROUP has own companies in 11 countries and a professional representation network completes our worldwide presence. DANOBATGROUP is always next to its customer, providing effective response and offering a customised service in local language and timetable. 8 10 1191 USA 5 ITALY 9 INDIA2 BRAZIL 6 UNITED KINGDOM 10 CHINA3 SPAIN (Head Quarters) 7 GERMANY, AUSTRIA, Netherlands, SwiTZERLAND 11 JAPAN4 FRANCE 8 RUSSIA
COMPANY PROFILE 2010 11 Group strength DANOBATGROUP is the machine tool division of MONDRAGON, an industrial holding among the largest in Spain. MONDRAGON CORPORATION Financial Area Industrial Area Retail Area Machine Tools Automotive Chassis and Power Train CM Automotive Industrial Automation Components Construction Vertical Transport Equipment Household Engineering and Services Industrial Systems Tooling and Systems Knowledge Area (R&D+University) TURNOVER MILLIONS € - MONDRAGON WORKFORCE - MONDRAGON FINANCE FINANCE FINANCE FINANCE Credits of Caja Laboral of Caja Laboral Credits 38,868 38,868 16,576 16,576 INDUSTRIAL INDUSTRIAL INDUSTRIAL INDUSTRIAL TURNOVER TURNOVER DISTRIBUTION DISTRIBUTION DISTRIBUTION DISTRIBUTION TURNOVER TURNOVER 1,045 1,045 2,911 2,9116,511 9,073 6,511 9,073 KNOWLEDGE KNOWLEDGE TOTAL: 15,526 TOTAL: 15,526 48,687 48,687 TOTAL: 91,511 TOTAL: 91,511 DANOBATGROUP A leading machine tool Group with two distinguised Brands: DANOBAT and SORALUCE. 38,868 38,868 16,576 16,576 1 2 3 4 5 1,045 1,045 2,911 2,911 6,511 9,073 6,511 9,073 48,687 48,687 TOTAL: 15,526 TOTAL: 15,526 TOTAL: 91,511 TOTAL: 91,511 FINANCE FINANCE INDUSTRIAL INDUSTRIAL DISTRIBUTION DISTRIBUTION FINANCE FINANCE INDUSTRIAL INDUSTRIAL DISTRIBUTION DISTRIBUTION KNOWLEDGE KNOWLEDGE TURNOVER Credits of Caja LaboralCredits of Caja Laboral TURNOVER TURNOVER TURNOVER 6 7 8 1. Bimatec Soraluce / 2. Ideko IK4 R&D Center / 3. Danobat-Overbeck / 4. Danobat-Newall / 5. GOIMEK / 6. DanobatGroup HQ / 7. Soraluce / 8. Danobat railway systems
COMPANY PROFILE 2010 15DANOBATGROUP offers turn-key solutions for the manufacturing processes of rolling stockcomponents such as axles, wheels, wheelsets and bogies.Additionally, solutions for the preventive maintenance of the rolling stock, by means ofunderfloor wheel lathe, geometry measuring and ultrasound inspections are available.
COMPANY PROFILE 2010 17The diverse needs of capital goods industry find specific solutions for eachrequirement within DANOBATGROUP.DANOBATGROUP machines satisfy the most demanding requirements in termsof productivity, flexibility and accuracy.
COMPANY PROFILE 2010 19 DANOBATGROUP machines are flexible and versatile. Machines are designed to allow easy integration of different accessories such as heads, tables, loading and measuring systems. DANOBATGROUP machines are designed to minimise non-productive component, tool and fixture changeovers. Ergonomics and operator’s safety are also optimized due to the design of the machines.
COMPANY PROFILE 2010 21 The most advanced machining solutions for critical components of the landing gear and aircraft engines (rotor, stator and mainshafts) are supplied to OEM-s and the leading airlines worldwide.
COMPANY PROFILE 2010 23 The automotive industry is one of the most demanding industrial sectors. DANOBATGROUP offers solutions from stand-alone machines for specific operations to complete turn key solutions to passenger and industrial vehicle OEMs and component manufacturers.
COMPANY PROFILE 2010 25 DANOBATGROUP solutions meet current and future requirements in the manufacturing of the key components of the wind power industry. The solutions are adapted to different designs, as well as to the increasing size of the components. DANOBATGROUP offers customized solutions for the manufacturing of blades, hubs, nacelles, gearboxes, rings, towers and other critical components of the wind turbines.
COMPANY PROFILE 2010 27 DANOBATGROUP turn key solutions for OCTG equipment manufacturers have evolved together with the requirements from the leading OEMs. Our solutions range from both API and Premium threads for pipes and couplings to christmas trees and forged valves with all types of claddings and thread profiles.
