Basics of rfid blaze automation


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Basics of rfid blaze automation

  1. 1. Basics of RFID Technology Sridhar Ponugupati Blaze Automation 18 June 2010
  2. 2. Q.E.D. Systems • Craig K. Harmon • President Visit our web sites: and http://www.autoid.org  Chair, ASC INCITS T6 (Radio Frequency Identification) - ANS INCITS 256:1999, 2001  Chair, U.S. TAG to ISO/IEC JTC 1/SC 31/WG 4 “RFID”  Chair, ASC MH 10/SC 8/WG 4, RFID for Returnable Containers  Chair, ISO TC 122/WG 4 (Shipping Labels) & ISO TC 122/WG 7 (Product Packaging)  Chair, ISO TC 122/104 JWG - Supply Chain Applications of RFID  Senior Project Editor ISO/IEC JTC 1/SC 31/WG 4/SG 3 (RFID - Air Interface)  JTC 1/SC 31 Liaison Officer to the International Telecommunications Union (ITU-R)  JTC 1/SC 31 Liaison Officer to the International Air Transport Association (IATA)  JTC 1/SC 31 Liaison to the European Telecommunications Standards Institute (ETSI)  ASC MH 10/SC 8 Liaison Universal Postal Union (UPU) Physical Encoding Group (PEG)  Expert to USPS Strategic Technology Council  ISO TC 104 (Freight Containers / RFID) Liaison Officer to JTC 1/SC 31  Project Editor, ISO 18185 (Freight Containers - Electronic Container Seals)  Chairman & Project Editor, ANS MH10.8.2 (Data Application Identifiers)  Vocabulary Rapporteur to ISO/IEC JTC 1/SC 31  Project Editor, American Trucking Association (ATA) ADE Work Group  AIAG Bar Code, Applications, 2D, Tire, Returnables, and RFID Committees  Project Editor, EIA Shipping Label, Product, Product Package, & Component Marking  Advisor, U.S. Department of Defense in Migration to Commercial Standards  Project Editor, NATO STANAG 2233 (RFID for NATO Asset Tracking)  Project Editor Designate (Japan) - ISO/IEC 15459-3 (Unique Identification of Items)  Project Editor Designate (Japan) - Technical Report on Direct Part Marking  Convenor (CKH) and Secretary (MAH) - INCITS T20 (Real Time Locating Systems)  Convenor Designate (MAH) - SC 31/WG 5 (Real Time Locating Systems)
  3. 3. Session Description It is unlikely that any technology in the automatic identification and data capture industry has been hyped more than RFID. So what is the truth? What technologies are best suited for which technologies? What is the relationship between regulations in the United States and in other parts of the world? What is the future of that regulation? How to determine which technology is best for you by asking yourself three little questions: "How far?", "How fast?”, and "How many?" Learn the answers to these and other questions in this session.
  4. 4. What is RFID? • RFID is an ADC technology that uses radio-frequency waves to transfer data between a reader and a movable item to identify, categorize, track... • RFID is fast, reliable, and does not require physical sight or contact between reader/scanner and the tagged item
  5. 5. What Constitutes an RFID System?• One or more RF tags• Two or more antennas• One or more interrogators• One or more host computers• Appropriate software
  6. 6. RFID System Components(block diagram) Antenna Reader Asset/Tag Asset Firmware Tag Insert TCP/IP ~ Host Power Application Customer’s Software API MIS
  7. 7. APPLICATION INTERROGATOR RF TAG Tag Physical Memory Decoder AIR Logical Application Program Interface Encoder Memory DEVICE INTERFACE Map COMMANDS Tag COMMANDS APPLICATION COMMANDS Command / Driver Response and APPLICATION Unit Mapping RESPONSES Rules RESPONSES DEVICE RESPONSES Logical Memory Note: The Logical Memory Map in the Tag Physical Memory is given by the Tag architecture and the mapping rules DATA PROTOCOL PHYSICAL in the Tag Driver. All the information in PROCESSOR INTERROGATOR the Logical Memory is represented in the Logical Memory Map ISO/IEC 15961 ISO/IEC 15962 ISO/IEC 15962 ISO/IEC 18000 Annexes
  8. 8. RFID Operation Sequence of Communication • Host Manages Reader(s) and Issues Commands • Reader and tag communicate via RF signal • Carrier signal generated by the reader (upon request from the host application) • Carrier signal sent out through the antennas • Carrier signal hits tag(s) • Tag receives and modifies carrier signal – “sends back” modulated signal (Passive Backscatter - FCC and ITU refer to as “field disturbance device”) • Antennas receive the modulated signal and send them to the Reader • Reader decodes the data – Results returned to the host application
