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    Old Guard Presentation - Presentation Transcript

    1. Application of Vision Systems Bobby Lindsey InVision Systems Western Kentucky University
    2. What is a Vision System? Consists of camera(s), a controller, and software Uses images to perform inspections Makes decisions based on acquired images Interfaces with other devices and machines
    3. Why Use A Vision System? Take many measurements very quickly Detect complex patterns and shapes Identify and track parts by label Calculate statistical data from inspections Track the source of problems Highly adaptable and scalable
    4. How Do They Work?
    5. How Do They Work? Lighting
    6. How Do They Work? Product Lighting
    7. How Do They Work? Lens Product Lighting
    8. How Do They Work? CCD Lens Product Lighting
    9. How Do They Work? Controller CCD Lens Product Lighting
    10. How Do They Work? Controller CCD Lens Other Product Devices Lighting
    11. How Do They Work? Controller CCD Lens Network Other Product Devices Lighting
    12. Closer Look: Lighting Lighting One of the most important aspects of a good image Can be direct or indirect May be always on or fire with shutter Glare can be a major issue Must be steady and non flickering Ambient lighting may be sufficient for some applications
    13. Closer Look: Lighting Lighting One of the most important aspects of a good image Can be direct or indirect May be always on or fire with shutter Glare can be a major issue Must be steady and non flickering Ambient lighting may be sufficient for some applications
    14. Closer Look: Lighting Lighting One of the most important aspects of a good image Can be direct or indirect May be always on or fire with shutter Glare can be a major issue Must be steady and non flickering Ambient lighting may be sufficient for some applications
    15. Closer Look: Lighting Lighting One of the most important aspects of a good image Can be direct or indirect May be always on or fire with shutter Glare can be a major issue Must be steady and non flickering Ambient lighting may be sufficient for some applications
    16. Closer Look: Lighting Lighting One of the most important aspects of a good image Can be direct or indirect May be always on or fire with shutter Glare can be a major issue Must be steady and non flickering Ambient lighting may be sufficient for some applications
    17. Closer Look: Products Product Products can range in size, shape, and complexity Some larger products may require multiple cameras and/or movement of cameras to perform inspections Aspects such as position, size, and occurrence Products may be tracked or recognized by identifying text using OCR functions
    18. CCD Closer Look: Camera Lens Light is sent through the lens and is focused on the CCD sensor The CCD sensor creates an electrical signal representing the light Lens selection is dependent on the size of the product being measured and the accuracy needed Camera resolutions typically ranges from <0.5 MP to 16 MP Effective resolution may vary with application
    19. Effective Resolution
    20. Effective Resolution
    21. Effective Resolution
    22. Effective Resolution 9 in 480 px
    23. Effective Resolution 9 in 480 px
    24. Effective Resolution 9 in 3 in 480 px 160 px
    25. Effective Resolution 9 in 3 in 480 px 160 px
    26. Effective Resolution
    27. Effective Resolution 9 in 480 px
    28. Effective Resolution 9 in in = 0.01875 480 px px
    29. Effective Resolution 9 in in = 0.01875 480 px px Effective Resolution = 0.01875 in
    30. Effective Resolution 9 in in = 0.01875 480 px px Effective Resolution = 0.01875 in 3 ± 0.01875 in
    31. Effective Resolution
    32. Effective Resolution
    33. Effective Resolution
    34. Effective Resolution
    35. Effective Resolution
    36. Closer Look: Controller Controller Runs specialized vision system software Processes images obtained from the camera(s) Performs inspections on the images based on the program specifications Makes decisions based on results of the inspection May signal external devices upon inspection results Can track results and produce statistical reports
    37. Vision Systems In Action
    38. Vision Systems In Action
    39. Vision Systems In Action
    40. Vision Systems In Action
    41. Vision Systems In Action
    42. Vision Systems In Action
    43. Vision Systems In Action
    44. Vision Systems In Action
    45. Vision Systems In Action
    46. Vision Systems In Action
    47. Vision Systems In Action
    48. Vision Systems In Action BAD BAD
    49. Vision Systems In Action
    50. Vision Systems In Action
    51. Vision Systems In Action
    52. Vision Systems In Action
    53. Vision Systems In Action BAD BAD
    54. Vision Systems In Action
    55. Vision Systems In Action
    56. Where are Vision Systems Used? Product Inspection Machine Vision
    57. Pick and Place Uses a vision system to pick up very small components such as resistors, diodes, and transistors The magnified image aids in the positioning of these components correctly onto the PCB
    58. Pick and Place Uses a vision system to pick up very small components such as resistors, diodes, and transistors The magnified image aids in the positioning of these components correctly onto the PCB
    59. Pick and Place Uses a vision system to pick up very small components such as resistors, diodes, and transistors The magnified image aids in the positioning of these components correctly onto the PCB
    60. Pick and Place Uses a vision system to pick up very small components such as resistors, diodes, and transistors The magnified image aids in the positioning of these components correctly onto the PCB
    61. Pick and Place Uses a vision system to pick up very small components such as resistors, diodes, and transistors The magnified image aids in the positioning of these components correctly onto the PCB
    62. Printed Circuit Board Mill Uses a vision system to position the tool holder when changing tools After milling, the camera is used to inspect the machined features
    63. Printed Circuit Board Mill Uses a vision system to position the tool holder when changing tools After milling, the camera is used to inspect the machined features
    64. Printed Circuit Board Mill Uses a vision system to position the tool holder when changing tools After milling, the camera is used to inspect the machined features
    65. Printed Circuit Board Mill Uses a vision system to position the tool holder when changing tools After milling, the camera is used to inspect the machined features
    66. Printed Circuit Board Mill Uses a vision system to position the tool holder when changing tools After milling, the camera is used to inspect the machined features
    67. Conclusions Consist of camera(s), a controller, and software Very useful for performing inspections on products Data gathered from inspections may be stored and/or transmitted to other devices May also be used in numerous ways to assure and improve the quality of products
    68. Questions?
    69. Questions?

    + Bobby.LindseyBobby.Lindsey, 4 months ago

    custom

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