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FAST TRACK   PROGRAM
    aluminum structural framing & safeguarding components
www.cmafh.com

FAST TRACK             PROGRAM
                       SAFET Y BOX
 A complete safety monitoring system with easy installation.
 Add it to your machine today.
 • G9SP Safety Control
 • G7SA Safety Relays
 • Dual Channel Safety Circuits
 • Individual Monitoring and Diagnostics for Estop and Guard Circuits or Light Curtains
 • Compatible with light curtains, safety mats, scanners, non-contact switches
 • Optional Omron-STI Operator Interface, Replaces Indicator Lights
 • Can be customized to your requirements




 The Omron-STI
 G9SP provides the
 safety monitoring
 control.

 The G9SP supports
 all Omron-STI
 safety devices, and
 the safety devices
 from most other                                                                      Optional Operator Interface
 manufacturers.                                                                        Replaces Indicator Lights

                                                                                Standard Indicator Lights and Reset

                                 The Safety Box can support
                                 light curtains, safety mats,
                                 safety scanners and more...




                                                                             The Safety Box provides clear indication
                                                                             of safety zone faults, Estop and Guard
  Terminals labeled for                                                      circuit. The Reset button provides a single
  easy field wiring                                                           point of recovery from a safety fault.


  Pricing:
                                                                                   Safety Devices Sold Separately
  CMAFH-SB2 with OperatorInterface $2090.00
www.cmafh.com

                                                                   FAST TRACK          PROGRAM
EcoShapeTubular Framing System
• 14 components, an unlimited number of designs
• Single, standard connector for every application
• Strikingly simple to use: design, cut, assemble and handle
• 30% less deflection as compared to steel version
• Configurator online at cmafh.com
               Part Number          Description                                               Unit Price
              3 842 541 212         D28L Round Tube D=28mm L=5600mm (Dia. 1)                  $24.78
              3 842 541 211         D28L Round Tube - Bundle of 50                            $1239.16
              3 842 541 214         D28L, N10 Round Tube D=28mm L=5600mm (Dia. 2)             $37.87
              3 842 541 213         D28L, N10 Round Tube - Bundle of 20                       $757.33
               3 842 541 196        Slide Rail, Grey L=2000 mm (Dia. 3)                       $4.12
               3 842 541 195        End Cap Cover D28L, Black ESD (Dia. 4)                    $0.92

               3 842 541 185        Threaded Sleeve D28L (Dia. 5)                             $3.20


               3 842 541 173        90 Degree Connector (Dia. 6)                              $2.06


               3 842 541 183        Parallel Connector (Dia. 7)                               $3.20

               3 842 541 175        45 Degree Connector (Dia. 8)                              $3.20


               3 842 541 181        Cross Connector (Dia. 9)                                  $3.20


               3 842 541 178        0-90 Degree Connector (Dia. 10)                           $5.49

               3 842 541 187        Adapter N10, 45 (Dia. 11)                                 $5.49
               3 842 541 190        Adapter N10, 30 (Dia. 12)                                 $4.35

               3 842 541 296        Xlean Holder Adapter (Dia. 12)                            $3.20


               3 842 541 193        Tube Clip D28L, N10                                       $3.20

Part Number        Description              Unit Price
  3 842 555 000     EcoShape Starter Kit $3150
                                           Product Name           Qty Included   Product Name      Qty Included
                                           MTpro Software         1 CD           N10;30 adapter    20 pcs
                                           90° connector          200 pcs        Profile tube       20 x 5600 mm
                                           45° connector          20 pcs         Profile tube       50 x 5600 mm
                                           0-90° connector        20 pcs         Cap               60 pcs
                                           Cross connector        20 pcs         Threaded sleeve   60 pcs
                                           Parallel connector     20 pcs         Leveling foot     20 pcs
                                           N10;45 adapter         20 pcs
www.cmafh.com

FAST TRACK               PROGRAM
 EcoSafe Guarding System

 • Pre-assembled panels, posts and kits ship from stock
 • Easy to install, modify and reconfigure
 • Low installation costs or do-it-yourself
 • Works for all types of configurations
 • Custom panel options available
 • Installation time reduced by 50%
 • Doors, handles, locks and accessories
 • Safety interlocks available
 • OSHA approved hook and hang panels
 • Custom panel options available
 • Configurator online at cmafh.com

  EcoSafe Pricing — Panels
                                                                                                               1/4” Clear
  (W x H)      Insert Type    1” Black Wire Mesh       1” Yellow Wire Mesh         1/2” Black Wire Mesh
                                                                                                               Polycarbonate
 48.5” x 78”     Panel        $170.83        S608910   $211.46         S609310     $214.58          S608210 $335.42              S609710

 36.5” x 78”     Panel        $164.58        S609010   $205.21         S609410     $208.33          S608310 $329.17              S609810
 24.5” x 78”     Panel        $142.71        S609110   $163.54         S609510     $164.58          S608410 $226.04              S609910
 12.5” x 78”     Panel        $135.42        S609210   $156.25         S609610     $157.29          S608510 $218.75              S610010


  EcoSafe Pricing — Door Assembly, Post Kits, Accessories
                                                                                                               1/4” Clear
         Insert Type          1” Black Wire Mesh        1” Yellow Wire Mesh          1/2” Black Wire Mesh
                                                                                                               Polycarbonate
 36” Door Assembly *          $229.17        S610110    $268.75         S610210      $272.92        S608610 $393.75
 Post - 84” Kit **            $59.38         S610410
 Post - 56” Kit **            $50.00         S610510
 Interlock Switches           $113.54        S608110
 *Door Assemblies swing type, include hinges, locking handle     **Post Kits include base, post, concrete anchor screws



                                                                                         •     1” slot depth for panel insert.


     It’s as easy as             1           2      3                                    •     Greater “push out” force than any
                                                                                               competetive guarding system.