  9. 9. RFID Operations
  10. 10. What is RFID? -- The Tags• Tags can be read-only or read-write• Tag memory can be factory or field programmed, partitionable, and optionally permanently locked• Bytes left unlocked can be rewritten over more than 100,000 times
  11. 11. RFID System Basics • Tag ID Only • Read Only (Factory • Programmable Programmed) Database Pointer • WORM - Write • Mission Critical Once, Read Many Information times • Portable Database • Reprogrammable (Field Programmable) • Read/Write (In-Use Programmable)
  12. 12. What is RFID? -- The TagsTags can be attached toalmost anything: – pallets or cases of product – vehicles – company assets or personnel – items such as apparel, luggage, laundry – people, livestock, or pets – high value electronics such as computers, TVs, camcorders
  13. 13. Are All Tags The Same?Basic Types: Active • Tag transmits radio signal • Battery powered memory, radio & circuitry • High Read Range (300 feet) Passive • Tag reflects radio signal from reader • Reader powered • Shorter Read Range (4 inches - 15 feet)
  14. 14. Are All Tags The Same?Variations: – Memory • Size (16 bits - 512 kBytes +) • Read-Only, Read/Write or WORM • Type: EEProm, Antifuse, FeRam – Arbitration (Anti-collision) • Ability to read/write one or many tags at a time – Frequency • 125KHz - 5.8 GHz – Physical Dimensions • Thumbnail to Brick sizes – Price ($0.50 to $250)
  15. 15. RFID System Basics• How far?• How fast?• How many?• How much?• Attached to and surround by what?
  16. 16. What is RFID? -- The Readers • Readers (interrogators) can be at a fixed point such as – Entrance/exit – Point of sale – Warehouse • Readers can also be mobile -- tethered, hand-held, or wireless
  17. 17. <150 kHz (125 kHz & 134 kHz )Advantages• Uses normal CMOS processing — basic and ubiquitous• Relative freedom from regulatory limitations• Well suited for applications requiring reading small amounts of data at slow speeds and minimal distances• Penetrates materials well (water, tissue, wood, aluminum)
  18. 18. <150 kHz (125 kHz & 134 kHz )Disadvantages:• Does not penetrate or transmit around metals (iron, steel)• Handles only small amounts of data• Slow read speeds• Large Antennas -- compared to higher frequencies• Minimal Range
  19. 19. <150 kHz (125 kHz & 134 kHz )Disadvantages:• Tag construction: is thicker (than 13.56 MHz) is more expensive (than 13.56 MHz) more complex (requires more turns of the induction coil)
  20. 20. 13.56 MHzAdvantages• Uses normal CMOS processing--basic and ubiquitous• Well suited for applications requiring reading small amounts of data and minimal distances• Penetrates water/tissue well• Simpler antenna design (fewer turns of the coil); lower costs to build• Higher data rate (than 125 kHz--but slower than higher MHz systems)• Thinner tag construction (than 125 kHz)• Popular Smart Card frequency
  21. 21. 13.56 MHzDisadvantages• Government regulated frequency (U.S. and Europe recently harmonized)• Does not penetrate or transmit around metals• Large Antennas (compared to higher frequencies)• Larger tag size than higher frequencies• Tag construction: requires more than one surface to complete a circuit• Reading Range of ≈ 0.7 m
  22. 22. RFID Primer…Frequencies RFID: Toll Roads Electromagnetic Field DataTerminal Coupling: Lower Range UHF Cell Phone >300 MHz <3 (<1) GHz (862-928 MHz ANSI MH10.8.4, ISO 18185, B-11 & GTAG) 1000 MHz (433.92 MHz ISO 18185)
  23. 23. >300 MHz <1GHzAdvantages• Effective around metals• Best available frequency for distances of >1m• Tag size smaller than 13.56 MHz• Smaller antennas• Range: licensed to 20-40 with reasonable sized tag (stamp to eraser size). Unlicensed 3-5 m.• Good non-line-of-sight communication (except for conductive, "lossy" materials)• High data rate; Large amounts of data• Controlled read zone (through antenna directionality)
  24. 24. >300 MHz <1GHzDisadvantages• Does not penetrate water/tissue• Regulatory issues (differences in frequency, channels, power, and duty cycle)• Regulatory issues in Europe (similar band 869 MHz requires frequency agile chip)950 - 956 MHz under study in Japan
