Do You Know CMA/Flodyne/Hydradyne?

www.cmafh.com Do you knowCMA/Flodyne/Hydradyne? Engineering Fabrication & Sub Assembly Field Service & Repair On Site Programming Start-up Services Full Line Distribution

Hello,When people visit our facility or work with our sales people, the most common thing we hear is that “I didn’t knowyou...sold that or did this.” We have two goals in presenting this collection.1. Compile a pictorial sample of our capabilities.2. Get you to say “I didn’t know CMA/Flodyne/Hydradyne did that.”We have been in business for more than 30 years and many of you knowCMA/Flodyne/Hydradyne as a fluid power company, but we are much more. Motion & Logic Controls Hydraulics, Pneumatics & Electrical Machine Safety Field Service and Repair Engineered Systems Warehouse & DistributionGive us a chance to serve you, and thanks for your continued support.Regards, Harry Aghjian Rob Shepherd Harry Aghjian Rob Shepherd Wisconsin Sales Manager Illinois Sales Manager CMA/Flodyne/Hydradyne CMA/Flodyne/Hydradyne 3265 Gateway Road, STE 300 1000 Muirfield Drive Brookfield, WI 53045 Hanover Park, IL 60133

Company Overview What we do:  Full Service Distributor Representing Industry’s Leading Suppliers of Pneumatics, Hydraulics and Motion/Logic Controls  Complete In-House Design & Fabrication Services  Field Service & Repair, Start-Up Services  Industrial & Product Training  We Serve Machine Builders & Industrial End Users Located Primarily in Illinois, Indiana, Iowa & Wisconsin Who we are: Brookfield, WI Office  A Locally Owned Company Since 1974 and Distribution Center  A Growing Company Investing in New Technology to Deliver Leading Edge, Competitive Customer Services  CMAFH Corporate Culture Positively Impacts our Communities with Planned Donations of Time, Money & Product to United Way, Food Banks, Area Schools, more.  Over 100 Employees who Care about Your SuccessHanover Park, IL Office and Distribution Center

Value-Added Capabilities Engineering Fabrication & Field Service & Hydraulics Custom Power Unit Design Subassembly Repair AutoCAD documentation packages Motor Starter control integration Fabrication & Hydraulics Power Units Hydraulics System Troubleshooting Turnkey Fluid Power Systems Pneumatics Subassembly Manifold Assemblies Hydraulic System Rebuilds Installation Startup Design Custom Pick & Place Assemblies Controls Wiring and Testing Preventative Maintenance Hydraulic, Pneumatic, Electrical Automation Systems & Subsystems We Repair Hydraulic Components From Most Applications Pneumatics AutoCAD documentation packages Manufacturers Pneumatic Panels Power Units Controls Manifold Assemblies Manifold Assemblies Pneumatics PLC/PC Control Pick & Place Units Hydraulic System Rebuilds System Troubleshooting Vision Systems Subsystems Installation Pneumatic Panels Turnkey Motion Control Systems Pump and Cylinder Repair Controls Manifold Assemblies PLC/Motion Programming Pick & Place Units Electrical Panels Controls Complete Electrical Documentation Subsystems Cable Assemblies Program Modification Complete Linear Motion Solutions Cartesian Robot Assembly Electrical Panels Startup Custom PCB Design Cable Assemblies Electrical Subsystems Troubleshooting UL 508 Control Panels Cartesian Robot Assembly Motor Starter Panels Installation Motor Starter PanelsAluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding Aluminum Framing & Machine Guarding Frame Assembly Machine Base and Guarding Design Frame Assembly Frame installation Frame KittingElectro-mechanical Machine Safety Integration Frame Kitting Safety Assessment 3D Autocad Electrical Safety Components Mounting & Wiring Safety Installation and Troubleshooting Clean Rooms Barrier Guard Design

Partners

Hydraulic Power Unit Assembly

Electrical Panel Shop (UL 508 Certified)

