Energy Management by Food&Beverage Industry

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Avanceon's energy management solutions help Nestle save up to 40% energy costs

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Energy Management by Food&Beverage Industry

  1. 1. NESTLE PAKISTAN ENERGY SAVING PROJECTS
  2. 2. CONTEXT AND OVERVIEW <ul><li>Energy Saving Projects are very much in line with the Nestlé Corporate Energy Policy </li></ul><ul><li>Nestlé gives high priority to energy conservation and saving initiatives </li></ul><ul><li>Pakistan is no exception and below projects as per Nestlé policies and values </li></ul><ul><li>Projects undertaken in Pakistan were in Collaboration with Avanceon </li></ul><ul><li>Nestlé Sheikhupura Factory iWater Project </li></ul><ul><li>Nestlé Kabirwala Factory iWater Project </li></ul><ul><li>Nestlé Kabirwala Factory iBoiler Project </li></ul>
  3. 3. Nestlé Corporate Energy Policy <ul><li>Preserve resources and conserve Energy </li></ul><ul><li>Manufacturing Operations – to be sustainable through minimum impact on environment. </li></ul><ul><li>Efficient Energy User – best in class for Food manufacturers </li></ul><ul><li>Energy reduction initiatives at Site level. </li></ul><ul><li>Continuous improvement in energy consumption </li></ul><ul><li>Employee awareness on Energy Conservation </li></ul>
  4. 4. Initiatives undertaken in Nestle Pakistan <ul><li>Successful Projects in Pakistan in Collaboration with </li></ul><ul><li>Avanceon </li></ul><ul><ul><li>Nestlé Kabirwala Factory iWater Project </li></ul></ul><ul><li>Nestlé Kabirwala Factory iBoiler Project </li></ul>Nestlé Sheikhupura Factory iWater Project
  5. 5. Nestlé Sheikhupura Factory: iWater Project <ul><li>Supply and demand based management for the utility water system </li></ul><ul><li>Applications: Chilled Water System, Cooling Water System, Boiler Feed Water System, Spray Tower Exhaust air System , Raw water System </li></ul><ul><li>Results: </li></ul><ul><li>Total Investment 14.2 M PKR </li></ul><ul><li>Savings per Year : 5.2 M PKR </li></ul><ul><li>Actual Payback period: 2.67 Years </li></ul><ul><li>KWh reduction: 128 KWh </li></ul>
  6. 6. Nestlé Sheikhupura Factory: iWater Project <ul><li>Project Architecture </li></ul>
  7. 7. SUCCESSFULL PROJECTS <ul><li>Nestlé Kabirwala Factory iBoiler Project </li></ul><ul><li>Nestlé Sheikhupura Factory iBoiler Project </li></ul>Nestlé Kabirwala Factory iWater Project
  8. 8. Nestlé Kabirwala Factory iWater Project <ul><li>Applications: Chilled Water System, Cooling Water System, Boiler Feed </li></ul><ul><li>Water System, Ice Water System, Drinking Water System </li></ul><ul><li>Results: </li></ul><ul><li>Total Investment: 18.94 M PKR </li></ul><ul><li>Savings per year: 10.9 M PKR </li></ul><ul><li>Actual Payback period: 1.73 Years </li></ul><ul><li>KWh reduction: 182 KWh </li></ul><ul><li>Additional Benefits: </li></ul><ul><li>Better Demand and Supply management </li></ul><ul><li>Uniform operations </li></ul><ul><li>Reduced carbon footprint </li></ul>
  9. 9. Saving Results iWater KBF
  10. 10. Nestlé Kabirwala Factory iWater Project <ul><ul><li>Advantages: </li></ul></ul><ul><ul><li>More efficient control of the selected applications </li></ul></ul><ul><ul><li>Since there is a data acquisition system in iWater, now we have a minute level historical trend of each application, which also helps us in trouble shooting and planning the maintenance. </li></ul></ul><ul><ul><li>Very much operator friendly operation </li></ul></ul><ul><ul><li>Utility health check </li></ul></ul><ul><ul><li>Future improvement, by further fine tuning the set points, which may result in additional savings </li></ul></ul>
  11. 11. Nestlé Kabirwala Factory iWater Project Device Net Project Architecture
  12. 12. SUCCESSFULL PROJECTS <ul><li>Nestlé Sheikhupura Factory iWater Project </li></ul><ul><li>Nestlé Kabirwala Factory iWater Project </li></ul>Nestlé Kabirwala Factory iBoiler Project
  13. 13. Nestlé Kabirwala Factory iBoiler Project <ul><li>Optimized load allocation on boilers </li></ul><ul><li>through IBoiler master control system </li></ul><ul><li>Results : </li></ul><ul><li>Total Investment: Nil </li></ul><ul><li>Energy savings per year: 22.56 M PKR </li></ul><ul><li>Gas Consumption reduction: 4292 Nm3/day </li></ul><ul><li>for 3 Boilers </li></ul><ul><li>Monthly project payments out of expense budget </li></ul><ul><li>Additional Benefits: </li></ul><ul><ul><ul><li>Optimized boiler operation </li></ul></ul></ul><ul><ul><ul><li>Exact cost of steam at different operating loads </li></ul></ul></ul><ul><ul><ul><li>Unlimited historical trending of selected </li></ul></ul></ul><ul><ul><ul><li>boiler parameters helping to plan the boilers maintenance & trouble shooting </li></ul></ul></ul><ul><ul><ul><li>Authenticated overview of Boilers </li></ul></ul></ul><ul><ul><ul><li>performance over a period of time </li></ul></ul></ul>
  14. 14. Saving Results iBoiler
  15. 15. <ul><li>Project Architecture </li></ul>Nestlé Kabirwala Factory iBoiler Project
  16. 16. Nestlé Future Projects in Energy Saving <ul><li>Nestle and Avanceon to continue evaluate the potential available at Nestle Pakistan in the factories </li></ul><ul><li>Teams are working on an energy dashboard project for energy and balance of Fuel, electricity, water and compressed air in Nestle </li></ul><ul><li>Kabirwala Factory. </li></ul><ul><li>Nestle is keen to continue the energy partnership with Avanceon and to replicate successful protects in other countries as well as to engage in new, additional projects in Pakistan and elsewhere. </li></ul>
  17. 17. <ul><li>Thank you </li></ul>

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