Milling and boring machinesProduct · Bed type milling centres.range · Fixed table travelling column milling machines. · Floor type milling-boring machines.Highlights · High degree of flexibility and versatility.· Various options and integration of different accessories to customize the machine to the · Longitudinal traverse from 2000 up to customers machining requirements: More 30000 mm. efficiency and profitability in the machining · Vertical traverse from 1000 up to 7000 mm. process. · Cross traverse from 1000 up to 1900 mm. · Heavy cutting and high quality of surface · Spindle power from 24 kW up to 60 kW. finishing. · Wide range of machining heads. Own design · Pendulum machining for machines with travelling and manufacturing. column, minimizing non-productive times. · Protections according to CE standards. Floor type milling and boring machine, model FXR
COMPANY PROFILE 2010 31Turning centresProduct · Horizontal turning centres.range · Vertical turning centres.Highlights · Swing over bed: up to 1100 mm. · Coolant through the tools.Horizontal · Turning length: up to 8000 mm. · Due to the modular configuration, machine isturning centres · Optional “C” axis. adapted to the parts of each particular customer. · Heavy chip removal and optimum part accuracy.Highlights · Turning diameter: up to 8000 mm. · Two Ram (option).Vertical · Turning, milling, grinding and drilling · Automatic tool setting units.turning centres operation. · ATC. · Fixed or elevating crossrail. Vertical turning centre, VTC-1800
Grinding machinesProduct · External grinding machines. · Tangential grinding machines.range · Internal grinding machines. · Vertical grinding machines. · Creep feed grinding machines. · Special grinding machines for aerospace and power generation industries.Highlights · High precision and production cylindrical · Heavy duty universal grinding machines forExternal grinding machines from 0 up to 1000 mm heavy and large parts, up to 7000 mm andgrinding between centres. 8000 kg between centres.machinesHighlights · Vertical grinding centre for a wide range of · Vertical universal grinding machines for large parts, perfect for non-round and eccentric parts up to 4000 mm in diameter.Vertical grinding of parts up to 800 mm in diameter.grindingmachinesHighlights · High precision internal and radii · Powerful software with interpolation for radii andInternal and grinding machines for internal grinding form applications.radii grinding diameters up to 460 mm.machinesHighlights · Wide range of centreless grinding · Part capacity of 0.5 mm to 250 mm diameter.Centerless machines for high precision and production jobs.grindingmachines Heavy duty grinding machine, HG-72
COMPANY PROFILE 2010 33Punching and bending machinesProduct · Punching machines. · Panel benders.range · Punch and right angle shear combination. · Punching-bending automatized flexible lines. · Punch and fiber-laser combination.Highlights · Punching force 30 Tn. · High efficiency Fiber-Laser that obtains lowPunching · Nº of tools from 27 up to 100. consumptions.machine · Nº of Auto-Index tools from 4 up to 20. · Great range of optional accessories: tapping, upforming, lubrication, part chute, special · Work area 1250x2500 up to 1500x4000. forming tools,... · Hit rate up to 1600 hits/min. · Easy installation of peripherals like stores, · Dimensions of right angle shear: automatic loading/ unloading systems, stacking 800x1500 mm. systems,...Highlights · Maximum length 2600 mm. · Maximum internal bend 50 mm.Panel bender · Length of the entering part from 330 mm up · Thickness from 0,5 mm up to 2 mm. to 2860 mm. · Modular system that allows the easy · Width of entering part from 180 mm up to installation of peripherals like automatic 1500 mm. loading/unloading systems, or even the installation of a complete punching and · Minimum dimensions of the finished panel bending flexible line. 330x180 mm.Punching and Fiber-Lasercombination model e-silver
Sawing, drilling and 3D plasma cuttingProduct · Horizontal, vertical and mittre sawing machines.range · Sawing and drilling solutions. · 3 dimensions plasma cutting.Highlights · Horizontal bandsawing machines up to · Vertical bandsawing machines up to 2500 mm.Sawing 2500 mm. · Longitudinal, transversal and combined cutting.machines · Loading and unloading magazines.Highlights · Mittre cutting. · Turnkey solutions.Sawing drilling · Drilling units. · Customized loading/unloading systems.and plasma · 3 dimensions plasma cutting of profiles andcutting tubes, round or square.installations Drilling and plasma cutting line Floor type milling and boring machine, model FXR