Bill of Materials Assembly

Pneumatic Assembly

Aluminum Framing Assembly Everything to Build Anything

Repair Shop

Field Service & Repair Hydraulic, Pneumatic and Electrical Repair Retrofit and Remanufacture Program Emergency After-Hours Service Line: 888-356-3963 Field Service  Component Repair  System Troubleshooting  Installation & Start-up  Preventative Maintenance  Fluid Service  Machine Guarding & Light Curtain Integration In House Repair  Authorized repair facility for Bosch Rexroth and Tokyo Keiki  We repair most manufacturers brands of valves, pumps, and cylinders.  We use only original new factory service parts and components  All repaired or replacement components will receive up to a one year warranty based on workmanship or material failure Before After Before After

Distribution 175+ boxes shipped daily Same day shipments through 6:00 p.m. 52,000 square ft warehouse & manufacturing space Local inventory in excess of $5,000,000 We are the region’s largest stocking distributor for Bosch Rexroth, Sun Hydraulics, Hydac, Rittal, Colder, more. Will-call counter for in person service & immediate pick-up Bar code technology for accurate inventory, rapid response

Customer Service & Engineering  20 Customer Service Representatives Available to Take your Calls  17 System Engineers, Field Engineers, Programmers & CAD Designers who Specialize in Integrating Fluid Power, Motion Control & Assembly Components into a Single-Source, Cost-Effective Solution

Support Documentation — Hydraulic

Support Documentation — Electrical

Support Documentation — Pneumatic

Support Documentation — Structural Framing SolidWorks AutoCAD

System Manuals Interactive CDs include:  Drawings/Schematics in DWG & PDF  Bill of Materials  Datasheets for each Component  Start-Up Instructions

Demo Room

Industrial Training & Seminars  Industrial Hydraulic Training  Custom & Product Training  Machine Safety Training  Seminars & Events  Drive for Technology Technical Symposium & Trade Show  Wi-Fi Internet Access & Satellite  Email training@cmafh.com

HydraulicSystems

Integrated Turnkey Hydraulic System  Custom Power Unit to Meet Customer Specifications  Reduced Noise Levels  Increased Tonnage  Stock Inventory Parts Used  Components & Wires Tagged/Identified Including Terminal Panel  Installation and Start-Up at Customer Facility  Pump Runs 4 Bonding Presses for Automotive Clutches  3 Custom Manifolds for Speed and Tonnage Controls, One Remotely Mounted  5 Gallon Accumulator & Safety Block to Increase Cycle Rate, Protect System  Heavy Duty Reservoir and Isolation Mounts to Maintain Low Noise Level  Off-Line Filtration and Cooling Loop  Digital Read-Outs of Pressures and Temperature for Customer MonitoringAnother Custom Solution by

Central Hydraulic System  1200 Gallon Reservoir for Central Hydraulic System  420 HP 315 GPM 3000 PSI Pump/ Motor System  Central System Designed To Cycle Pumps On/Off AutomaticallyAnother Custom Solution by

Mobile Filter Cart with Pump  33 GPM to 200 psi  16’ Hoses to Reach System Locations  Pump Motor Starter Control  Large Dirt Holding Capacity Filter using Off-The-Shelf Filter Elements  Electrical Indicator Shows when to Replace Filter Element  Bypass Relief for Safety  Custom Cart with Wheels & Drip Pan  Holds Hoses, Wands & Electrical Disconnect BoxAnother Custom Solution by

L-Shaped Hydraulic Power Unit  50 HP Motor  Variable Volume Pressure Compensated Piston Pump  L-Shaped Reservoir  Air over Oil Heat ExchangerAnother Custom Solution by

Power Unit with Custom Manifold  100 Gallon Reservoir  50 HP Motor  Custom Multi-Station Manifold  Pressure and Return Filtration  Water over Oil Heat Exchanger with Water Modulating ValveAnother Custom Solution by

Vacuum Stuffing/Filling Machine  Unique Space Saving Design Transforms Stainless Steel Frame into Hydraulic Reservoir  Improved, Consistent Finished Products at High Flow Rate  Bosch Rexroth Closed Loop Hydrostatic Pump  Hydac Air/Oil Heat ExchangerAnother Custom Solution by

