Concrete Sustainability Survey and Literature Review


Published on

A literature survey on concrete sustainability techniques.

Published in: Engineering, Business, Technology
  • Be the first to comment

  • Be the first to like this

No Downloads
Total views
On SlideShare
From Embeds
Number of Embeds
Embeds 0
No embeds

No notes for slide

Concrete Sustainability Survey and Literature Review

  1. 1. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 1 Independent Study Survey: Sustainable, “Green” Concrete July 20, 2012 Mentor: Dr. Fouad Fouad Student: Austin Dada University of Alabama at Birmingham Department of Civil, Construction, and Environmental Engineering
  2. 2. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 2 Objective of Research The purpose of researching “green” concrete materials is to determine a more sustainable solution to the future population growth and infrastructure demands that the world will require. Concrete is the second most used material in the world after water and in order to ensure that the cost of manufacturing and transporting concrete and cement does not dramatically increase, solutions must be found which promote the use of recycled aggregates which are closer to construction sites and alternatives to portland cement must also be researched. Also, mining large quantities of aggregates and minerals for the production of raw concrete materials results in extreme deforestation and denudation of topsoils around the world. The amount of carbon dioxide released due to the manufacture of ordinary fresh concrete due to fossil fuel combustion and calcination of limestone is in the order of one ton for every ton of concrete produced (Raijiwala, Patil 2010). The Kyoto Protocol calls for the world’s industrialized nations to reduce their respective carbon footprints by 5.2% below 1990 levels by the year 2012 and research into the solutions for green concrete will greatly aid in these efforts. Also, stress on current landfills and accompanying taxes would be alleviated should recycled concrete aggregates become more prominently used in the construction industry, especially in structural applications. Introduction Concrete sustainability has long been an important issue in the construction industry for environmental stewardship and economic reasons. With concrete being the second most used material in the world, after water, and with the durability and strength benefits that come with concrete as a building material, it is evident that emerging sustainability practices would place a heavy emphasis on the manufacture and placement of concrete. Concrete, however, already possesses inherent qualities which make it an already sustainable building material. It is very durable, recyclable, and has a high energy performance. It can be used to reduce noise pollution and the urban heat-island effects. Concrete also improves indoor air quality and lighting efficiency. Cement, one of concrete’s ingredients, is usually manufactured very close to the site at which it will be used in construction which diminishes the amount of transportation needed to get materials to any given construction site, thereby reducing fuel consumption and costs. However, issues plaguing the sustainability of concrete are also present. The process which is employed to create the most commonly used cement, portland cement, is an
  3. 3. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 3 extremely energy intensive process, consuming a large amount of resources and releasing very harmful air pollutants into the atmosphere. Carbon dioxide is emitted in very large quantities at cement manufacturing facilities, a greenhouse gas which is seen as threatening to the sustainability of modern civilization. Cement manufacture accounts for about 5% of the world’s carbon dioxide emissions. Around 50% of the world’s population resides in urban locales and as populations continue to increase, it is only reasonable to assume that urban areas, and hence construction, will begin to increase as well. This will, in turn, cause more cement to be manufactured as well, and in order for the cement and concrete industry to be sustainable in the future, solutions must be found to make concrete a more sustainable material. Various efforts are being employed to ensure that concrete becomes a more sustainable material. Three areas of interest for the increased sustainability of concrete covered herein include the replacement of portland cement using sialite technology, the use of recycled concrete aggregates, and the use of concrete as a vessel for carbon sequestration. Also the use if nanotechnology in concrete structures was studied and presented. Sialite Technology Sialite technology is being touted as a sustainable alternative to portland cement. It requires less energy to produce and is gathered from natural resources which are found in abundance. Compared to portland cement, sialite cementitious technology also emits a miniscule amount of pollution (Sun, Jain, Nguyen, and Zuckerman 2009). Sialite is rich in silica and alumina. These two elements are where the name “sialite” is derived. This technology was developed using principles present in the formation natural rock formations in the field of earth science. Sialite contains two main ingredients, solid alumina ad silica rich industrial wastes which are grounded into powder. Sialite also contains a rock forming agent which acts as a catalyst in helping the material form the natural rock formations. This concept of natural rock formation is derived from the process that occurs when volcanic ash, formed by high temperatures and volcanic activity, is converted into rock. This process usually takes millions of years to complete but it has been observed that volcanic ash that comes into contact with seawater and the minerals present therein, is converted into rock at a much faster rate. Rock forming agent contains the minerals present in seawater and the volcanic ash is replaced with industrial waste silica and alumina powder. The rock forming agent converts the silica and alumina products