COMPANY PROFILE 2010 35Cutting toolsProduct · HSS and Hard Metal standard cutting tools.Range · HSS and Hard Metal special drills, center drills, step drills, reamers, mills and countersinks.Highlights · Full range of diameters and lengths on · High performance families.Standard classic series (DIN 338, DIN 340,DIN 345 etc..).cutting toolsHighlights · Specially tailored tools upon customer´s · Technology innovation, know-how and support.Cutting tools request.for special · High productivity tools for the aerospace andapplications automotive industry.Highlights · Customized cutting tools under other brandOEM Cutting names.tools
COMPANY PROFILE 2010 37Service ... DEVELOP SOLUTIONS Optimized solutions for our customers´ processing tasks. DANOBATGROUP helps its customers to find the right solution!. Based on specific customer’s demands and our know-how, DANOBATGROUP´s application engineers design a perfect plan for each machine. ... EXCHANGE EXPERIENCES Application is experience, ours and yours! We perform close cooperation with our customers´ experts, during the whole project. Critical points can be identified and a perfect course of the project can be guaranteed.Maintenance Training· Tailor made service contracts. · Spare parts. · Operation. · Machining processes.· On site inspection and servicing. · Calibration for machine masters. · Maintenance. · Measuring systems.· Remote diagnose and assistance. · Rental of critical equipment.Overhaul Upgrade· Reengineering. · Retooling. · Upgrades of customised · Retooling.· Recontroling. machine software. · Upgrade of operating systems. · Machine relocation, installation· Rescraping of machine guideways. & commisioning · Upgrade of measuring systems. · Upgrade of machine hardware.
Innovation Technological innovation is a key player in the competitiveness of DANOBATGROUP. Our continuous developments are support on IDEKO, our R&D center.Prototype shopfloor of over 2.000 m² and state of the art ultraprecision, laser tecnologyand composite material laboratories. A team of more than 110 highly qualified specialistare dedicated exclusively to research and development. An important R&D center oriented to give solutions in the manufacturing processes and technology.
COMPANY PROFILE 2010 39 References RAILWAYS GENERAL ENGINEERING AUTOMOTIVE and OIL & GAS SIEMENS ALFONS DIECKMANN INDUSTRIAL VEHICLES AKER SOLUTIONS ALSTOM BECKMANN VOLMER CATERPILLAR CHANGBAO BOMBARDIER FORMA MASCHINENBAU DONGFENG GAZPROMTRUBINVEST CAF KINKELE FORD NATIONAL OIL WELL LUCHINNI REPA MASCHINENBAU IVECO TENARIS GHH-VALDUNES WAIDELICH JOHN DEERE TPCO INDIAN RAILWAYS WUXI PSA GROUP VALLOUREC VOLVO CAPITAL GOODS AEROSPACE ATA GEARS AMERICAN AIRLINES WIND POWER DIEFFENBACHER GENERAL ELECTRIC ALSTOM HEIDELBERG JAL JAPAN ENERCON HERRENKNECHT LUFTHANSA GAMESA MOVENTAS PRAT & WHITNEY GENERAL ELECTRIC SEW ROLLS ROYCE SIEMENS ZF SNECMA SUZLON VESTAS
BIMATEC SORALUCE OVERBECK GmbHZerspanungstechnologie GmbH Konrad-Adenauer Str. 27In den Fritzenstücker 13-15 D-35745 HERBORN GermanyD-65549 LIMBURG Germany Tel.: + 49 (0) 2772 801 0Tel: + 49 6431 97820 Fax: + 49 (0) 2772 801 153Fax: + 49 6431 71102 e-mail: email@example.com: firstname.lastname@example.orgNEWALL UK LTD SORALUCE ITALIA S.R.L.1 Sturrock Way, Bretton, Peterborough Via Rovigo, 89Cambs, PE3 8YF England I-35042 ESTE - PADOVA ItalyTel.: + 44 (0) 1733 265566 Tel.: + 39 0429 603 001Fax: + 44 (0) 1733 843819 Fax: + 39 0429 615 497e-mail: email@example.com e-mail: firstname.lastname@example.orgOffice Nº.7, llnd floor, Niyoshi Park Road, Room 290, Tower B, Eagle run Plaza 26,Sanghvi Nagar, Aundh, Pune 411007, India Xiaoyun road, Chaoyang District Beijing 100016 P China .R.Tel.: + 91 9819043038 + 91 9158884552 Tel.: + 0086 10 64673639-29Fax: + 91 2066094531 Fax: + 0086 10 64672119e-mail: email@example.com e-mail: firstname.lastname@example.orgArriaga kalea, 2E-20870 ELGOIBAR (Gipuzkoa) SpainTel.: + 34 943 74 80 00Fax: + 34 943 74 36 74www.danobatgroup.com