KONČAR SOLUTIONS IN GAS INDUSTRY

Boris Njavro
Končar – Power plant and electric traction engineering Ltd.




        9th...
KONČAR BASIC INDICATORS
KONČAR - KET

IN CHARGE OF ENGINEERING ACTIVITIES FOR
  COMPLEX PLANTS AND FACILITIES IN POWER
  GENERATION, TRANSMISSION ...
KONČAR KET – BASIC DATA
  100% OWENERSHIP OF KONČAR ELECTRICAL INDUSTRY
  230 EMPLOYEES (188 B.SC., 25 MR.SC., 10 PHD’S)
 ...
KONČAR KET – MAIN AREAS OF ACTIVITIES

  PRODUCTION OF ELECTRICAL ENERGY (HPP, TPP, NPP…)

  SUBSTATIONS (TRANSMISSION, DI...
KONČAR KET – ORGANIZATION


                                                BOARD

                                       ...
ENGINEERING PARTNER
                                           Functional
                                            anal...
PROCESS SYSTEM ENGINEERING
                                         Installation and       Comissioning
Analisys and      ...
DISTRIBUTION CONTROL CENTERS IN CROATIA
ZAGREB
RIJEKA
ELEKTRO PRIMORSKA
ELEKTRO PRIMORSKA
HPC SYRIA – PROJECT PALMYRA




COLECTING POINT PALMYRA   GTP ARAK
PALMYRA - CONFIGURATION

 Event list                      Report                    Operator
 Pisač liste                 ...
NATIONAL CONTROL CENTER PLINACRO
   Contract signed: 25.05.2005.
   Planned project duration: 17 months
   System put in o...
NCC PLINACRO - OBJECTS
                             SCADA



                                                             ...
PLC FUNCTIONS OF RTU 560

                                             RTU 560 PLC functions:
                           S...
COMMUNICATION SYSTEM




              PDH MICROWAVE RING
              - 7 GHz
              - 13 GHz
              - 18 ...
SCADA




        SIMONE
SPECIAL FUNCTIONS
 Load forecasting
 Real-time dynamic simulation of gas network with state
 estimation
 “Look-ahead” simu...
GIS   TIS
PLINACRO –75 BAR SYSTEM
New 75 bar pipelines: Lučko – Ivanja Reka – Slavonski
Brod i Draganić – Rijeka – Pula (appr. 400 k...
PLINACRO TELEREADING SYSTEM
• Measurement data reading- one of most important activities in gas
  transport management
  L...
CONFIGURATION OF TELEREADING SYSTEM
ENERGY MARKET LIBERALIZATION
 Foundation of natural gas market
 The activities of natural gas supply, transport and
 deliv...
COMMERCIAL GAS MANAGEMENT SYSTEM
 Link between technology and business management
 Basis for execution of business functio...
APPLICATION INTEGRATION (ESB)
 Work station
 User GUI for accessing commercial
                                           ...
COMMERCIAL SYSTEM ARCHITECTURE

         Internal               External
          users                  users




      ...
IT SYSTEMS
  SIMONE – free gas transport capacity calculation by
  means of dynamic gas network simulation
  Telereading –...
Koncar in Gas industry
Koncar in Gas industry
Koncar in Gas industry
Koncar in Gas industry
Koncar in Gas industry
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Koncar in Gas industry

