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Autotrans systems
 

Autotrans systems

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    Autotrans systems Autotrans systems Document Transcript

    • AUTOTRANS SYSTEMSHome Company profile Product Contact Details Inquiry Plate Rolling Machine 3 Roll Fixed Axis Section Bending Machine 3 Roll Variable Axis 3 Roll Planetary Axis 3 Roll Linear Axis 4 Roll Planetary Axis 4 Roll Linear AxisThree Roll Fixed Axis:Information:This Plate Bending Machine is used in combination with press. The material is required to befeed after pre-pinching in press. In application with small thickness the material can be pre-bend within the machine,bring top roll as a press. This machine can be used to straightening bend plates & for straightening segmentalwelded Flange Joints. The machine is fully hydraulic, there for it can operate on full automatic buttons, Andonly a person operate full machine.Section Bending Attachment:Extended shafts are given to attach section bending dies. These dies can easily attached &easilyremoved from extended shaft.
    • Some Machine Features:1. Control panel- All operations like bending, cone guide, drop-end, hold cylinder & roller rotation is done on the panel. Also digital display gives position of top roller.2. Drop End- More clearance between top roller & bottom roller, higher degree of inclination of top roller make easy material removal.3. Cone Guide- Hardened cone guide is provided with bearing.4. Section Bending- Both top & bottom shafts are extended to mount die which enables different sections like beams, channels, angles, pipes, flats, round/sq bar bending.5.Greater tilting angle-Greater tilting angle for taper shell rolling with major dimensional difference between small & large die.
    • Apple effect Correction In Conventional machine In ROLL MASTER Not possible Easily possible Comparison chart between: Conventional screw press type plate bending machine & fully hydraulic ROLL MASTER plate bending machine.Sr. Feature Conventional screw type ROLL MASTER fullyno manual m/c hydraulic 1. Operation Complete manual fully automatic by operation cyl & button 2. Manpower required Min. 3 to 4 persons Only 1person require. 3. Cone bending manual adjustment By push button adjustment 4. Roundness correction Not possible Easily possible by (Apple effect removal) push button 5. section bending Usually light structural up to Possible up to size 75×75 angle & 200 beam & channel 100×50 channel 6. Bottom roll support Bush of C. I. or P. B. material Heavy duty bearings 7. Profile More ovality apxly 5mm. Perfect roundness within 1-2 mm. 8. Operation Time Slow due to Comparatively fast manual work involve since fully automatic 9. Roller position To be decided by scale & Digital reading on meter pointer hence not accurate for ease of parallalism. 10. Bending roller speed Constant Variable (more speed for less thickness material.) 11. Bearing support Narrow bush hence less Extra wide bearing bearing area. housing. 12. Maintenance cost More costly if P.B and G. M. Bearings less costly than bush replacement needed. P.B. Or G.I. bush. 13. Down time Requires 2-3 day to change Machine can be restarted bush after existing shaft size within 2-3 hours since confirmation bearing replacement is faster. 14. lubrication To be done manually, Automatic lubrication more wastage of oil hence guaranteed oiling to bearings.
    • Specification of machine:Model Width Thickness Top Roll Bottom H.P. (mm) (mm) dia Roll dia3R 1005 FA 1000 5 150 140 23R 1010 FA 1000 10 160 145 33R 1016 FA 1000 16 176 162 53R 1020 FA 1000 20 195 176 5Model Width Thickness Top Roll Bottom H.P. (mm) (mm) dia Roll dia3R 1505 FA 1500 5 165 150 33R 1510 FA 1500 10 180 160 53R 1516 FA 1500 16 190 180 7.53R 1520 FA 1500 20 210 190 7.5Model Width Thickness Top Roll Bottom H.P. (mm) (mm) dia Roll dia3R 2005 FA 2000 5 180 165 53R 2010 FA 2000 10 215 180 53R 2016 FA 2000 16 245 220 7.53R 2020 FA 2000 20 260 230 103R 2025 FA 2000 25 280 240 15Model Width Thickness Top Roll Bottom H.P. (mm) (mm) dia Roll dia3R 2505 FA 2500 5 190 170 53R 2510 FA 2500 10 230 215 7.53R 2516 FA 2500 16 255 235 7.53R 2520 FA 2500 20 275 250 103R 2525 FA 2500 25 310 285 153R 2530 FA 2500 30 380 320 20Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.