3600 Ton Expander  Operates 48” Bore Hydraulic Cylinder to expand and size to +/- .001” Large Steel Rings to be used for Bearing Races  215 GPM, Max Pressure 5000 PSI  Fixed & Variable Volume Hydraulic Pumps  Black Oxide Coating on Manifold for both Appearance & Reduced Painting Time  Incorporates Hydraulic Logic Cartridge Technology & Standard NFPA Directional Valve Technology to Accommodate Large Flow Rates & Close Tolerance PositioningAnother Custom Solution by

Forging Press Manipulator Control  Upgrade/Rebuild of 1960’s Era Forging Manipulator  Designed Two Custom Ductile Iron Manifolds for Fewer Leak Points  125 HP Electric Motor with Horsepower Limiting Remote Control Operated Piston Pumps  Offline Filter/Cooling Loop Design  Onboard Electronic Proportional Valves for Precise Control from Remote Operator Station  Repaired/Rebuilt some Components for Significant Cost SavingsAnother Custom Solution by

Hydraulic Power Unit With Low Profile Reservoir  Variable Volume Pressure Compensated Piston Pump  Single Station D08 Manifold  Rear Mount Case Drain Cooler  Dual Return Line Filter  Low Profile Reservoir Another Custom Solution by

Multi HP Controlled Hydraulic System  Vertical Mounted Motor/Pump Assemblies  Off Line Cooling & Filtration  Electronic Pressure & Flow Control on 12 GPM Pumps  Mechanical Constant Power Control on 38 GPM Pumps  500 Gallon ReservoirAnother Custom Solution by

Accumulator Stand  Stand With Seven 15 Gallon Bladder Accumulators  System Designed for Emergency Municipal Water Treatment CenterAnother Custom Solution by

Proportional Hydraulic System  50 Gallon JIC Reservoir  D07 Proportional Valves  Sandwich Pilot Operated Checks  Pressure Reducing Valves & Gauges  Mounted on High Flow D07 ManifoldAnother Custom Solution by

Four-Axis Hydraulic System  Variable Volume Pressure Compensated Piston Pump  4 Station Valve Manifold  5 Pressure Switches with Integral Visual Gauges  Pressure Filter  In-tank Return Line Filter  Rear Mount Heat ExchangerAnother Custom Solution by

Steel Mill Furnace Ladle Control  Custom Ductile Iron Manifold  Includes  Tap Hole: Open/Close & Lock Control  Ladle: Lift & Swing Control  Roof: Proportional Swing & Lift Control  Each Station Includes Manually Operated Isolation Bodies under each Valve for SafetyAnother Custom Solution by

Complex Custom Power Unit  80 Gallon Reservoir  30 HP Electric Motor  Multiple Pump System  2 Piston Pumps  2 Gear Pumps  Hydraulically Driven “Air Over Oil” Heat Exchanger  Duplex Return FilterAnother Custom Solution by

Auto Gauging Control for Mill Applications  Custom Ductile Iron Manifold  Controls Thickness of Material during Mill Production  Utilizes Servo Technology to Maintain Precise Material ThicknessAnother Custom Solution by

Dual Drive Power Unit  100 Gallon Reservoir with Drip Stand  Dual Pump Motor Assemblies  Pressure & Return Line FiltrationAnother Custom Solution by

Transformer Vessel Leak Tester  Layback Machine for Testing Welds on Electrical Transformers  Proportionally Controlled Hydraulics & Pneumatics  HMI Touch Screen for Customer Control & Changing Parameters  Incorporates Linear and Pressure Transducers for Feedback to ControllerAnother Custom Solution by

Hydraulic Trainer Operating Specifications of Trainer  Operating Pressure - 1250 PSI Continuous, up to 3000 PSI at Reduced Flow  Flow – up to 8 GPM  Drive Power - 3HP  Electrical Supply - 230/460VAC 20/10 Amps Components Include  Direct & Pilot Operated Relief Valves  Panel Mounted Pressure Gauges and Shut-off Valves  Manually & Electrically Operated Directional Control Valves  Flow Control Valves, Check Valves & Flow Meters  Gear Motor  15 Hose Assemblies for Component Connections  Hydraulic Cylinder for Load Simulation  Hydraulic Cylinder for Regeneration SimulationAnother Custom Solution by

