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Introduction to plc

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  • 1. Aditya KurniawanPoliteknik Kota Malang 2012 PLC Technologies An introduction to Programmable Logic Controller Powerpoint Templates Page 1 Copyright aditya@poltekom.ac.id
  • 2. CURICULUM VITAE Nama : Aditya Kurniawan, S.ST Institusi : Politeknik Elektronika – ITS Email : aditya@poltekom.ac.id Jurusan : Teknik Mekatronika (2005 – Skrg) Spesialisasi : Image Processing Sensoric - Actoric Control Instrument Quality controlling Pengalaman : • PLC Programmer Schneider Electric Cikarang • Quality Assurance Engineer Formulatrix Lab Automation • Microimaging department • Microfluidic department • Technical Support for Japan Wakenyaku Co.Ltd (Rapid Microfluidic Dispenser) Powerpoint Templates Page 2 Copyright aditya@poltekom.ac.id
  • 3. TRAINING & EXPERIENCE Powerpoint Templates Page 3 Copyright aditya@poltekom.ac.id
  • 4. Fundamentals of PLC TechnologiesMaterial coverage On CERTIFICATE Powerpoint Templates Page 4 Copyright aditya@poltekom.ac.id
  • 5. Fundamentals of PLC TechnologiesKontrak Kuliah Assesment Teori  30% UAS Praktikum  70% PLC Program Laporan Praktikum Powerpoint Templates Page 5 Copyright aditya@poltekom.ac.id
  • 6. Fundamentals of PLC TechnologiesTerminologyProgrammable : Its behavior is able to be modified by using programming languageLogic : Structured, step by step, “make sense”Controller : Device used to manage another deviceDiscrete : a boolean function (true/false) OR (1/0) OR (on/off)LAD/LDR/ladder : a programming language using “Electrical Circuit” logicSTL/Statement List : a programming language using “English structured” logicINPUT : Incoming signalOutput : Outcome / result signal Powerpoint Templates Page 6 Copyright aditya@poltekom.ac.id
  • 7. Fundamentals of PLC TechnologiesIntroduction to PLC In Snack Foods Industries ◊ Temperature Control ◊ Pressure Control ◊ Variable Speed Drive Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Batch Mixing Systems Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cooker Systems ◊ Temperature Control ◊ Level Control ◊ PH Control Extrusion & Cutting Systems ◊ Speed Control ◊ Pressure Control ◊ Cutting Control Slurry Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Powerpoint Templates Page 7 Copyright aditya@poltekom.ac.id
  • 8. Fundamentals of PLC TechnologiesIntroduction to PLC Kiln Control Systems ◊ Temperature Control ◊ Humidity Control Material Handling ◊ Pneumatic Conveying Systems ◊ Vacuum Conveying Systems ◊ Product Conveying Systems Cutting Control Systems Forming Systems ◊ Variable Speed Drive Systems Gypsum Mixing and Distribution ◊ Pump Control Systems ◊ Valve Control Systems Batching Systems ◊ Continuous Mixing System Controls ◊ Inventory Control Systems Powerpoint Templates Page 8 Copyright aditya@poltekom.ac.id
  • 9. Fundamentals of PLC TechnologiesIntroduction to PLC INPUT OUTPUT SIGNAL PLC SIGNAL A PLC is simply a block / device use to MANIPULATE input signal by using certain RULES The manipulation process called Control The rules called Program Powerpoint Templates Page 9 Copyright aditya@poltekom.ac.id
  • 10. Fundamentals of PLC TechnologiesIntroduction to PLC INPUT OUTPUT SIGNAL SIGNAL All character in alphabet ALL vocal character should be changed into 12 B C D 12 F ABCDEFG NUMBER (12) G H 12 J K L MHIJKLMNO N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ MAKES SENSE? That’s why we called it LOGIC Powerpoint Templates Page 10 Copyright aditya@poltekom.ac.id
  • 11. Fundamentals of PLC TechnologiesIntroduction to PLC INPUT OUTPUT SIGNAL SIGNAL All character in alphabet Seluruh huruf VOKAL harus diubah menjadi ANGKA (12) 12 B C D 12 F ABCDEFG G H 12 J K L MHIJKLMNO N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ How if I change the language? Is the result difference? That is what a Program Language is! Powerpoint Templates Page 11 Copyright aditya@poltekom.ac.id
  • 12. Fundamentals of PLC TechnologiesIntroduction to PLC INPUT OUTPUT SIGNAL SIGNAL Seluruh huruf All character VOKAL harus in alphabet diubah menjadi ANGKA (12) = ALL vocal character 12 B C D 12 F ABCDEFG G H 12 J K L MHIJKLMNO should be changed into N 12 P Q R S T PQRSTUV 12 V W X Y Z WXYZ NUMBER (12) A program language is a WAY to define a rule to a controller Therefore it could be done in any ways Powerpoint Templates Page 12 Copyright aditya@poltekom.ac.id
  • 13. Fundamentals of PLC TechnologiesIntroduction to PLCPLC Basic Properties Programming Language (Rules) Input Module (Ear) Output Module (Hand) CPU (Central Processing Unit) (Brain) Powerpoint Templates Page 13 Copyright aditya@poltekom.ac.id
  • 14. Fundamentals of PLC TechnologiesIntroduction to PLC Programming Language 1. Ladder / kontaktplan This one the most COMMON 2. Statement List / anweisungliste This one the most COMMON 3. FBD (Function Block Diagram) 4. SFC (Sequential Flow Chart) Powerpoint Templates Page 14 Copyright aditya@poltekom.ac.id
  • 15. Fundamentals of PLC TechnologiesIntroduction to PLC Input module Powerpoint Templates Page 15 Copyright aditya@poltekom.ac.id
  • 16. Fundamentals of PLC TechnologiesIntroduction to PLC Output module module Powerpoint Templates Page 16 Copyright aditya@poltekom.ac.id
  • 17. Fundamentals of PLC TechnologiesIntroduction to PLC CPU Unit Powerpoint Templates Page 17 Copyright aditya@poltekom.ac.id
  • 18. Fundamentals of PLC TechnologiesIntroduction to PLC Programming Language Ladder Powerpoint Templates Page 18 Copyright aditya@poltekom.ac.id
  • 19. Fundamentals of PLC TechnologiesUnderstanding discrete control automation Sensing Actuating SENSOR MOTOR BUTTON SOLENOID VALVE INPUT OUTPUT Powerpoint Templates Page 19 Copyright aditya@poltekom.ac.id
  • 20. ANDPowerpoint Templates Page 20 Copyright aditya@poltekom.ac.id
  • 21. ORPowerpoint Templates Page 21 Copyright aditya@poltekom.ac.id
  • 22. NOTPowerpoint Templates Page 22 Copyright aditya@poltekom.ac.id
  • 23. NANDPowerpoint Templates Page 23 Copyright aditya@poltekom.ac.id
  • 24. XORPowerpoint Templates Page 24 Copyright aditya@poltekom.ac.id
  • 25. XNOR ?1001 Powerpoint Templates Page 25 Copyright aditya@poltekom.ac.id
  • 26. END OF SLIDE Thank YouContact : aditya@poltekom.ac.id Phone : +62-897-313 0 135 Powerpoint Templates Page 26 Copyright aditya@poltekom.ac.id