 Step 1:         Align Feet
                 • snap chalk line
                 • position feet using
                     self-aligning grooves

 Step 2:        Insert Posts into Feet
 Step 3:        Hang Panels
www.cmafh.com

                                                                      FAST TRACK          PROGRAM
Aluminum Structural Framing Components

• Our most popular components in stock for immediate delivery
• Variety of profiles to cover most applications
• Profile rail sold in full length, uncut sticks in single or bundle
 quantities
• All have T-slots on each side making it easy to bolt together
• We supply pre-machined kitted parts ready for assembly
• We provide completely assembled structures
• Online models and CAD librarysolid
• Free AutoCAD based design package - FMSsoft
• Configurator online at cmafh.com
                   PART NUMBER                 DESCRIPTION                                             UNIT PRICE
                  3 842 517 179               20 x 20 20-Stick Bundle                                  $433.69
                  3 842 517 173               20 x 20 Single 3000 mm (9.84 ft.) Stick                  $21.68
                  3 842 992 888/305           20 x 20 Cut to Length of 305 mm (1 ft.)                  $2.20*
                  3 842 501 574               30 x 30 20-Stick Bundle                                  $1025.44
                  3 842 502 538               30 x 30 Single 6000 mm (19.68 ft.) Stick                 $51.27
                  3 842 990 720/305           30 x 30 Cut to Length of 305 mm (1 ft.)                  $2.61*
                  3 842 517 198               30 x 30R 20-Stick Bundle                                 $1972.98
                  3 842 517 197               30 x 30R Single 5600 mm (18.37 ft.) Stick                $98.65
                  3 842 992 896/305           30 x 30R Cut to Length of 305 mm (1 ft.)                 $5.37*
                  3 842 512 603               30 x 60 10-Stick Bundle                                  $1315.94
                  3 842 512 930               30 x 60 Single 5600 mm (18.37 ft.) Stick                 $131.59
                  3 842 992 457/305           30 x 60 Cut to Length of 305 mm (1 ft.)                  $7.19*
                  3 842 529 339               40 x 40 20 Stick Bundle                                  $1716.53
                  3 842 529 340               40 x 40 Single 6000 mm (19.68 ft.) Stick                 $93.68
                  3 842 993 120/305           40 x 40 Cut to Length of 305 mm (1 ft.)                   $4.36*
                  8 981 004 744               45 x 45 20-Stick Bundle                                  $1,772.36
                  8 981 004 773               45 x 45 Single 6000 mm (19.68 Ft.) Stick                 $82.82
                  8 981 992 026/305           45 x 45 Cut to Length of 305 mm (1 ft.)                  $4.36*
                  3 842 315 100               45 x 45H 20-Stick Bundle                                 $2336.93
                  3 842 507 125               45 x 45H Single 6000 mm (19.68 ft.) Stick                $121.85
                  3 842 990 520/305           45 x 45H Cut to Length of 305 mm (1 ft.)                 $6.19*
                  3 842 511 782               45 x 90 12-Stick Bundle                                  $2503.83
                  3 842 511 781               45 x 90 Single 5600 mm (18.37 Ft.) Stick                 $208.66
                  3 842 992 432/305           45 x 90 Cut to Length of 305 mm (1 ft.)                  $11.36*
                  3 842 315 123               45 x 90H 12-Stick Bundle                                 $4429.16
                  3 842 507 123               45 x 90H Single 6000 mm (19.68 ft.) Stick                $369.09
                  3 842 990 300/305           45 x 90H Cut to Length of 305 mm (1 ft.)                 $18.76**
                  3 842 509 658               90 x 90 6 Stick Bundle                                   $2503.26
                  3 842 509 659               90 x 90 Single 5600 mm (18.37 ft.) Stick                 $417.21
                  3 842 992 415/305           90 x 90 Cut to Length of 305 mm (1 ft.)                  $22.72**
                  3 842 522 464               30 x 30 WG40 (EcoSafe) 20-Stick Bundle                   $1382.95
                  3 842 522 460               30 x30 WG40 (EcoSafe) Single 5600 mm (18.37 ft.) Stick   $69.14
                  3 842 992 972/305           30 x 30 WG40 (EcoSafe) Cut to Length of 305 mm (1 ft.)   $3.99**

* Add cut charge of $1.00 per cut. ** Add cut charge of $2.00 per cut.
www.cmafh.com

FAST TRACK                             PROGRAM
                                         H A RDWA RE
                                  PART NUMBER         DESCRIPTION - HARDWARE                                         UNIT PRICE
                                                      8 mm T-Slot T-Nuts
                                  3 842 501 751       M-4 Thread Metric                                              $0.44
                                  3 842 501 752       M-5 Thread Metric                                              $0.44
                                  3 842 501 753       M-6 Thread Metric                                              $0.44
                                  8 981 016 122       8-32 Thread English                                            $0.88
                                  8 981 016 123       10-32 Thread English                                           $0.88
                                  8 981 016 124       1/4-20 Thread English                                          $0.58
                                                      10mm T-Slot T-Nuts
                                  3 842 530 281       M-4 Thread Metric                                              $0.43
                                  3 842 530 283       M-5 Thread Metric                                              $0.43
                                  3 842 530 285       M-6 Thread Metric                                              $0.43
                                  3 842 530 287       M-8 Thread Metric                                              $0.43
                                  8 981 021 321       8-32 Thread English                                            $0.88
                                  8 981 021 322       10-32 Thread English                                           $0.88
                                  8 981 021 323       1/4-20 Thread English                                          $0.43
                                  8 981 021 324       5/16-18 Thread English                                         $0.58
                                                      Connectors
   T50               8m
   Torx             So m

                                  8 981 021 301       M12 x 30 Connection Screw                                      $1.15
               or     ck
   He
     ad              He et
                       ad




                                  3 842 523 970       M8 x 25 Connection Screw                                       $0.43
                             30
          30




