IPCO Power Fuel Treatment

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IPCO Power BV provides environmental solutions for the shipping, power and petrochemical industry. IPCO Power started its activities in 1997. …

IPCO Power BV provides environmental solutions for the shipping, power and petrochemical industry. IPCO Power started its activities in 1997.
The main activities of IPCO Power are Fuel Improvement, Vapour Recovery and Odour Control.

Introduction of Fuel Improvement Technology:
Heavy Fuel Oil (HFO) is not homogenous and has an average droplet size of 70 micron and larger.
It contains numerous much larger clusters of asphaltenes and complex long-chain hydro-carbons.
It is a refinery waste stream product with a high BTU content used as fuel oil.
Centrifuges and automated filters are used to clean the fuel. A percentage of the purchased fuel ends up in the slop tank.

IPCO Power’s “Fluid Shearing Technology” homogenizes your HFO reducing size and mass of fuel particles.
It is implemented in several applications on vessels and plants operating on HFO.

Sludge Reduction
IPCO POWER’s FID Reducer Sludge Reduction Systems are installed directly before the centrifuge.
As a result of the reduction in fuel droplet size, centrifuges and filters will be able to more effectively remove in-organic contaminants and stay clean much longer.
Consequently, sludge generation will be reduced by approx 50% - 80% as shown in the below diagram and centrifuge flushing intervals will be significantly extended

Combustion Improvement
IPCO POWER’s FID Improver Combustion Improvement Systems homogenize heavy fuel oil after passing through heaters and pumps in the high pressure side of fuel injection system, supplying fine filters and injectors with fuel droplets of 3 micron or smaller. The improved atomization and more intensive contact of fuel with oxygen will significantly enhance combustion, reducing fuel consumption and lower emissions.

IPCO Power FID Injector Systems are combustion improvement systems designed to create a stable “water in fuel” emulsion. The implementation of emulsified fuel significantly enhances fuel atomization and distribution in the combustion chamber.
This results in more effective combustion, lower fuel consumption and a reduction of NOx, HC and PM pollutants,
while the engine’s combustion chambers, pistons, exhaust system and lube oil will stay much cleaner.


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  • 1. IPCO Power provides the shipping, power and petrochemical industry with environmental solutions. Fuel ImprovementFuel Improvement
  • 2. Fuel Treatment Systems Heavy Fuel Oil (HFO) is not homogenous and has an average droplet size of 70 micron and larger. It contains numerous much larger clusters of asphaltenes and complex long-chain hydro-carbons. It is a refinery waste stream product with a high BTU content used as fuel oil. Centrifuges and automated filters are used to clean the fuel. A percentage of the purchased fuel ends up in the slop tank. HFO needs to be heated and pressurized before it can be used to operated engines or boilers. Exposing fuel to heat and pressure will unavoidably increase the size and mass of the fuel droplet, change the physical condition of the oil and negatively impact the combustion process. Implementing IPCO Power Fluid Shearing Technology reduces fuel droplet size to 3 micron and smaller to enhance the cleaning process and reduce the waste stream going to the slop tank for disposal. Smaller fuel droplets enhance combustion, lower emissions, improve fuel economy, extend engine overhaul intervals and lower overall operating costs. IPCO Power's “ ” homogenizes your HFO reducing size and mass of fuel particles. It is implemented in several applications on vessels and plants operating on HFO. Fluid Shearing Technology Sludge Reduction FID ReducerIPCO Power's Sludge Reduction Systems are installed directly before the centrifuge. As a result of the reduction in fuel droplet size, centrifuges and filters will be able to more effectively remove in- organic contaminants and stay clean much longer. Consequently, sludge generation from centrifuges and filters will be reduced by approx. 50 to 80%. As a result, centrifuge and automated filter flushing intervals will have to be adjusted and will be significantly extended. Sludge 45 minutes Reducer off Sludge 45 minutes Reducer on Combustion Improvement FID ImproverIPCO Power’s Combustion Improvement Systems homogenize heavy fuel oil after passing through heaters and pumps in the high pressure side of fuel injection system, supplying fine filters and injectors with fuel droplets of 3 micron or smaller. The improved atomization and more intensive contact of fuel with oxygen will significantly enhance combustion, reducing fuel consumption and lower emissions.
  • 3. Approved by: More information on www.ipcopower.com Water in Fuel emulsion FID InjectorIPCO Power Systems are combustion improvement systems designed to create a stable “water in fuel” emulsion. The implementation of emulsified fuel significantly enhances fuel atomization and distribution in the combustion chamber. This results in more effective combustion, lower fuel consumption and a reduction of NOx, HC and PM pollutants, while the engine's combustion chambers, pistons, exhaust system and lube oil will stay much cleaner. Blending fuels to adjust viscosity or sulfur content FID BlenderIPCO Power’s is designed to blend fuels of different viscosities to produce a stable homogenous fuel of the desired viscosity. The system can also be utilized to blend batches of fuel to adjust for sulfur content. IPCO's FID Blender provides a reliable, stable and completely homogeneous fuel to meet predetermined viscosity or sulfur content specifications. Re-using sludge & waste oil FID RecyclerIPCO Power’s sets new standards in re-using any remaining sludge and waste oil. All installations operating on HFO produce sludge and waste oil, resulting in an expensive disposal problem. With the use of IPCO'S FID Recycler the current “waste stream” can now be converted to “fuel” to be used in boilers and incinerators. This “new” fuel will have the same efficiency as the conventional fuels typically used in HFO installations. H OH O2 Fuel emulsion, after treatment by homogenizer Water added to fuel, before treatment by homogenizer IPCO Power homogenizer Combination To effectively improve the fuel quality we recommend installing a: - Combination of an FID Reducer and an FID Improver, or - Combination of an FID Reducer and an FID Injector System The two step fuel quality optimization process is environmentally supportive and will lower overall operating cost.
  • 4. IPCO Power BV Spinel 400 3316 LG Dordrecht the Netherlands info@ipcopower.com www.ipcopower.com T.: +31 78 65 21 866 Lowpressure,LowtemperatureHighpressure,Hightemperature Bunkertank transferpump Purifier/Separator feedpumps BoosterfeedpumpBoostercirculation pumps 123 Bunker tank SettlingtankDaytankHeater HeaterAutofilterVisco SeparatorMixtank EngineFinefilter Dumpcooler 123 Schematicofafuelsystem 1=FIDReducer 2=FIDInjector 3=FIDImprover