  1. 1. KONČAR SOLUTIONS IN GAS INDUSTRY Boris Njavro Končar – Power plant and electric traction engineering Ltd. 9th SIMONE Congress Dubrovnik, 17th October 2008
  2. 2. KONČAR BASIC INDICATORS
  3. 3. KONČAR - KET IN CHARGE OF ENGINEERING ACTIVITIES FOR COMPLEX PLANTS AND FACILITIES IN POWER GENERATION, TRANSMISSION AND DISTRIBUTION, TRANSPORT AND INDUSTRY. MISSION: IMPLEMENTATION OF COMPLEX “TURN KEY” PROJECTS IN THE FIELD OF POWER ENGINEERING, ELECTRIC TRACTION AND INDUSTRY BASED ON CUSTOMER’S NEEDS, PRODUCTS FROM KONČAR GROUP AND OWN KNOWLEDGE. VISION: - EXPAND AREA OF ACTIVITIES - PENETRATE NEW MARKETS - TO BE THE LEADER IN THE REGION
  4. 4. KONČAR KET – BASIC DATA 100% OWENERSHIP OF KONČAR ELECTRICAL INDUSTRY 230 EMPLOYEES (188 B.SC., 25 MR.SC., 10 PHD’S) ISO 9001 & ISO 14001 ANNUAL INCOME: • 50 MIL. EURO IN 2004 60 MIL. EURO IN 2005 75 MIL. EURO IN 2006 80 MIL. EURO IN 2007 EXPORT 40% 30% OF TOTAL TURNOVER IN KONČAR GROUP
  5. 5. KONČAR KET – MAIN AREAS OF ACTIVITIES PRODUCTION OF ELECTRICAL ENERGY (HPP, TPP, NPP…) SUBSTATIONS (TRANSMISSION, DISTRIBUTION) TRANSPORT AND MARINE CONTROL AND PROTECTION INDUSTRY (WATER, MINING, OIL AND GAS TRANSPORT, ROADS BUILDING…)
  6. 6. KONČAR KET – ORGANIZATION BOARD Tomi Dužević, President Miljenko Kovačec, Memeber Stjepan Dragičević, Member QUALITY INSURANCE LEGAL AND DEPT. PERSONNEL DEPT. B. U. B. U. B. U. DISTRIBUTION B. U. WIND B. U. CONTROL TRANSMISSION SOURCES OF B. U. TRANSPORT OF ENERGY AND GENERATION AND PROTECTION OF EL. ENERGY EL. ENERGY INDUSTRY
  7. 7. ENGINEERING PARTNER Functional analisys Complete solutions – “Turn – key” projects Design – Engineering according to world’s standards Project management – Standardized methods and tools Programming – Quality insurance based on ISO 9001 and debugging Courses for all organizational levels Maintenance - 24/7 support for delivered systems: Installation – interventions and testing – Preventive maintenance – Spare parts System management: commisioning – Optimization – Upgrades Maintenance & Upgrading
  8. 8. PROCESS SYSTEM ENGINEERING Installation and Comissioning Analisys and Programming testing and design and debugging maintenance OS installation Work statment Network •Time schedule Hardware configuration Comissioning •Implem. plan - servers, work SCADA software Supervision of •Documentation stations, network installation work during •Technical desc. DMS software waranty period •Testing plan Software installation •Educational plan -SCADA, Internal acceptance Interventions applications, test Maintenance Design protocol Factory acceptance •System schemes conversion test Upgrade of the •Hardware Delivery and basic software dsiposition Parameter lists assembling •Data model Users Site acceptance test Upgrade of the administration System availability new functions test CUSTOMER EDUCATION
  9. 9. DISTRIBUTION CONTROL CENTERS IN CROATIA
  10. 10. ZAGREB
  11. 11. RIJEKA
  12. 12. ELEKTRO PRIMORSKA
  13. 13. ELEKTRO PRIMORSKA
  14. 14. HPC SYRIA – PROJECT PALMYRA COLECTING POINT PALMYRA GTP ARAK
  15. 15. PALMYRA - CONFIGURATION Event list Report Operator Pisač liste Pisač za Operaterska printer printer workstation dogañaja izvještaje radna stanica Optical fiber cable, monomode, 32 km Optički kabel, monomodna vlakna, 32 km Process LAN Process LAN mreža Procesna LAN Procesna LAN mreža Process U/I Procesni I/O Process I/O Procesni U/I Procesna stanica modules modules moduli moduli CP PALMYRA Procesna stanica CPU CPU GTP ARAK COMLI Procesni RS-232 Procesni signali Process signals i commands MODBUS / RS-485 Process signals signali i and komande and commands komande Operaterski Operator panel panel Flow Računala computers protoka Metering station on Collectingstanica Sabirna Point Mjerna stanica na GTP ARAK GTP Arak PALMYRA PALMYRA
  16. 16. NATIONAL CONTROL CENTER PLINACRO Contract signed: 25.05.2005. Planned project duration: 17 months System put in operation: 06.10.2006. Project characteristics: Replacement of existing SCADA system Delivery and installation of new communication equipment Replacement of old RTUs (DS 801 i MP 200/1) with ABB RTU 560 Delivery and integration of GIS/TIS system Delivery and implementation of Special functions Complete interior decoration of NCC
  17. 17. NCC PLINACRO - OBJECTS SCADA Existing controlers (Mitsubishi) Communication subsystem Protocol conversion Existing Panel controlers (Opto 22) Protocol conversion Flow and pressure regulation HiNote Ultra CT475 M Service laptop Existing stations with DS 801 TN and ABB MP 200/1