   M1
     2
                     M1
                       2
                                  3 842 523 528       30 x 30 Gusset Kit with Hardware                               $3.72
                                  3 842 523 534       30 x 30 Round Cover Cap                                        $0.70
                                  3 842 529 383       40 x 40 Gusset Kit with Hardware                               $5.87
                                  3 842 529 007       40 x 40 Round Cover Cap                                        $0.99
                                  3 842 523 561       45 x 45 Gusset Kit with Hardware                               $4.06
                                  3 842 523 563       45 x 45 Round Cover Cap                                        $0.65
                                  3 842 523 570       45 x 90 Gusset Kit with Hardware                               $7.08
                                  3 842 523 572       45 x 90 Round Cap Cover                                        $1.52
                                  3 842 523 578       90 x 90 Gusset Kit with Hardware                               $12.47
                                  3 842 523 580       90 x 90 Round Cover Cap                                        $2.25
                                  3 842 523 583       45 x 180 Gusset without Hardware (Foundation Bracket)          $7.91
                                  3 842 523 585       45 x 180 Round Cover Cap                                       $2.63
                                  3 842 501 962       Cover Strip, Black (8mm groove)                                $2.49

                                  3 842 146 901       Cover Strip, Black (10mm groove)                               $2.49

                                  3 842 518 351       10mm Panel Support Insert (10mm groove, 2 meters long) $2.87

                                  3 842 535 696       Variofix Panel Mounting Fasteners, without clip (8mm) [each]    $1.18

                                  3 842 529 239       Variofix Panel Mounting Fasteners, without clip (10mm) [each]   $1.33

                                  3 842 522 481       Panel Mounting Bracket Kit (EcoSafe)                           $25.13
www.cmafh.com

                                                                  FAST TRACK               PROGRAM
               PART NUMBER                  DESCRIPTION - HARDWARE                                        UNIT PRICE

               3 842 525 480                Door Handle, Medium                                           $2.68

               3 842 502 257                Leveling Foot, M8 - 30mm, Zinc                                $3.22
               3 842 352 061                Leveling Foot, M12 - 44mm, Zinc                               $7.54

               3 842 527 553                Footplate 120 x 120 x 110 (EcoSafe)                           $10.05

               3 842 501 232                End Cap, Black (30 x30 Strut)                                 $0.76
               3 842 528 968                End Cap, Black (40 x 40 Strut)                                $1.40
               3 842 502 674                End Cap, Black (45 x 45) Strut                                $0.70

               3 842 522 345                EcoSafe End Cap                                               $1.17

               3 842 535 686                Heavy Duty Lift-off Hinge Kit (30 x 30 Strut) [each]          $12.76
               3 842 535 692                Heavy Duty Lift-off Hinge Kit (45 x 45 Strut) [each]          $14.03
               3 842 535 687                Heavy Duty Hinge 30 x 30                                      $ 8.97
               3 842 535 745                Heavy Duty Hinge 45 x 45                                      $ 9.69
FMAX = 300 N




               3 842 535 694                Adjustable Hinge (EcoSafe)                                    $17.31


               3 842 525 822                Lock for Swing Door                                           $40.95

               3 842 523 243                Adapter Plate for Lock (EcoSafe)                              $11.72


               3 842 524 986                Ball Detent Latch                                             $9.50


               8 981 019 578                T-Bolt Fastening Kit, 8mm Slot, 18mm Long                     $0.70

               8 891 021 343                T-Bolt Fastening Kit, 10mm Slot, 19mm Long                    $0.65
               3 842 535 459                Quick Connect, Vertical, 8 to 8                               $5.31
               3 842 535 458                Quick Connect, Vertical, 10 to 10                             $3.39
               3 842 535 466                Quick Connect, Horizontal, 10 to 10                           $3.48
               098DO45ZSG                   Swivel Feet Base                                              $5.00
               098DM12100M                  Threaded Rod M12 x 100                                        $2.39
               098DM12066M                  Threaded Rod M12 x 66                                         $2.04
               093082                       Door Latch                                                    $11.59
               093401N08                    Clip Cable Carrier M8 T-Groove                                $2.39
               093401N10                    Clip Cable Carrier M10 T-Groove                               $2.04
                                            Insert Panels
               Panel 1/4 Clear Poly         Polycarbonate Panel, Clear 6mm (1/4”) 4’x8’                   $201.58
               Wire Mesh 4 x 8 1SQ          Wire Mesh Panel, Black, PVC Coated #12 Ga. 1” x 1”, 4’ x 8’   $27.14
               Panel 1/4 Silver Aluminite   Aluminite 1/4” insert panel                                   $157.14
               Panel 1/4 Black PG           Black PG 1/4” panel                                           $117.14
                                                                                                   Prices subject to change.
www.cmafh.com

FAST TRACK            PROGRAM
                     L I G H T C U R TA I N S
                          All light curtains on this page use the SR103, G9SA or G9SP controller

 MS4800 MiniSafe® Light Curtains

 • All purpose light curtain
 • Resolution: 30 mm (1.18 in.) in-stock (Other resolutions available to order)
 • Range: 20 m (65 ft.) for 20, 30 and 40 mm resolution systems
 • Protected height: 280 to 2120 mm (11 to 83 in.) for 30 mm resolution systems
 • Compact size - 50 x 38 mm (2 x 1.5 in.)
 • “Two-box” design - no separate control box, no cable between transmitter and receiver
 • Individual beam indicators
 • Cascaded designs possible - 4 segments, up to 400 beams
 • Quick and easy fixed blanking programming option “SB1”
 Model Number                    Description                                                       Unit Price
 MSF4800S-30-0320-10X-10R Resolution: 30 mm / Protected height: 320 mm                             $1241.00
 MSF4800S-30-0600-10X-10R Resolution: 30 mm / Protected height: 600 mm                             $1831.00
 MSF4800S-30-0920-10X-10R Resolution: 30 mm / Protected height: 920 mm                             $2481.00
 MSF4800S-30-1200-10X-10R Resolution: 30 mm / Protected height: 1200 mm                            $3065.00
 RMX                             Interface Module                                                  $175.00
 *Brackets and cables included