  4. 4. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 4 in a matter of minutes as compared to the natural process. The process of the production of sialite can be seen to be more environmentally friendly than that of portland cement and the raw materials used to create sialite are present in abundance. The framework that sialite employs is an aluminosilicate structure which is a material that comprises 70% of the earth’s crust while portland cement, calcium oxide, only comprises 5% of the earth’s crust. A large portion of sialite components comes from solid waste material as well, 95%. Sialite also poses a great economic advantage in its production over portland cement due to the small amount of energy that is produced. Its capital investment per ton is $15 compared to the $45 for portland cement. It also produces in the range of 30 – 90% less CO2 than portland cement manufacture. Its production cost is also 30% lower than that of portland cement’s. In the realm of material properties and performance, sialite can be engineered to be denser and less porous than portland cement which in turn, would increase the strength of concrete made with sialite as a component. The framework of the microstructure for sialite allows more bonds between its silicon and oxygen molecules than portland cement allows between its calcium and oxygen molecules, 4 directions verses 2 directions respectively (Sun, Jain, Nguyen, and Zuckerman 2009). These extra bonds make the structure stronger and less likely to have fractures occur. Also, the interface between portland cement and sand is weaker than the interface between sialite and sand. This does not make a great difference in compressive strength when natural sand aggregates are used but when recycled iron ore tailings were used, sialite concrete showed significant increases in its compressive strength over portland cement. Sialite has been tested to be more durable than portland cement as well, with a longer service life due to its corrosion resistance and sialite also has a much lower heat of hydration which can help to mitigate cracking due to uneven thermal expansion. Disadvantages to the use of sialite include lack of experience with the use of the material in field applications and the lack of standardized publications detailing proper use. The rock forming agent which is employed in the formation of sialite is dependent upon the type of industrial waste which would be used. If the wrong proportion of rock forming agent is used or the wrong type of rock forming agent mineral is used, then the compressive strength of a sialite concrete mixture would be greatly compromised. More testing is required in order to determine the correct proportions and combinations of ingredients to optimize material properties of sialite concrete.
  5. 5. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 5 Geopolymer concrete is another form of concrete which employs alternatives to portland cement. It is fly ash-based and does not require the presence of portland cement as a binder material. Geopolymer concrete is an amorphous alumino-hydroxide product that exhibits the ideal characteristics of rock-forming elements, similar to sialite technology. This technology has been determined to be able to save up to 80% of CO2 emissions caused by the cement and aggregate industries if employed on a grand scale. This is achieved because the geopolymer binder is a low-CO2 cementitious material and does not rely on limestone calcination to cure (Raijiwala, Patil 2010). Geopolymer concrete is ideal for application of use in the precast industry since it needs to cure at very high temperatures and can be manipulated easily in laboratory environments. Geopolymer concrete has been cured at temperatures between 250C and 600C for lengths of around 24 hours. These methods ensure that the geopolymer concrete exceeds compressive strength of ordinary concrete by 1.5 times as well as splitting tensile strength by 1.45 times and flexural strength by 1.6 times. Recycled Concrete Aggregates A growing number of concrete structures are experiencing obsolescence and require demolition or repair. Recycled concrete has been used for years to ensure that demolished concrete won’t be wasted and that construction practices and project s stay sustainable and economical. In New Zealand and many other nations however, these recycled concrete aggregates have been mostly used in low-end and nonstructural applications rather than large-scale structural projects. Research and projects have been shown to prove recycled concrete aggregates for the creation of high strength concrete. Past research has shown that a film of water coating concrete aggregates can produce a weak spot in the production of concrete and certain methods must be used to mitigate these weaknesses. This water coated zone is known as the interfacial transition zone and can increase the w/c ratio at certain points in the concrete thereby, undermining the target strength of the mix. When compared to normal concrete, recycled aggregate concrete has two interfacial transition zones rather than the one present in normal aggregate concrete. Methods such as soaking recycled concrete aggregates in water before mixing, improve the interaction between cement paste and aggregate and can help to reduce the problems caused by the extra interfacial transition zone present in recycled aggregate concrete. Also a two stage approach can be used in the mixing of recycled aggregate concrete, where half of the mix water is added and mixed for 60 seconds and the other half of the mix water is then added and mixed for an