StructuralAluminum Framing

Automotive Assembly Line Flow Rack  Standard Bin or Custom Carriage  Adjustable Angles & Height  Holds up to 300 lb per foot  Custom Length & WidthAnother Custom Solution by

Structural Aluminum Alignment Fixture  Alignment Fixture for Helix Spectrometer  Adjustable Frame  Manual Slide Rails  Adjusts Left or Right  90 x 90mm Aluminum  Designed to Handle Heavy LoadsAnother Custom Solution by

Multiple Workstations  37 Custom Workstations  Internal Pneumatic Header Design  On-site Assembly & Testing  Flexibility and Safety  Butcher Block WorktopsAnother Custom Solution by

Custom Workstation  Bin Rack Panel  Heavy Duty Rollers for Pallets  Multiple Test Stations  Multiple Pallet Positioning Areas  Overhead Brackets for Test Equipment, Lighting & ToolsAnother Custom Solution by

2 Position Rotary Dial Workstation  Light Weight Station  Sturdy Assembly  Flexibility of Mounted Positions for Hardware  Easy Access for MaintenanceAnother Custom Solution by

Structural Aluminum Control Station  Machine Interface Control Panels  Control Manufacturing Line  Keyboard Drawer  PLC/PC & Drives  Ergonomic Design  Latching Cabinet DoorsAnother Custom Solution by

Custom Truck Box  Roll-up door or sliding doors  Diamond Plate Panels  Withstands Road VibrationAnother Custom Solution by

Packaging Guard  All Smooth Profiles  Rounded Corners  Safety “No Pinch” HandlesAnother Custom Solution by

Secure Gauges Display Case  Fully Extendable Drawers  Clear view  Mobile Cart  Non Slamming Shelf SlidesAnother Custom Solution by

Multiple Conveyor Flow Rack  Guided Rollers  Attached Work Surface  Mount for Assembly DescriptionsAnother Custom Solution by

Three Sided Guard  Custom Angles  Lift off Hinges for Easy Access  Clean-Look ProfilesAnother Custom Solution by

Portable Displays & Trade Show Booths Structural Aluminum Framing Lightweight, Durable & Easy to Install Design, Cut & Assembled to meet Customer RequirementsAnother Custom Solution by

Flow Rack  Lean Technology  Easy Access  Overhangs Workstation  Visual System for Part ReplenishmentAnother Custom Solution by

Custom Guard  1” Black PVC Coated Mesh  Detent/Handle  OSHA Approved  Adjustable Conveyor HeightAnother Custom Solution by

Packaging Guarding  Full Access Guarding  Canopy Doors  Degree ProfilesAnother Custom Solution by

Lean Manufacturing Work Cell  Custom Size & Design  Ergonomic  Integrated Component Flow Racks  Adaptable for Multiple Products  Custom Lift Gate for Access to Test Fixture  Built-in Pallet Transfer SystemAnother Custom Solution by

Lean Workflow Storage System Mobile Carts with Extendable Shelves Lock-in, Lock-out Sliding Shelves Weighted Steel Plates for CounterbalanceAnother Custom Solution by

Custom Laboratory Enclosure  Self Standing Door  Temperature Control  Noise Control  Humidity ControlAnother Custom Solution by

Clean Room Enclosure  Class 10,000 Clean Room Assembly  Mounted to Injection Mold Machine  Ceiling Mounted HEPA Filters  Sliding Doors for Conveyor Pass Through & Part Eject from Molding MachineAnother Custom Solution by

Integrated Systems

Stamping Robot for Medical Application  Fully Integrated Turnkey System  3-Axis Cartesian Robot (2 Servo, 1 Pneumatic)  Bosch Aluminum Table & Guard  Light Curtain Protected  Smart Relay/HMI for Setup & Diagnostics  Download Points from Excel to RobotAnother Custom Solution by

Hydraulic Test Stands  Integrated System  Utilizing Structural Aluminum Framing  Electrical Industrial Control Products  Pressure & Temperature Feedback Transducers  Flow Feedback via Positive Displacement Flow Meters  Project Included Install, Set-up & 1st RunAnother Custom Solution by

Clamping Circuit  Integrated System  Electrical  Hydraulic  Pneumatics  Air over Oil Pressure BoosterAnother Custom Solution by