 F3SJ-B Economical Safety Light Curtains with No Dead Zone

 • Fast and easy installation
 • Resolution: 25 mm (1.01 in.)
 • Range: 7 m (23 ft)
 • Protected heights: 185 to 2065 mm (7.28 to 81.26 in.)
 • Very compact size: 30 x 30 mm (1.18 x 1.18 in.)
 • Simple muting
 • Cross-talk prevention
 Model Number                    Description                                                       Unit Price
 F3SJ-B0305P25                   Resolution: 25 mm / Protected height: 305 mm                      $815.00
 F3SJ-B0625P25                   Resolution: 25 mm / Protected height: 625 mm                      $1287.00
 F3SJ-B0945P25                   Resolution: 25 mm / Protected height: 945 mm                      $1819.00
 F3SJ-B1265P25                   Resolution: 25 mm / Protected height: 1265 mm                     $2311.00
 F39-JD7A                        Single-ended M12 connector cable, 7 m, 2 pc per set               $170.00
 F39-LJB1                        Top/bottom brackets for F3SJ-E/B, 4 pc per set                    $40.00
 *Brackets and cables must be ordered separately
www.cmafh.com

                                                                    FAST TRACK                PROGRAM
                                                                                              KEYED INTERLOCK SWITCHES
                 All light curtains on this page use the SR103, G9SA or G9SP controller

T5009 Universal Tongue-Operated Safety Interlock Switch

• Strong and versatile - this popular switch can be used in most applications
• NEMA 6 enclosure enables these switches to withstand water washdown cleaning
• Rotatable head gives four possible actuator entry points for versatile installation
• Small swing radius, minimum of 2.5 in. when using the optional flexible actuators
• The four contact poles for dual channel safety monitoring & status monitoring
• Hi-Hold models reduce nuisance rips and allow the switch to also serve as the gate catch without the
 need to mount any additional hardware
Model Number                     Description                                                             Unit Price
T5009-021QD                     2 N/C + 1 N/O Switch                                                     $90.00
T5009-021QDHH                   Switch with high holding force                                           $90.00
SA01-FSTD                       Flat Actuator                                                            $15.00
SA01-FLX2                       Flex 2 Actuator                                                          $20.00


D4NS Tongue Interlock Safety Door Switch

• Multi-contact, labor-saving, environmentally friendly, next-generation safety-door switch
• Standardized gold-clad contacts provide high contact reliability
• Uses SR103, G9SA or G9SP controller

Model Number                     Description                                                             Unit Price
D4NS-3CF                        1 Conduit/Slow action/ 2NC/1NO - Switch                                  $44.00
D4DS-K2                         Vertical Actuator                                                        $6.00
D4DS-K5                         Flex Actuator                                                            $19.00
*Brackets and cables must be ordered separately


CM Series Non-Contact Interlock Safety Switch

• Most diverse and flexible line of coded magnetic safety interlock switches & controllers
• Compatible with CM-S or G9SP Controllers
• All CM switches are rated IP67
Model Number                     Description                                                             Unit Price
CMS621PC5                       Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable                     $91.80
CMS521PC5                       Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable                     $79.80
www.cmafh.com

FAST TRACK              PROGRAM
                        L I G H T C U R TA I N S
                     All items on this page use the SR103, G9SA or G9SP controller

 D4SL-N World’s Smallest Class 6-Contact Guard Lock Safety-Door Switch
 • Wiring time is reduced with two types of wiring methods capable of one-touch attachment/removal
 • Key holding force of 1300n
 • Drive solenoids directly from the controller
 • It is possible to change the key insertion point without detaching the head
 • A wide variety of built-in switches can be used for various devices (4-, 5- and 6- contact models)
  Model Number                    Description                                                           Unit Price
 D4SL-N3NDG-D                     Solenoid Locking Switch 2NO/1NC + 2 NO/1 NC 24VDC                     $227.00
 D4SL-K2                          Vertical Actuator                                                     $6.00
 D4SL-K3                          Flex Actuator                                                         $19.10
 TL4019-30242F1M                  Solenoid Locking Switch with Flex Actuator                            $284.00


 D4NL Guard Lock Safety-Door Switch
 • Best selling guard lock safety-door switch
 • Selectable operation key insertion direction & adjustable mounting for flexible installation
 • Key holding force of 1300 N minimum
 • Can be used for either standard loads or microloads
 • IP67 degree of protection
 Model Number                     Description                                                           Unit Price
 D4NL-4EFA-B-NPT                 Solenoid Locking Switch                                                $195.80
 D4DS-K2                         Vertical Actuator                                                      $6.00
 D4DS-K5                         Flex Actuator                                                          $19.00



 G9SP Programmable Safety Controller
 • Software-based, stand-alone safety controller for small and mid-sized machinery
 • Easy programming for complex safety control
 Model Number                     Description                                                           Unit Price
 G9SP-N20S                       20 Safety Inputs & 4 safety Outputs                                    $695.00


 SR103AM Dual Channel Safety Monitoring Relay
 • Power requirements - 24 VAC/DC or 115 VAC
 • Accepts single or dual N/C inputs or dual inputs from a light curtain
 • 3 N/O outputs to route power to the coils of power contactors, plus 1 N/C auxiliary output for
   signaling purposes

 Model Number                     Description                                                           Unit Price
 SR103AM01                       SR103, 24VAC/DC, 2 inputs, 3 outputs, 1 N/C aux.                       $172.00
www.cmafh.com


Let CMAFH’s Engineering and Value-Added Team
  transform your ideas into reality...
1                          A member of our engineering team will consult with you at
                           your site and develop concepts to meet your needs.

                                                             Back at CMAFH, a
                                                             member of our design
                                                             group will generate a
                                                             3D drawing for your
                                                             approval.




2                                      Our state-of-the-art fabrication facility offers the
                                       best in local manufacturing support.

                                       Pre-cutting & machining of the materials ensures
                                       a high-quality product.




3                             Skilled technicians can install your new component,
                              getting you up and running in no time.




4   To learn more, visit www.cmafh.com
www.cmafh.com


     Why CMA/Flodyne/Hydradyne should be
     your source for Structural Framing...
       Our Fast Track Program is a cost-effective and timely answer to your framing requirements.