  25. 25. RFID Primer…Frequencies RFID: Item Management EAS Electromagnetic Field Coupling: 2.45 GHz 2.45 GHz
  26. 26. 2.45 GHzAdvantages• Tag size smaller than inductive or lower range UHF (1"x 1/4")• Range: greater range than inductive w/o battery• More bandwidth than lower range UHF (more frequencies to hop)• Smaller antennas than lower range UHF or inductive• High data rate
  27. 27. 2.45 GHzAdvantages• Good non-line-of-sight communication (except for conductive, "lossy" materials)• Can transmit large amounts of data more quickly than lower frequencies• Controlled read zone (through antenna directionality)• Effective around metals with tuning/design adaptations
  28. 28. 2.45 GHzDisadvantages• More susceptible to electronic noise than lower UHF bands, e.g. 433 MHz, 860-930 MHz• Shared spectrum with other technologies-- microwave ovens, RLANS, TV devices, etc.• Requires non-interfering, "good neighbor" tactics like FHSS• Competitive requirement: single chip--highly technical; limited number of vendors• Regulatory approvals still "in process"
  29. 29. RFID Primer…Frequency >5.8 GHz RFID: European Tolls (European Road Telematics Frequency) Advantages: • Less congested band/less interference Disadvantages: • Not available in U.S. or many other 300 GHz countries (5.9 now in FCC review) • Must orient antennas carefully • Range limited (due to scaling issues/wavelengths) • Chip difficult to build • Expensive
  30. 30. Spectrum Regulation• The radio frequency (RF) spectrum is a scarce and shared resource, used nationally and internationally, and subject to a wide range of regulatory oversight. In the U.S., the Federal Communications Commission is a key regulatory body that allocates spectrum use and resolves spectrum conflicts. The International Telecommunication Union (ITU) is a specialized agency of the United Nations which plays the same role internationally.
  31. 31. Regulations - ITU
  32. 32. Regulatory Differences • Usage of channel – Primary service – Secondary service • Cannot interfere with primary service • Cannot claim protection of interference from primary service • Can claim protection of interference from other secondary users – Industrial, Scientific, & Medical (ISM) Bands • Narrowband or Spread Spectrum • Power level • Duty cycle
  33. 33. How far, how fast, how much, how many, attached to what? Fre quency Regulatio n Range Data Spe ed Comments Animal identification 125-150 kHz Basically unregulated Å 10 cm Low and factory data collection systems ISM band, differing Popular frequency for Low to 13.56 MHz power levels and duty < 1m I.C. Cards (Smart moderate cycle Cards) Non-specific Short Asset tracking for U.S. 433 MHz Range Devices (SRD), 1 Š 100 m Moderate DoD (Pallets) Location Systems ISM band (Region 2); increasing use in EAN.UCC GTAG, Moderate to 860-930 M Hz other regions, 2Š 5m MH10.8.4 (RTI), high differing power levels AIAG B-11 (Tires) and duty cycle ISM band, differing IEEE 802.11b, 2450 MHz power levels and duty 1Š 2m High Bluetooth, CT, cycle AIAG B-11
  34. 34. Radio Frequency Identification (RFID) Applications
  35. 35. Portal Applications Bill of Lading Material Tracking
  36. 36. Portal Applications Limited number items at forklift speeds 8’ X 10’ doorways Electronic receipt & dispatch Wrong destination alert Electronic marking Pallet/container item tracking
  37. 37. Conveyor / Assembly Line Read / Write Operations Higher Accuracy than Bar Code
  38. 38. Conveyor / Assembly Line Up to 450 fpm 60+ items per container Inexpensive tunnels Longer tunnel more items Electronic receipt Sorting Electronic marking
  39. 39. Hand Held Application Categories Batch Wireless Fixed Station
  40. 40. Application Examples Wireless / Batch Material Handling By Destination Inventory Management Where is it going? Where has it been? Where is it? What is it? Should it be here? What is inside the box? Material Handling Inspecting / Maintaining Material Handling Aggregate / De-aggregate Has this been repaired? Is this under warrantee? What have I assembled or disassembled? Has this been inspected? How many do I have? Do I have enough? Is this complete? What is the asset’s status or state?