  6. 6. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 6 additional 120 seconds. This allows for micro- cracks that were present in the recycled concrete to be filled and decreases the ability for the mix’s strength to be diminished. The quality of the interfacial transition zone is also improved in this method. Research has shown that the compressive strength of recycled aggregate concrete faces a gradual reduction as the recycled concrete aggregate content is increased above 30%. General consensus shows that compressive strength decreases by up to 35% with the replacement of natural aggregates with recycled concrete aggregates (Zhang and Ingham 2010). However, when correct proportions of recycled concrete aggregate are put into place, it has been observed that it can lead to higher compressive strengths than those achieved by natural aggregate concrete. This depends upon many factors including the compressive strength of the source concrete from which the recycled concrete aggregate was garnered. Generally the source compressive strength was found to be required to be equal to or higher than the target compressive strength of a new recycled concrete aggregate mix. This same concept also applies to flexural properties of concrete where, concrete with a significantly lower flexural or compressive strength than the target strength was not suitable for production. Slump in recycled concrete aggregate mixes was found to be much smaller than that of natural aggregate concrete. Recycled concrete aggregate regularly is treated with the same standards and procedures which were written in order to pertain to natural aggregate concrete. This regularly results in mechanical properties which are inferior to that of natural aggregate concrete. For this and many other reasons, a property of recycled aggregate concrete which is observed closely is the residual mortar content of the mixture. When this property is taken into account, it can be seen that there is a larger total mortar volume in recycled aggregate concrete than natural aggregate concrete. The “equivalent mortar volume” method ensures that the mortar volumes of recycled aggregate concrete and a corresponding natural aggregate mix would be equal and therefore, strength and other properties would be equal. Concrete Carbon Dioxide Sequestration Carbon capture technology focuses on the storage of carbon dioxide emissions in depleted underground mines or wells or in man-made vessels. Cement and concrete production produces a great amount of carbon dioxide gas as a bi-product of manufacture and in order to make concrete a more sustainable material, it has been seen as necessary to curb these emissions (Haselbach 2009). Carbon
  7. 7. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 7 capture in concrete has been viewed as a viable option in order to increase sustainability. Non- hydraulic cements usually use carbon dioxide as a curing agent but early stage concrete which employs portland cement can also sequester carbon dioxide for curing purposes. A major issue present in the realm of carbon sequestration is search for application of the captured carbon in industry or commercial venues to produce value added economic benefits. Carbon sequestration in concrete makes concrete stronger through curing and can pose as one of the many solutions to the problem of value added benefits of carbon capture technology (Monkman and Shao 2010). Carbonation in concrete occurs when a reaction between carbon dioxide and calcium compounds results in a thermodynamically stable calcium carbonate. Many calcium based materials have the capacity to bind with carbon dioxide. It has been researched and theorized that this type of carbonation process can be used heavily in the curing of precast concrete. This carbonation process was found to reduce concrete shrinkage by as much as 50%. The amount of carbon dioxide used depends on many factors including the amount and type of cement used and the quantity of water used. Usually, early-age concrete is used in order to more effectively utilize as much carbon dioxide as possible, to bind with as unstable molecules. There has not been a large industrial-grade implementation of carbon capture in concrete. Calcination is the release of carbon dioxide during the process of cement production calcium carbonate is converted to calcium oxide and CO2 is emitted. A reverse calcination can occur if the cement paste in concrete is exposed to carbon dioxide at a certain humidity level. It is discouraged to perform carbon capture methods on reinforced concrete since it is theorized that the gas would have an adverse affect on the reinforcing bars. Nanotechnology use in Concrete Applications The use of nanotechnology in concrete is an emerging practice which promises to expand the limits of concrete strength, durability, and sustainability. Nanotechnology is commonly defined as the, “understanding, control, and restructuring of matter on the order of nanometer to create materials with fundamentally new properties” (et al. Sanchez, Sobolev 2). Although nanotechnology is poised to benefit the properties and understanding of concrete structures at the nanoscale level, the use of nanotechnology in industry concretes remains an elusive practice and the results of nanotechnology testing in concrete materials rarely ever is converted to a marketable solution. The primary advances in nanotechnology have resided in its use of augmenting and understanding cementitious