       Local inventory available for immediate delivery.

       We supply pre-machined kitted parts ready for final assembly by your technicians.

       We provide completely assembled structures for quick and easy installation.

       Field Service Technicians are available to install the structure at your facility.

       Our engineering staff can generate the answers to your framing needs.

       We can provide 3-D AutoCAD drawings of your design for your approval.

       Bosch framing systems can be configured to support a variety of applications including workstations,
       lean manufacturing cells, safety guards, large area guards, clean rooms and machine bases.



                                          Everything to Build Anything!




     Lean Manufacturing Workcell                 Flow Rack               Packaging Guard                      Guard




      Multiple Workstations                   Flow Racks                  Industrial Control Center           Tool Bench

MAIN DISTRIBUTION CENTERS                               BRANCH OFFICES
1000 MUIRFIELD DRIVE     3265 GATEWAY ROAD, SUITE 300   ROCKFORD, IL TEL. (815) 229-7602   GREEN BAY, WI TEL. (920) 336-7620
HANOVER PARK, IL 60133   BROOKFIELD, WI 53045                        FAX (815) 229-7905                  FAX (920) 336-7610
PHONE: (630) 563-3600    FAX (815) 229-7905             PEORIA, IL   TEL. (309) 697-7005
FAX: (630) 563-3850      PHONE: (262) 781-1815                       FAX (309) 697-8576

                                                                                                                FastTrack rev. 01/13

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Aluminum Framing Fast Track Program