  41. 41. Shipping Validation
  42. 42. Intelligent Labels
  43. 43. The HazMat Label
  44. 44. HazMat Smart Label Low power > long range 1024 bit memory Read/write/lock on 8 bits Advanced protocol  Efficient multi-id  Lock data permanently  12 ms/8 byte read  25ms/byte write  Group select  Broadcast write  40 tags/second  Anti-collision
  45. 45. Radio Frequency Identification (RFID) Standards
  46. 46. The Layers of Logistic Units (Optically Readable Media)Layer 5ISO TC 204 (None)AIAG B-15 Movement Vehicle (truck, airplane, ship, train)Layer 4ISO TC 104 (None) Container (e.g., 40 foot Sea Container)Layer 3ISO TC 122/WG 4 (15394)ANSI MH10.8.1 Unit Load Unit LoadAIAG B-10/14EIA 556-B “Pallet” “Pallet”UCC 6Layer 2ISO TC 122/WG 4 (15394)ANSI MH10.8.1 Transport Transport Transport TransportAIAG B-10/14 Unit Unit Unit UnitEIA 556-BUCC 6/EAN Genl SpecLayer 1ISO TC 122/WG 7 (22742)ANSI MH10.8.6AIAG B-4 (TBD) Pkg Pkg Pkg Pkg Pkg Pkg Pkg PkgEIA 621/624 & IEC TC 91UCC 1 /EAN Genl SpecLayer 0ISO TC 122 (TBD)ANSI MH10.8.7AIAG B-4 Item Item Item Item Item Item Item Item Item Item Item Item Item Item Item ItemEIA SP-3497UCC 1 /EAN Genl Spec
  47. 47. The Layers of Logistic Units (Radio Frequency Identification - RFID)Layer 5ISO TC 104ISO TC 204 (ISO 14816)IATA Movement VehicleISO TC 8AAR (truck, airplane, ship, train)Layer 4 (433 MHz, 860-930 MHz)ISO 122/104 JWG (ISO 10374)ISO TC 104 (ISO 18185) ContainerISO TC 104 (Beyond 18185)ISO 17363 (122/104 JWG) (e.g., 40 foot Sea Container)Layer 3 (433 MHz, 860-930 MHz)ISO 17364 (122/104 JWG)ANSI MH10.8.4 Unit Load Unit LoadAIAG (TBD)EIA (TBD) “Pallet” “Pallet”EAN.UCC GTAGLayer 2 (860-930 MHz)ISO 17365 (122/104 JWG)ANSI MH10.8.8 Transport Transport Transport TransportAIAG (TBD) Unit Unit Unit UnitTCIF (TBD)Layer 1 (860-930 MHz)ISO 17366 (122/104 JWG) Pkg Pkg Pkg Pkg Pkg Pkg Pkg PkgLayer 0 (860-930 MHz)ISO 17367 (122/104 JWG)AIAG B-11 Item Item Item Item Item Item Item Item Item Item Item Item Item Item Item Item
  48. 48. Application Requirements© Q.E.D. Systems 2003  Wal-Mart - Suppliers will mark inbound cases and pallets with RFID - 1 January 2005 - May, 2003 specification calls for ≈256 bit read/write tag  U.S. Department of Defense - Draft RFID policy to be completed by 18 September 2003 - To issue final policy in July of 2004 that will require suppliers to put passive RFID tags on selected case/pallet packaging by January of 2005. Draft policy calls for passive tags (est. 256 byte) and active tags
  49. 49. Lads, Dads, & Granddads                                                          
  50. 50. ???
  51. 51. ThankYou!