    • Photos:
    • Three Roll Variable Axis:Information:This plate bending machine is built in pre-pinching within machine; and is provided with bottomrollers adjustable in horizontal axis direction & top roller adjustable in vertical axis direction. Itis then possible to vary the centre distance between bottom rollers. It is possible to obtain conebending with heavy thickness.Bearings are used for low friction and easy of maintenance. The standard sizes of bearings areused to easy of maintenance.
    • Some Machine Features:1) Bending Capacity- Three movable rolls with hydraulic cylinders gives large bending capacity with pre-pinching capacity.2) Breaking Cylinders- Breaking systems for roller anti-rotation & safety.3) Hydraulic Motor- Rollers are separately driven by hydraulic motors, so it allows to varying the rotational speed of rollers.4) PLC Control Systems- PLC control gives consistency in production. Number of programs can feed in PLC & can easily run whenever required. PLC is provided with display on witch roller position reading is displayed.5) Moving console- All control buttons are conveniently located on an moving console. It makes easy operation to operator.6) Hardened rollers- Hardened rollers are provided (58-60 HRC)7) lubrication- Central lubrication systems is provided, It automatically lubricates the parts of machine every time period which set in systems. It minimizes wearing of parts.8) Air cooling systems- Air cooling systems is given for controlling temperature of hydraulic oil.
    • Specification of machine:Model Width (mm) Thickness Top Roll Side H.P. (mm) dia Roll dia3R 1505 VA 1500 5 165 150 53R 1510 VA 1500 10 180 165 103R 1516 VA 1500 16 190 180 153R 1520 VA 1500 20 210 190 153R 1525 VA 1500 25 250 230 20Model Width (mm) Thickness Top Roll Bottom H.P. (mm) dia Roll dia3R 2005 VA 2000 5 180 165 33R 2010 VA 2000 10 220 200 53R 2016 VA 2000 16 250 230 103R 2020 VA 2000 20 270 245 153R 2025 VA 2000 25 290 260 20Model Width (mm) Thickness Top Roll Bottom H.P. (mm) dia Roll dia3R 2505 VA 2500 5 200 185 53R 2510 VA 2500 10 230 210 7.53R 2516 VA 2500 16 265 240 103R 2520 VA 2500 20 290 265 153R 2525 VA 2500 25 340 290 203R 2530 VA 2500 30 375 320 25Model Width (mm) Thickness Top Roll Bottom H.P. (mm) dia Roll dia3R 3010 VA 3000 10 240 220 7.53R 3016 VA 3000 16 280 250 153R 3020 VA 3000 20 310 280 203R 3025 VA 3000 25 370 320 253R 3030 VA 3000 30 410 375 353R 3040 VA 3000 40 480 410 45Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.
    • 3) Model Photos:
    • Four Roll Planetary Axis:Information:It is a plate bending machine with pre-pinching within machine. Side roller movies in planetaryaxis direction and bottom roller movies in vertical direction, this machine can roll more tighterdiameter as compared to three roll plate bending machine. Usually top roller & bottom roller aredriven by gear box, but in some cases side two rollers driven by separate gear box. This type of machine gives more efficiency as compare to other type of plate bendingmachine because of planetary axis movement of rollers.
    • Some Machine Features:1) Pre-Pinching- Machine have better pre-bending capacity due to planetary axis movement of rollers.2) Moving console-Moving console with digital display for roller position gives more efficiency in work. All control operations are conveniently located on moving console.3) lubrication systems-Central lubrication system is provided. It can automatically lubricate part of machine. It minimizes wearing of machine parts.4) Cone bending- Cone bending attachment is provided for heavy cone bending.5) Hardened rollers-Hardened rollers are provide for maximum efficiency.