  • 1. www.cmafh.com FAST TRACK PROGRAM aluminum structural framing & safeguarding components
  • 2. www.cmafh.com FAST TRACK PROGRAM SAFET Y BOX A complete safety monitoring system with easy installation. Add it to your machine today. • G9SP Safety Control • G7SA Safety Relays • Dual Channel Safety Circuits • Individual Monitoring and Diagnostics for Estop and Guard Circuits or Light Curtains • Compatible with light curtains, safety mats, scanners, non-contact switches • Optional Omron-STI Operator Interface, Replaces Indicator Lights • Can be customized to your requirements The Omron-STI G9SP provides the safety monitoring control. The G9SP supports all Omron-STI safety devices, and the safety devices from most other Optional Operator Interface manufacturers. Replaces Indicator Lights Standard Indicator Lights and Reset The Safety Box can support light curtains, safety mats, safety scanners and more... The Safety Box provides clear indication of safety zone faults, Estop and Guard Terminals labeled for circuit. The Reset button provides a single easy field wiring point of recovery from a safety fault. Pricing: Safety Devices Sold Separately CMAFH-SB2 with OperatorInterface $2090.00
  • 3. www.cmafh.com FAST TRACK PROGRAM EcoShapeTubular Framing System • 14 components, an unlimited number of designs • Single, standard connector for every application • Strikingly simple to use: design, cut, assemble and handle • 30% less deflection as compared to steel version • Configurator online at cmafh.com Part Number Description Unit Price 3 842 541 212 D28L Round Tube D=28mm L=5600mm (Dia. 1) $24.78 3 842 541 211 D28L Round Tube - Bundle of 50 $1239.16 3 842 541 214 D28L, N10 Round Tube D=28mm L=5600mm (Dia. 2) $37.87 3 842 541 213 D28L, N10 Round Tube - Bundle of 20 $757.33 3 842 541 196 Slide Rail, Grey L=2000 mm (Dia. 3) $4.12 3 842 541 195 End Cap Cover D28L, Black ESD (Dia. 4) $0.92 3 842 541 185 Threaded Sleeve D28L (Dia. 5) $3.20 3 842 541 173 90 Degree Connector (Dia. 6) $2.06 3 842 541 183 Parallel Connector (Dia. 7) $3.20 3 842 541 175 45 Degree Connector (Dia. 8) $3.20 3 842 541 181 Cross Connector (Dia. 9) $3.20 3 842 541 178 0-90 Degree Connector (Dia. 10) $5.49 3 842 541 187 Adapter N10, 45 (Dia. 11) $5.49 3 842 541 190 Adapter N10, 30 (Dia. 12) $4.35 3 842 541 296 Xlean Holder Adapter (Dia. 12) $3.20 3 842 541 193 Tube Clip D28L, N10 $3.20 Part Number Description Unit Price 3 842 555 000 EcoShape Starter Kit $3150 Product Name Qty Included Product Name Qty Included MTpro Software 1 CD N10;30 adapter 20 pcs 90° connector 200 pcs Profile tube 20 x 5600 mm 45° connector 20 pcs Profile tube 50 x 5600 mm 0-90° connector 20 pcs Cap 60 pcs Cross connector 20 pcs Threaded sleeve 60 pcs Parallel connector 20 pcs Leveling foot 20 pcs N10;45 adapter 20 pcs
  • 4. www.cmafh.com FAST TRACK PROGRAM EcoSafe Guarding System • Pre-assembled panels, posts and kits ship from stock • Easy to install, modify and reconfigure • Low installation costs or do-it-yourself • Works for all types of configurations • Custom panel options available • Installation time reduced by 50% • Doors, handles, locks and accessories • Safety interlocks available • OSHA approved hook and hang panels • Custom panel options available • Configurator online at cmafh.com EcoSafe Pricing — Panels 1/4” Clear (W x H) Insert Type 1” Black Wire Mesh 1” Yellow Wire Mesh 1/2” Black Wire Mesh Polycarbonate 48.5” x 78” Panel $170.83 S608910 $211.46 S609310 $214.58 S608210 $335.42 S609710 36.5” x 78” Panel $164.58 S609010 $205.21 S609410 $208.33 S608310 $329.17 S609810 24.5” x 78” Panel $142.71 S609110 $163.54 S609510 $164.58 S608410 $226.04 S609910 12.5” x 78” Panel $135.42 S609210 $156.25 S609610 $157.29 S608510 $218.75 S610010 EcoSafe Pricing — Door Assembly, Post Kits, Accessories 1/4” Clear Insert Type 1” Black Wire Mesh 1” Yellow Wire Mesh 1/2” Black Wire Mesh Polycarbonate 36” Door Assembly * $229.17 S610110 $268.75 S610210 $272.92 S608610 $393.75 Post - 84” Kit ** $59.38 S610410 Post - 56” Kit ** $50.00 S610510 Interlock Switches $113.54 S608110 *Door Assemblies swing type, include hinges, locking handle **Post Kits include base, post, concrete anchor screws • 1” slot depth for panel insert. It’s as easy as 1 2 3 • Greater “push out” force than any competetive guarding system. Step 1: Align Feet • snap chalk line • position feet using self-aligning grooves Step 2: Insert Posts into Feet Step 3: Hang Panels
  • 5. www.cmafh.com FAST TRACK PROGRAM Aluminum Structural Framing Components • Our most popular components in stock for immediate delivery • Variety of profiles to cover most applications • Profile rail sold in full length, uncut sticks in single or bundle quantities • All have T-slots on each side making it easy to bolt together • We supply pre-machined kitted parts ready for assembly • We provide completely assembled structures • Online models and CAD librarysolid • Free AutoCAD based design package - FMSsoft • Configurator online at cmafh.com PART NUMBER DESCRIPTION UNIT PRICE 3 842 517 179 20 x 20 20-Stick Bundle $433.69 3 842 517 173 20 x 20 Single 3000 mm (9.84 ft.) Stick $21.68 3 842 992 888/305 20 x 20 Cut to Length of 305 mm (1 ft.) $2.20* 3 842 501 574 30 x 30 20-Stick Bundle $1025.44 3 842 502 538 30 x 30 Single 6000 mm (19.68 ft.) Stick $51.27 3 842 990 720/305 30 x 30 Cut to Length of 305 mm (1 ft.) $2.61* 3 842 517 198 30 x 30R 20-Stick Bundle $1972.98 3 842 517 197 30 x 30R Single 5600 mm (18.37 ft.) Stick $98.65 3 842 992 896/305 30 x 30R Cut to Length of 305 mm (1 ft.) $5.37* 3 842 512 603 30 x 60 10-Stick Bundle $1315.94 3 842 512 930 30 x 60 Single 5600 mm (18.37 ft.) Stick $131.59 3 842 992 457/305 30 x 60 Cut to Length of 305 mm (1 ft.) $7.19* 3 842 529 339 40 x 40 20 Stick Bundle $1716.53 3 842 529 340 40 x 40 Single 6000 mm (19.68 ft.) Stick $93.68 3 842 993 120/305 40 x 40 Cut to Length of 305 mm (1 ft.) $4.36* 8 981 004 744 45 x 45 20-Stick Bundle $1,772.36 8 981 004 773 45 x 45 Single 6000 mm (19.68 Ft.) Stick $82.82 8 981 992 026/305 45 x 45 Cut