Cofely Fabricom Presentation Valveshop 11-2-2014

1,404 views

Published on

Cofely Fabricom Presentation Valveshop 11-2-2014

Published in: Business
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total views
1,404
On SlideShare
0
From Embeds
0
Number of Embeds
28
Actions
Shares
0
Downloads
19
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Cofely Fabricom Presentation Valveshop 11-2-2014

  1. 1. Cofely Fabricom Valveshop Zwijndrecht
  2. 2. Never to buy a new valve Your partner in valve overhaul 2 11 februari 2014 Title - Subtitle
  3. 3. Our Department : Specialised Services Eddy Willems Dept Manager – Specialised Services Instrumentation & Calibration Analysers Koen Van Remoorter Sect. Manager 3 11 février 2014 februari 2014 Valveshop T: +32 3 546 74 90 Eric Blommé Sect. Manager Valveshop Carl Stevens Sect. Manager
  4. 4. Our Section : Valveshop 4 11 février 2014 februari 2014 Valveshop T: +32 3 546 74 90
  5. 5. Our On-site Valve Technicians 5 11 février 2014 februari 2014 Valveshop T: +32 3 546 74 90
  6. 6. How We Work  Red zone  Blue zone  6 Safety valves and Breather valves Regulator valves or Control valves (regulation of pressure, temperature or flow) Green Zone 11 février 2014 Valveshop T: +32 3 546 74 90 Hand valves or Blockvalves
  7. 7. RED ZONE Safeties and Breathers  Disassembly and assembly line  Grinding  Testing and adjusting settings According to API 527 standard 7 11 février 2014 Valveshop T: +32 3 546 74 90
  8. 8. BLUE ZONE Control Valves  Disassembly Control Valves  Overhaul positioners  Body- and leak test (+HP test) According to FCI 70-2 standard 8 11 février 2014 Valveshop T: +32 3 546 74 90
  9. 9. GREEN ZONE Block valves  Overhaul blockvalves  Ginding  Testing according API 598 standard  Testunit – Air 6 bar and water 700 bar 9 11 février 2014 Valveshop T: +32 3 546 74 90
  10. 10. Extra’s – Cleaning, Mechanical Workshop and Transport 10 11 février 2014 Valveshop T: +32 3 546 74 90
  11. 11. New 11 11 février 2014 Valveshop T: +32 3 546 74 90
  12. 12. Testreport and Certificate Vinçotte A testreport will be deliverd with Every overhaul. 12 11 février 2014 Valveshop T: +32 3 546 74 90
  13. 13. Workshop Report We complete our Workshop report with our DIGITAL PEN 13 11 février 2014 Valveshop T: +32 3 546 74 90
  14. 14. Mobile Services for Safety valves Mobile Test Unit SV’s 14 11 février 2014 Valveshop T: +32 3 546 74 90 Preventest (in-line testing of SV’s)
  15. 15. What we can do for you?  Valve overhaul of  control valves according to FCI 70-2  block valves according to API 598  safety valves according to API 527  Or testing according client standards  On-site work  Dismounting and mounting of valves  Testing of valves (even in line – Preventest)  Grinding on-site (EFCO machines)  Control and mouting of positioners  Changing glandpakking  …  Work preparation  15 11 février 2014 E.g. SD preparation Valveshop T: +32 3 546 74 90
  16. 16. Traceability or how we see to it, nothing gets lost        Reception of valves Identification and physical control Planning in our planning tool Workshop-report Punch Mark of all parts Sandblast (valve per valve) Turning and Milling (using coloured labels)     Mounting of the valve, control of workshop-report and punch marks Testreport and certificate (Vinçotte, TüvSüd, Lloyds,…) Preparing for transport Transportation including the correct documents 16 11 février 2014 Valveshop T: +32 3 546 74 90
  17. 17. Safety training  VCA and Vol-VCA  Flange Mechanic  Forklift  Rigger  ….  Constant training – Risc-analysis and TOOLBOX-meeting  Spec. training on demand of customer  Working with compressed air (Breathing)  …. 17 11 février 2014 Valveshop T: +32 3 546 74 90