  18. 18. PLC FUNCTIONS OF RTU 560 RTU 560 PLC functions: SCADA 1. MRS - Presurre and/or flow regulation - Acquisistion of accumulators Communication subsystem - Impuls replications for odorization Panel 2. MRC - Presurre and/or flow regulation - Flow calculation according to ISO 5167 HiNote Ul tra CT475 M - Generation of impulses for Service laptop pseudo accumulators
  19. 19. COMMUNICATION SYSTEM PDH MICROWAVE RING - 7 GHz - 13 GHz - 18 GHz
  20. 20. SCADA SIMONE
  21. 21. SPECIAL FUNCTIONS Load forecasting Real-time dynamic simulation of gas network with state estimation “Look-ahead” simulation Leak detection and localization Predictive simulation (what-if studies) Off-line simulation studies Application modules based on dynamic real-time simulation: – Instrument accuracy analysis – Limit monitoring for process parameter values – Quality tracking – Pig tracking – “Survival time” analysis
  22. 22. GIS TIS
  23. 23. PLINACRO –75 BAR SYSTEM New 75 bar pipelines: Lučko – Ivanja Reka – Slavonski Brod i Draganić – Rijeka – Pula (appr. 400 km) Optical communication system between existing NDC and all new stations IEC 104 communication protocol used ALL stations on new pipeline routes included in SCADA system (off-takes, regulating nodes, block stations, pig launching and receiving stations, etc.) These activities are continued on new pipeline route to South Croatia
  24. 24. PLINACRO TELEREADING SYSTEM • Measurement data reading- one of most important activities in gas transport management Local data logging on all off-take stations installed in 2004. It is used for invoicing of gas transport services Manual data acquisition from 139 off-take stations (226 meter lines) is difficult and it is performed on quarterly basis Objectives of TeleReading system: • Remote reading and collection of fiscal measurement data • Up-to-date data on dynamic behaviour gas consumption • Remote parameter setup for fiscal meters • Acquisition of analog and digital process signals • Processing and storage of collected data on central servers
  25. 25. CONFIGURATION OF TELEREADING SYSTEM
  26. 26. ENERGY MARKET LIBERALIZATION Foundation of natural gas market The activities of natural gas supply, transport and delivery to consumers are segmented Larger number of market participants – competition in some business segments Each market participant is responsible for its own business segment It is necessary to establish new communication system to support new business processes: Vertical communication between different IT systems (SCADA ↔ Commercial management ↔ ERP) Horizontal communication between different gas market participants
  27. 27. COMMERCIAL GAS MANAGEMENT SYSTEM Link between technology and business management Basis for execution of business function Business function Commercial gas transport management consists of following subfunctions: - contracting (capacity booking) - nomination - measurement - allocation - balancing - invoicing - capacity trading on secondary market - gas options trading - master data maintenance
  28. 28. APPLICATION INTEGRATION (ESB) Work station User GUI for accessing commercial IBM WebSphere Portal Server management data Web Portlets for individual business applications IBM WebSphere Enterprise service bus + CDM Commercial gas transport Central database management applications for commercial gas transport Adapters for external systems: management Telereading, UDW, Simone, ERP. Oracle database server IBM WebSphere Application Server IBM WebSphere Process Server
  29. 29. COMMERCIAL SYSTEM ARCHITECTURE Internal External users users IBM WebSphere (Company portal) SIMONE SIMONE user user ABB AVANTI Commercial ABB NM ORACLE ERP Gas SIMONE SCADA (Oracle E- TeleReading SIMONE Transport Capacity ERP DB Business (GEMA Gas) Online ABB NM Management Tool ORACLE Suite 11i) UDW System UDW Adapte Adapter Adapter Adapter Adapter Adapter r IBM WebSphere middleware (ESB, Message brocker, XML) ORACLE ORACLE Commercial TeleReading gas transport DB mgmt DB
  30. 30. IT SYSTEMS SIMONE – free gas transport capacity calculation by means of dynamic gas network simulation Telereading – remote gas consumption meter reading UDW – historis process data warehouse and interfaces for accessing other relevant data (SCADA, …) ERP – business information system (invoicing and payment control) TIS – technical information system Connection with external system via company portal: Shippers Consumers Other TSOs
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