to Length of 305 mm (1 ft.) $4.36* 3 842 315 100 45 x 45H 20-Stick Bundle $2336.93 3 842 507 125 45 x 45H Single 6000 mm (19.68 ft.) Stick $121.85 3 842 990 520/305 45 x 45H Cut to Length of 305 mm (1 ft.) $6.19* 3 842 511 782 45 x 90 12-Stick Bundle $2503.83 3 842 511 781 45 x 90 Single 5600 mm (18.37 Ft.) Stick $208.66 3 842 992 432/305 45 x 90 Cut to Length of 305 mm (1 ft.) $11.36* 3 842 315 123 45 x 90H 12-Stick Bundle $4429.16 3 842 507 123 45 x 90H Single 6000 mm (19.68 ft.) Stick $369.09 3 842 990 300/305 45 x 90H Cut to Length of 305 mm (1 ft.) $18.76** 3 842 509 658 90 x 90 6 Stick Bundle $2503.26 3 842 509 659 90 x 90 Single 5600 mm (18.37 ft.) Stick $417.21 3 842 992 415/305 90 x 90 Cut to Length of 305 mm (1 ft.) $22.72** 3 842 522 464 30 x 30 WG40 (EcoSafe) 20-Stick Bundle $1382.95 3 842 522 460 30 x30 WG40 (EcoSafe) Single 5600 mm (18.37 ft.) Stick $69.14 3 842 992 972/305 30 x 30 WG40 (EcoSafe) Cut to Length of 305 mm (1 ft.) $3.99** * Add cut charge of $1.00 per cut. ** Add cut charge of $2.00 per cut.
  • 6. www.cmafh.com FAST TRACK PROGRAM H A RDWA RE PART NUMBER DESCRIPTION - HARDWARE UNIT PRICE 8 mm T-Slot T-Nuts 3 842 501 751 M-4 Thread Metric $0.44 3 842 501 752 M-5 Thread Metric $0.44 3 842 501 753 M-6 Thread Metric $0.44 8 981 016 122 8-32 Thread English $0.88 8 981 016 123 10-32 Thread English $0.88 8 981 016 124 1/4-20 Thread English $0.58 10mm T-Slot T-Nuts 3 842 530 281 M-4 Thread Metric $0.43 3 842 530 283 M-5 Thread Metric $0.43 3 842 530 285 M-6 Thread Metric $0.43 3 842 530 287 M-8 Thread Metric $0.43 8 981 021 321 8-32 Thread English $0.88 8 981 021 322 10-32 Thread English $0.88 8 981 021 323 1/4-20 Thread English $0.43 8 981 021 324 5/16-18 Thread English $0.58 Connectors T50 8m Torx So m 8 981 021 301 M12 x 30 Connection Screw $1.15 or ck He ad He et ad 3 842 523 970 M8 x 25 Connection Screw $0.43 30 30 M1 2 M1 2 3 842 523 528 30 x 30 Gusset Kit with Hardware $3.72 3 842 523 534 30 x 30 Round Cover Cap $0.70 3 842 529 383 40 x 40 Gusset Kit with Hardware $5.87 3 842 529 007 40 x 40 Round Cover Cap $0.99 3 842 523 561 45 x 45 Gusset Kit with Hardware $4.06 3 842 523 563 45 x 45 Round Cover Cap $0.65 3 842 523 570 45 x 90 Gusset Kit with Hardware $7.08 3 842 523 572 45 x 90 Round Cap Cover $1.52 3 842 523 578 90 x 90 Gusset Kit with Hardware $12.47 3 842 523 580 90 x 90 Round Cover Cap $2.25 3 842 523 583 45 x 180 Gusset without Hardware (Foundation Bracket) $7.91 3 842 523 585 45 x 180 Round Cover Cap $2.63 3 842 501 962 Cover Strip, Black (8mm groove) $2.49 3 842 146 901 Cover Strip, Black (10mm groove) $2.49 3 842 518 351 10mm Panel Support Insert (10mm groove, 2 meters long) $2.87 3 842 535 696 Variofix Panel Mounting Fasteners, without clip (8mm) [each] $1.18 3 842 529 239 Variofix Panel Mounting Fasteners, without clip (10mm) [each] $1.33 3 842 522 481 Panel Mounting Bracket Kit (EcoSafe) $25.13
  • 7. www.cmafh.com FAST TRACK PROGRAM PART NUMBER DESCRIPTION - HARDWARE UNIT PRICE 3 842 525 480 Door Handle, Medium $2.68 3 842 502 257 Leveling Foot, M8 - 30mm, Zinc $3.22 3 842 352 061 Leveling Foot, M12 - 44mm, Zinc $7.54 3 842 527 553 Footplate 120 x 120 x 110 (EcoSafe) $10.05 3 842 501 232 End Cap, Black (30 x30 Strut) $0.76 3 842 528 968 End Cap, Black (40 x 40 Strut) $1.40 3 842 502 674 End Cap, Black (45 x 45) Strut $0.70 3 842 522 345 EcoSafe End Cap $1.17 3 842 535 686 Heavy Duty Lift-off Hinge Kit (30 x 30 Strut) [each] $12.76 3 842 535 692 Heavy Duty Lift-off Hinge Kit (45 x 45 Strut) [each] $14.03 3 842 535 687 Heavy Duty Hinge 30 x 30 $ 8.97 3 842 535 745 Heavy Duty Hinge 45 x 45 $ 9.69 FMAX = 300 N 3 842 535 694 Adjustable Hinge (EcoSafe) $17.31 3 842 525 822 Lock for Swing Door $40.95 3 842 523 243 Adapter Plate for Lock (EcoSafe) $11.72 3 842 524 986 Ball Detent Latch $9.50 8 981 019 578 T-Bolt Fastening Kit, 8mm Slot, 18mm Long $0.70 8 891 021 343 T-Bolt Fastening Kit, 10mm Slot, 19mm Long $0.65 3 842 535 459 Quick Connect, Vertical, 8 to 8 $5.31 3 842 535 458 Quick Connect, Vertical, 10 to 10 $3.39 3 842 535 466 Quick Connect, Horizontal, 10 to 10 $3.48 098DO45ZSG Swivel Feet Base $5.00 098DM12100M Threaded Rod M12 x 100 $2.39 098DM12066M Threaded Rod M12 x 66 $2.04 093082 Door Latch $11.59 093401N08 Clip Cable Carrier M8 T-Groove $2.39 093401N10 Clip Cable Carrier M10 T-Groove $2.04 Insert Panels Panel 1/4 Clear Poly Polycarbonate Panel, Clear 6mm (1/4”) 4’x8’ $201.58 Wire Mesh 4 x 8 1SQ Wire Mesh Panel, Black, PVC Coated #12 Ga. 1” x 1”, 4’ x 8’ $27.14 Panel 1/4 Silver Aluminite Aluminite 1/4” insert panel $157.14 Panel 1/4 Black PG Black PG 1/4” panel $117.14 Prices subject to change.
  • 8. www.cmafh.com FAST TRACK PROGRAM L I G H T C U R TA I N S All light curtains on this page use the SR103, G9SA or G9SP controller MS4800 MiniSafe® Light Curtains • All purpose light curtain • Resolution: 30 mm (1.18 in.) in-stock (Other resolutions available to order) • Range: 20 m (65 ft.) for 20, 30 and 40 mm resolution systems • Protected height: 280 to 2120 mm (11 to 83 in.) for 30 mm resolution systems • Compact size - 50 x 38 mm (2 x 1.5 in.) • “Two-box” design - no separate control box, no cable between transmitter and receiver • Individual beam indicators • Cascaded designs possible - 4 segments, up to 400 beams • Quick and easy fixed blanking programming option “SB1” Model Number Description Unit Price MSF4800S-30-0320-10X-10R Resolution: 30 mm / Protected height: 320 mm $1241.00 MSF4800S-30-0600-10X-10R Resolution: 30 mm / Protected height: 600 mm $1831.00 MSF4800S-30-0920-10X-10R Resolution: 30 mm / Protected height: 920 mm $2481.00 MSF4800S-30-1200-10X-10R Resolution: 30 mm / Protected height: 1200 mm $3065.00 RMX Interface Module $175.00 *Brackets and cables included F3SJ-B Economical Safety Light Curtains with No Dead Zone • Fast and easy installation • Resolution: 25 mm (1.01 in.) • Range: 7 m (23 ft) • Protected heights: 185 to 2065 mm (7.28 to 81.26 in.) • Very compact size: 30 x 30 mm (1.18 x 1.18 in.) • Simple muting • Cross-talk prevention Model Number Description Unit Price F3SJ-B0305P25 Resolution: 25 mm / Protected height: 305 mm $815.00 F3SJ-B0625P25 Resolution: 25 mm / Protected height: 625 mm $1287.00 F3SJ-B0945P25 Resolution: 25 mm / Protected height: 945 mm $1819.00 F3SJ-B1265P25 Resolution: 25 mm / Protected height: 1265 mm $2311.00 F39-JD7A Single-ended M12 connector cable, 7 m, 2 pc per set $170.00 F39-LJB1 Top/bottom brackets for F3SJ-E/B, 4 pc per set $40.00 *Brackets and cables must be ordered separately