Air System Module  Integrated Pneumatic & Electrical System  Compact Size  4 Station Manifold  3 Station Valve Manifold  3 Regulator Pressure Controls  Interface Terminal Box  Pre-drilled Mounting Plate  Assembled & TestedAnother Custom Solution by

Custom Control Panel for Mobile Truck  Mobile Railway Track Welding Truck  AB PLC  Phoenix Contact Power Supplies  Eaton XT Contactors  Moeller FAZ Circuit Breakers  Rexroth Amplifier Card VT-VRRA1  Eaton 30.5mm PushbuttonsAnother Custom Solution by

Integrated Workcell  3 Meter X & X’ Axis  1 Meter Y Axis  Vario Flow Conveyor  4 Stop Stations  Completely IntegratedAnother Custom Solution by

3 Axis Servo Control—Spring Machine  3 Enclosure Solution  3 Servos/Drives  1 Air Conditioning Unit  1 Multi-Axis Motion Control  Pre-made Cables  Program & InstallAnother Custom Solution by

2 Axis Corrugated De-Stacker  4 Vertical Z Axis Cylinders  X Axis Rodless Cylinder  Integrated Vacuum Cups  Valve Control Unit  Delivered Fully AssembledAnother Custom Solution by

VisionPak Machine  7 Axis Electrical Cabinet Integrated in Machine Guarding  32 Axis Bosch Rexroth PAC with all Motion Programmed in Ladder Logic, with Integrated Profibus Master for Remote I/O  PAC includes Ethernet Interface for I/P Slave Communication and HMI OPC Communication.  PAC is Open Architecture and Accepts Phoenix Inline I/O—i.e. 6 Zone Temperature controller on this PAC  Profibus Slave Bosch HF03LG Pneumatic Manifolds  Bosch Pneumatic Proportional Regulator (ED05) for Web Tension Control and Registration  Single Power/Control Cable leaving Cabi- net for Daisy Chained Servos—Integrated Drive/Motors (Qty 6 Indradrive Mi’s)Another Custom Solution by

Pneumatic and Electrical Control Panel  Integrated System Provides Proportional Air Pressure to Three Independent Cylinders to Maintain a Constant Force on Load Cells during Testing  Electrical  Phoenix Contact Power Supply  Phoenix Contact Terminals  Eaton PLC  Moeller Breakers  Moeller Disconnect Switch  Moeller Pushbuttons  Beijer Color Touchscreen  Pneumatic  Proportion Air QB2 Valves  Proportion Air Transducers  Clippard Spring-Return Valves  Bosch Rexroth Quick-Disconnect Fittings  Bosch Rexroth CylindersAnother Custom Solution by 

Electrical Disconnect  Integrated System  Electrical  Hydraulic  Pneumatic  Motor Starter Controlling Pump/Motor and Accumulator  Disconnect for Plastic Mold Injection Screen ChangerAnother Custom Solution by

Control Panel  Integrated System  Electrical  Hydraulic  Pneumatic  3 Station Manifold  3 Pressure Switches Wired to Junction Box  Easy Integration to MachineAnother Custom Solution by

Conveyor Control Panel  Integration of  Relay Control  PLC  MFD  Complete System Built to Customer Specifications  Design  Program  Build  CommissionAnother Custom Solution by

Industrial Control Panel  Integration of  Servo Motor  PLC  Graphic Keypad Screen  Fuseless Technology  Turnkey System  Design  Build  Program  CommissionAnother Custom Solution by

125 HP Power Unit  Modular PLC  15” Touchscreen  Fuseless Motor & Controls Protection  Fully Integrated Unit Removing the Need for Field Wiring  Network Printing Capability  Programmed, Wired, Plumbed to Customer SpecificationsAnother Custom Solution by

Industrial Control Panel  Fuseless Technology  Safety Relay Integration  Stepper Drive Integration  Graphical Touch Screen IntegrationAnother Custom Solution by

ElectricalSystems

Custom Enclosure: DC Breaker Cabinets  28 Identical Rittal Cabinets with Custom Bus Bar Assemblies  First assembled as a Solid Model for Customer Approval & Proof of Concept  Used Standard Frame Components for Rapid Design, Assembly, DeliveryAnother Custom Solution by