    • Specification of machine:Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 1505 PA 1500 5 165 140 150 54R 1510 PA 1500 10 180 150 160 104R 1516 PA 1500 16 190 170 180 154R 1520 PA 1500 20 210 180 190 154R 1525 PA 1500 25 250 220 230 20Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 2005 PA 2000 5 180 150 170 54R 2010 PA 2000 10 220 180 190 104R 2016 PA 2000 16 250 210 290 154R 2020 PA 2000 20 270 230 250 154R 2025 PA 2000 25 290 245 270 20Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 2505 PA 2500 5 200 170 190 54R 2510 PA 2500 10 230 200 215 104R 2516 PA 2500 16 260 225 240 154R 2520 PA 2500 20 290 240 270 154R 2525 PA 2500 25 340 290 310 204R 2530 PA 2500 30 375 310 350 25Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) Dia Roll dia Roll dia4R 3010 PA 3000 10 240 210 232 104R 3016 PA 3000 16 280 240 266 154R 3020 PA 3000 20 330 280 305 154R 3025 PA 3000 25 370 325 345 204R 3030 PA 3000 30 410 340 385 254R 3040 PA 3000 40 480 390 435 30
    • Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.Photos of machine-
    • Three Roll Planetary Axis:Information:In this type of machine three rollers are used to bend the plate. Pre-pinching is also done with thehelp of three rollers. Side rollers are moved in planetary axis movement. The working of threeroll planetary axis plate bending machine is as same as four roll planetary axis plate bendingmachine, only a difference is that the bottom roller supports the plate in four roll planetary axismachine and in three roll machine side roll itself rolls the plate.Some machine features:1) Pre-Pinching- Pre-pinching is done with the help of side roller. Side rollers moves in planetary axis direction.2) Moving console- All controlled operations are located on an independent moving console. All required digital displays are given on moving console.3) Lubrication systems- Automatic lubrication system is given for automatic lubrication. It minimizes wearing of machine parts.4) Air cooling system- Air cooling system chiller is provided for cooling of hydraulic fluid, It can increase the efficiency of machine and increase time of working time.5) Cone bending- Independent movement of side roller ends gives cone bending facility.
    • Specification of machine:Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 1505 PA 1500 5 165 150 53R 1510 PA 1500 10 180 160 7.53R 1516 PA 1500 16 190 175 103R 1520 PA 1500 20 210 185 12.53R 1525 PA 1500 25 250 225 15Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 2005 PA 2000 5 180 170 53R 2010 PA 2000 10 220 190 7.53R 2016 PA 2000 16 250 220 12.53R 2020 PA 2000 20 270 240 153R 2025 PA 2000 25 290 255 20Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 2505 PA 2500 5 200 180 7.53R 2510 PA 2500 10 230 205 103R 2516 PA 2500 16 260 230 153R 2520 PA 2500 20 290 250 173R 2525 PA 2500 25 340 295 203R 2530 PA 2500 30 375 325 25Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 3010 PA 3000 10 240 215 7.53R 3016 PA 3000 16 280 250 153R 3020 PA 3000 20 330 290 203R 3025 PA 3000 25 370 335 303R 3030 PA 3000 30 410 350 353R 3040 PA 3000 40 480 410 40Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.
    • Four Roll Linear Axis:Information:In this type of machine four rollers are used to bending of plate. This type of machineConveniently used in pre-bending of plate. Side rollers are movies in linear direction & bottomroller moves in vertical direction, This type of machine rolls more tighter diameter. Bearings are used in housing for friction reduction and reduction in power loss and longlife of machine. This type of machine mostly used in heavy type of applications. This machine fully work on combination of hydraulic & PLC control. All the operationsare may control by PLC display panel.Some Machine Features:1) Pre-Pinching- Machine have better pre-bending capacity due to linear axis movement of side rollers.2) Moving console- Moving console with digital display for roller position gives more efficiency in work. All control operations are conveniently located on moving console.3) Lubrication system- Automatic lubrication system is given for automatic lubrication. It minimizes wearing of machine parts.4) Air cooling system- Air cooling system chiller is provided for cooling of hydraulic fluid, It can increase the efficiency of machine and increase time of working time.5) Cone bending- Independent movement of side roller ends gives cone bending facility.