  • 9. www.cmafh.com FAST TRACK PROGRAM KEYED INTERLOCK SWITCHES All light curtains on this page use the SR103, G9SA or G9SP controller T5009 Universal Tongue-Operated Safety Interlock Switch • Strong and versatile - this popular switch can be used in most applications • NEMA 6 enclosure enables these switches to withstand water washdown cleaning • Rotatable head gives four possible actuator entry points for versatile installation • Small swing radius, minimum of 2.5 in. when using the optional flexible actuators • The four contact poles for dual channel safety monitoring & status monitoring • Hi-Hold models reduce nuisance rips and allow the switch to also serve as the gate catch without the need to mount any additional hardware Model Number Description Unit Price T5009-021QD 2 N/C + 1 N/O Switch $90.00 T5009-021QDHH Switch with high holding force $90.00 SA01-FSTD Flat Actuator $15.00 SA01-FLX2 Flex 2 Actuator $20.00 D4NS Tongue Interlock Safety Door Switch • Multi-contact, labor-saving, environmentally friendly, next-generation safety-door switch • Standardized gold-clad contacts provide high contact reliability • Uses SR103, G9SA or G9SP controller Model Number Description Unit Price D4NS-3CF 1 Conduit/Slow action/ 2NC/1NO - Switch $44.00 D4DS-K2 Vertical Actuator $6.00 D4DS-K5 Flex Actuator $19.00 *Brackets and cables must be ordered separately CM Series Non-Contact Interlock Safety Switch • Most diverse and flexible line of coded magnetic safety interlock switches & controllers • Compatible with CM-S or G9SP Controllers • All CM switches are rated IP67 Model Number Description Unit Price CMS621PC5 Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable $91.80 CMS521PC5 Universal Reed Style Switch 2 N/C + 1 N/O, 5 m cable $79.80
  • 10. www.cmafh.com FAST TRACK PROGRAM L I G H T C U R TA I N S All items on this page use the SR103, G9SA or G9SP controller D4SL-N World’s Smallest Class 6-Contact Guard Lock Safety-Door Switch • Wiring time is reduced with two types of wiring methods capable of one-touch attachment/removal • Key holding force of 1300n • Drive solenoids directly from the controller • It is possible to change the key insertion point without detaching the head • A wide variety of built-in switches can be used for various devices (4-, 5- and 6- contact models) Model Number Description Unit Price D4SL-N3NDG-D Solenoid Locking Switch 2NO/1NC + 2 NO/1 NC 24VDC $227.00 D4SL-K2 Vertical Actuator $6.00 D4SL-K3 Flex Actuator $19.10 TL4019-30242F1M Solenoid Locking Switch with Flex Actuator $284.00 D4NL Guard Lock Safety-Door Switch • Best selling guard lock safety-door switch • Selectable operation key insertion direction & adjustable mounting for flexible installation • Key holding force of 1300 N minimum • Can be used for either standard loads or microloads • IP67 degree of protection Model Number Description Unit Price D4NL-4EFA-B-NPT Solenoid Locking Switch $195.80 D4DS-K2 Vertical Actuator $6.00 D4DS-K5 Flex Actuator $19.00 G9SP Programmable Safety Controller • Software-based, stand-alone safety controller for small and mid-sized machinery • Easy programming for complex safety control Model Number Description Unit Price G9SP-N20S 20 Safety Inputs & 4 safety Outputs $695.00 SR103AM Dual Channel Safety Monitoring Relay • Power requirements - 24 VAC/DC or 115 VAC • Accepts single or dual N/C inputs or dual inputs from a light curtain • 3 N/O outputs to route power to the coils of power contactors, plus 1 N/C auxiliary output for signaling purposes Model Number Description Unit Price SR103AM01 SR103, 24VAC/DC, 2 inputs, 3 outputs, 1 N/C aux. $172.00
  • 11. www.cmafh.com Let CMAFH’s Engineering and Value-Added Team transform your ideas into reality... 1 A member of our engineering team will consult with you at your site and develop concepts to meet your needs. Back at CMAFH, a member of our design group will generate a 3D drawing for your approval. 2 Our state-of-the-art fabrication facility offers the best in local manufacturing support. Pre-cutting & machining of the materials ensures a high-quality product. 3 Skilled technicians can install your new component, getting you up and running in no time. 4 To learn more, visit www.cmafh.com
  • 12. www.cmafh.com Why CMA/Flodyne/Hydradyne should be your source for Structural Framing... Our Fast Track Program is a cost-effective and timely answer to your framing requirements. Local inventory available for immediate delivery. We supply pre-machined kitted parts ready for final assembly by your technicians. We provide completely assembled structures for quick and easy installation. Field Service Technicians are available to install the structure at your facility. Our engineering staff can generate the answers to your framing needs. We can provide 3-D AutoCAD drawings of your design for your approval. Bosch framing systems can be configured to support a variety of applications including workstations, lean manufacturing cells, safety guards, large area guards, clean rooms and machine bases. Everything to Build Anything! Lean Manufacturing Workcell Flow Rack Packaging Guard Guard Multiple Workstations Flow Racks Industrial Control Center Tool Bench MAIN DISTRIBUTION CENTERS BRANCH OFFICES 1000 MUIRFIELD DRIVE 3265 GATEWAY ROAD, SUITE 300 ROCKFORD, IL TEL. (815) 229-7602 GREEN BAY, WI TEL. (920) 336-7620 HANOVER PARK, IL 60133 BROOKFIELD, WI 53045 FAX (815) 229-7905 FAX (920) 336-7610 PHONE: (630) 563-3600 FAX (815) 229-7905 PEORIA, IL TEL. (309) 697-7005 FAX: (630) 563-3850 PHONE: (262) 781-1815 FAX (309) 697-8576 FastTrack rev. 01/13