20 Door Control Cabinet Rittal TS8 Modular Enclosure Assembled & Delivered in Five Days 8 Double Door Enclosures (2000 x 1200 x 600) 3 Single Door Enclosures (2000 x 800 x 600) 1 Flange Mount Disconnect Door (2000 x 800 x 600)Another Custom Solution by

Pump Control Panels  Fuseless Design  Interchangeable, Adjustable Overloads  Finger Safe  UL ApprovedAnother Custom Solution by

Modular Emergency Stops for Machine Safety  Custom Mounting Bracket  M12 Connector Pre-wired  Indicator LED  Redundant Contacts Another Custom Solution by

Industrial Control Panel  Fuseless Technology  Turnkey System  Design  Programming  Build  DebugAnother Custom Solution by

Industrial Control Panels  Fuseless Motor Control  Turnkey System  Design  Build  CommissionAnother Custom Solution by

Custom Operator Pushbutton Station  HMI Touch Screens  Industrial PCs  Operator Consoles  Pendant StationsAnother Custom Solution by

Motor Control  6 Axis Control  Motor Protectors Installed  Power Supply & Circuit Breakers Wired  Field Cutouts & Wiring CompleteAnother Custom Solution by

High Frequency 2 Axis Servo Feeder Control  Modular Design  5.7” Touchscreen  Servo Control with Encoder Feedback  RS485 CommunicationsAnother Custom Solution by

Sensorless Vector Drives  Conveyor Control Panel  Applications where More Precision is Necessary  Eaton Adjustable Frequency Drives MVX9000  Eaton EZ800 Programmable Relays  Eaton XTPR Motor Protection  Phoenix Contact 1PDT RelaysAnother Custom Solution by

Pneumatic Systems

Dual Pneumatic Ejector System  Fast Response  High Flow  Clean Appearance  Inventory Cost Reduction  Purchasing Cost Reduction  One Part Number for 36 Individual PartsAnother Custom Solution by

Custom Acrylic Logic Circuit  12 Station Manifold Assembly  Small Footprint  Single Output Port  3 Selectable Inputs: 22 PSI, 80 PSI, 28” Hg VacuumAnother Custom Solution by

Custom Pneumatic Manifold Assembly  Complete Assembly Reduces Labor for the Customer  More Reliable Product for Application  Space Saving Package  Adaptor Plate for Field RetrofitsAnother Custom Solution by

Custom Valve Manifold Assembly  Compact Design  Side Pressure Exhaust Ports  Integrated Push To Connect Fittings  (2) 3 Way Solenoid Valves  (2) 4 Way Solenoid Valves  Custom MountingAnother Custom Solution by

Monitor & Control Panel  Engine Paint Line Leak Detection  Monitors Proportional Pressure & Flow  Control Pressure 2 PSI  Monitor Pressure: 5 SCFM  Fault: >2.5 PSI and/or 7 SCFM  Result: 55 SCFM at 80 PSIAnother Custom Solution by

Proportional Regulator  Wash-down Application  Intrinsically Safe  Stainless Steel Enclosure  Stainless Steel TubingAnother Custom Solution by

Automated Diaphragm Pump Counter  Preset Counter  E-Stop Button  Explosion Proof  Suitable for Hazardous ApplicationsAnother Custom Solution by

Pneumatic Door Opener Closer  Obstruction Sensing/ Automatic Open  Controls Actuation of Rod-less Cylinder For Long Travel  Operator Controls From Both Sides Of Door  Provides Installation Flexibility  Chain Pull Or Push-Button ActuationAnother Custom Solution by

These capabilities brought to you by the CMA/Flodyne/Hydradyne Systems Group. Manager: John Hugunin Thank you for viewing our capabilities!If you have any questions, please email us at sales@cmafh.com or telephone: Brookfield, WI: (262) 781-1815 Hanover Park, IL: (630) 563-3600 www.cmafh.com

Do You Know CMA/Flodyne/Hydradyne?

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Do You Know CMA/Flodyne/Hydradyne? Presentation Transcript