    • Photos of Machine:
    • Specification of machine:Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 1505 LA 2000 5 165 140 150 54R 1510 LA 2000 10 180 150 160 104R 1516 LA 2000 16 190 170 180 154R 1520 LA 2000 20 210 180 190 154R 1525 LA 2000 25 250 220 230 20Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 2005 LA 2000 5 180 150 170 54R 2010 LA 2000 10 220 180 190 104R 2016 LA 2000 16 250 210 290 154R 2020 LA 2000 20 270 230 250 154R 2025 LA 2000 25 290 245 270 20Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 2505 LA 2500 5 200 170 190 54R 2510 LA 2500 10 230 200 215 104R 2516 LA 2500 16 260 225 240 154R 2520 LA 2500 20 290 240 270 154R 2525 LA 2500 25 340 290 310 204R 2530 LA 2500 30 375 310 350 25Model Width Thickness Top Roll Side Bottom H.P. (mm) (mm) dia Roll dia Roll dia4R 3010 LA 3000 10 240 210 232 104R 3016 LA 3000 16 280 240 266 154R 3020 LA 3000 20 330 280 305 154R 3025 LA 3000 25 370 325 345 204R 3030 LA 3000 30 410 340 385 254R 3040 LA 3000 40 480 390 435 30
    • Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.
    • Three Roll Linear Axis:Information:In this type of machine three rolls are used to bend and pre-pinching of plate. Side rollers aremoves in linear direction, the working of three roll linear axis plate bending machine is same asfour roll linear axis plate bending machine, only a difference is that the bottom roller in four rolllinear axis supports plate in bending of plate, and in three roll linear axis plate bending machineside rollers.Some Machine Features:1) Pre-Pinching- Machine have better pre-bending capacity due to linear axis movement of side rollers.2) Moving console- Moving console with digital display for roller position gives more efficiency in work. All control operations are conveniently located on moving console.3) Lubrication system- Automatic lubrication system is given for automatic lubrication. It minimizes wearing of machine parts.4) Air cooling system- Air cooling system chiller is provided for cooling of hydraulic fluid, It can increase the efficiency of machine and increase time of working time.5) Cone bending- Independent movement of side roller ends gives cone bending facility.
    • Photos of machine:
    • Specification of machine:Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 1505 LA 2000 5 165 150 53R 1510 LA 2000 10 180 160 7.53R 1516 LA 2000 16 190 175 103R 1520 LA 2000 20 210 185 12.53R 1525 LA 2000 25 250 225 15Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 2005 LA 2000 5 180 170 53R 2010 LA 2000 10 220 190 7.53R 2016 LA 2000 16 250 220 12.53R 2020 LA 2000 20 270 240 153R 2025 LA 2000 25 290 255 20Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 2505 LA 2500 5 200 180 7.53R 2510 LA 2500 10 230 205 103R 2516 LA 2500 16 260 230 153R 2520 LA 2500 20 290 250 173R 2525 LA 2500 25 340 295 203R 2530 LA 2500 30 375 325 25Model Width Thickness Top Roll Side H.P. (mm) (mm) dia Roll dia3R 3010 LA 3000 10 240 215 7.53R 3016 LA 3000 16 280 150 153R 3020 LA 3000 20 330 290 203R 3025 LA 3000 25 370 335 303R 3030 LA 3000 30 410 350 353R 3040 LA 3000 40 480 410 40Optional Features: 1) Heavy Duty Overhead crane can be necessary for bending of thick plates. 2) Lateral Side Supports are also used together with overhead crane to support large diameter jobs.
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