  18. 18. Product Training                18 Emerson Fisher – Partnership General valve training (CofelyFabricom competence center) Tyco Leser Dresser El-O-Matic Samson Siemens Valtek Neles Metso – Jamesbury FMC Rotork Auma Permanent on the job training … 11 février 2014 Valveshop T: +32 3 546 74 90
  19. 19. Our Quality - QA/QC Planning and Follow Up 19 11 février 2014 Valveshop T: +32 3 546 74 90
  20. 20. QA/QC  AUDITS :          20 Lloyds (Stoomwezen) certificate – T0 103 10 CFR 50 audit – Nuclear ISO 9001 VCA-P Customer audits Partnership Emerson-Fisher Authorised Repair Center Welding engineer Own PMI testing gear (in the near future) …. 11 février 2014 Valveshop T: +32 3 546 74 90
  21. 21. KPI’s (Key Performance Indicators) • Complaints • MTBF • MTTR • Client Specific KPI’s 21 11 février 2014 Valveshop T: +32 3 546 74 90
  22. 22. VCA-P en Lloyds Certificates 22 11 février 2014 Valveshop T: +32 3 546 74 90
  23. 23. How we stay in the front line New ICT system with new reporting and planning tools  Eg. Use of optical pen  Automatic reporting  Easier planning  History build up Welding support and engineering (own welding engineer) ISO 14001 RCM (Reliabity centered maintenance) 23 11 février 2014 Valveshop T: +32 3 546 74 90
  24. 24. Where do we work ? Major Clients       Refineries Chemicals and petrochemical Powerplants Incinerators and Co-gen plants Food, beverages and pharma ….  Geografical location – Major workshop Zwijndrecht  Clients location – Belgium and some parts of the Netherlands 24 11 février 2014 Valveshop T: +32 3 546 74 90
  25. 25. Specs Valveshop  70 technicians  In 2013 + 7000 valves (+1000 in October 2012)     Modular client approach and Problem solver Strong organization within the GDFSUEZ group Technical know how and experience over 25 years (since 1988) Capacity – large quantities during shut-downs eg.  Borealis Kallo  Dow Terneuzen  Total Raff. Antwerp + 400 valves + 600 valves (part in Zwijndrecht, part at OEM) + 500 valves (spring and autumn TA)  Known for quality  Strong partnerships (clients and suppliers) 25 11 février 2014 Valveshop T: +32 3 546 74 90
  26. 26. Contacts    Carl Stevens : Section Manager +32 (0)3 546.74.90 Carl.stevens@cofelyfabricom-gdfsuez.com    Wim Morel : Sales Engineer +32 (0)499.56.43.40 Wim.morel@cofelyfabricom-gdfsuez.com    Serge De Staelen : administration and purchase +32 (0)3 546.74.92 Serge.destaelen@cofelyfabricom-gdfsuez.com    Patrick Mees : administration and planning +32 (0)3 546.74.70 Patrick.mees@cofelyfabricom-gdfsuez.com    Jan De Bot : Financial administrator +32 (0)3 546.74.93 Jan.debot@cofelyfabricom-gdfsuez.com   Dany Mannaert : Projectleider +32 471 41 52 47  Dany.mannaert@cofelyfabricom-gdfsuez.com   Jessica Geets Jessica.geets@cofelyfabricom-gdfsuez.com   Lieve Raemen : on-site planning +32 3 546 74 90  Lieve.raemen@cofelyfabricom-gdfsuez.com  General Fax Valveshop :  24u service : 26 11 février 2014 Valveshop T: +32 3 546 74 90  +32(0)3 546.74.94  +32 475 75 86 05
  27. 27. Clients Reference List                      27 Total Raffinaderij Antwerpen - TPA – FAO Esso Raffinaderij Antwerpen Shell Chemicals Moerdijk and Refinery in Pernis IBR (Petroplus – BRC) Electrabel Dow – Terneuzen, Tessenderlo Monument Chemicals Doel EON Monsanto Ineos (Oxides, Phenol, Vinyls,….) Borealis (Kallo, Zwijndrecht and Beringen) ExxonMobil Zwijndrecht en Meerhout Shin Etsu Pernis Energy from waste like SVEX, Indaver, Isvag, IVOO, Bionerga,IVAGO…. Oleon Lubrizol (Oevel and Kallo) Lanxess AGT (Antwerp Gas Terminal) CECA - Seppic Procter & Gamble (Pringles chips) … 11 février 2014 Title - Subtitle                   Spanolux (Vielsalm) Pfizer (+ Capsugel) Nippon Shokubai Momentive (Hexion) Palm breweries - Alken Maes – Coca Cola - Sunco Refresco Citrique Belge EOC Fluxys PIDPA Air Liquide (Belgium and The Netherlands) SPA (Special Polymers Antwerp) EDF Luminus Aquafin Metallo Chimique Umicore ArcelorMittal Tessenderlo Chemie Ham …

×