  8. 8. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 8 materials. With the increased use of nanotechnology in the field of concrete, not only can cementitious materials be augmented to display improved properties, but the understanding of the molecular and structure of concrete can be better understood. An example of nanotechnology’s contribution to the fundamental understanding of concrete materials can be found in the knowledge of the nanomaterials which compose concrete. The amorphous phase, calcium-silicate-hydrate (C-S- H) is the paste which largely holds concrete materials together and has been greatly researched with the use of nanotechnology. Using a bottom-up approach to the viewing of concrete materials, it can be seen that concrete is composite of molecular group, surfaces, and chemical bonds at the nanoscale. These physical groups interact with each other through chemical reactions, intermolecular forces, and intraphase diffusion (et al. Sanchez, Sobolev 2010). It is known that processes and reactions which occur at the nanoscale ultimately affect the properties of the macroscale and the performance of the bulk material. Nanoscience and nano-engineering of concretes refer to the two main ways in which nanotechnology is exploited in order to analyze and implement applications which improve the properties and/or understanding of the nano- structure of concrete materials. Nanoscience deals with the measurement of the nanoscale levels of concrete with the use of different forms microscopy specialized for observation of nanomaterials. This in turn, provides a greater understanding of the makeup of concrete and the bonds which occur at the nanoscale level which strengthen or weaken the overall structure of the material. Through the use of nanoscience and instrumentation, it is now clear that the some of the most important facets of the C-S-H bonds in concrete exist at the nanoscale and a fundamental understanding of these small scale view of concrete material is required in order to make more accurate assessments of concrete properties and how to augment them to one’s liking. Nano-engineering refers to the techniques used to augment the mechanical properties of a cementitious material or to provide the concrete the ability to self-monitor, self heal, control cracking, and numerous other abilities. Nano-engineering has recently been achieved through the addition of nanosized materials and building blocks to the concrete mix (otherwise known as nanoparticles or nanotubules). These nanomaterials are mainly employed to induce or control certain behaviors or to add properties to the bulk material among other things. From these technologies, more strict and accurate design methods can be employed for concrete structures rather than the empirical approaches that have been implemented thus far.
  9. 9. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 9 Examples of nanoscience and instrumentation advances include nanoindentation, atomic force microscopy, small-angle neutron scattering, ultrasmall-angle X-ray scattering, quasi elastic neutron scattering, nuclear magnetic resonance spectroscopy, and nuclear resonance reaction analysis. Atomic force microscopy (AFM) uses a small (on the scale of micrometers) cantilevered silicon tip brought in contact with surfaces, which causes the cantilevered portion to deflect slightly depending on its proximity to the material and the materials properties, in order to take precise measurements of surfaces at an extremely small scale (fractions of a nanometer). This tool has proved to be very useful in the measure of the surface structure of hydrating cements, cement paste morphology changes, the carbonation process of cements, and forces which produce cement cohesion. AFM imaging has shown that C-S-H is a well-ordered structure of nanoparticles, rather than an amorphous phase. AFM has also observed the formation of the C-S-H phases during hydration and it has been observed that this phase is made up of a group of identical clusters with sizes close to 60 x 30 x 5 nm3 (et. al Sanchez, Sobolev 2010). Nanoindentation techniques made it possible to measure the local mechanical properties of a cement paste at the nanoscale. Using this approach in instrumentation, it was found that the C-S-H in cement pastes exists in low density, high density, and ultra-high density forms and that high density C-S-H degrades much less during decalcification than the lower density C-S-H clusters. This shows that the ratio of low to high density C-S-H may have an effect on the design of future concrete structures. Nanoindentation has also been used to observe the interfacial transition zone around concrete aggregates and has been used to find that the elastic modulus of the interfacial transition zone is not proportional to the distance from the interface. Nuclear magnetic resonance spectroscopy can be used to quantify the silicon and aluminum substituted tetrahedral chain lengths and structural positioning of the elements which comprise cement matrices. The technique has contributed greatly to the debate over what the true molecular structure of C-S-H is. Nuclear resonance reaction analysis (NRRA) has provided new insight into the mechanisms which determine the setting and curing processes of concrete and also measures the effect of environmental factors on these mechanical processes and the processes of cement hydration. Neutron and X-ray scattering techniques has allowed researchers to be able to view the microstructure of cement during the hydration process. This provides data on the morphology of the cement matrix during hydration. Nano-engineering is also known as nanomodification and is a promising new field
  10. 10. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 10 of research for use in concrete and cementitious matrices. Examples of nano- engineering techniques that are currently being researched and employed are the addition of novel superplasticizers, nanoparticles, and nanoreinforcements. Methodologies are available which would allow for nanotechnologies like these to be mixed successfully with concrete in order to institute a bottom up approach to the augmentation of cement matrices, which will promote many new and exciting properties for the increased strength, weathering and self healing processes of concrete. Engineering of concrete at the nanoscale can take place in three places: in the solid phase, in the liquid phase, and at interfaces (et al. Sanchez, Sobolev 2010). Nanosized cement particles and nanobinders are generally being used and researched in order to find an alternative to conventional admixtures while at the same time reducing carbon emissions and lowering carbon footprint. Nanomaterials exist in three groupings based on their geometry or shape. These include quantum well, quantum wire, and quantum dot. One of the principal structural units in nanotechnology is the quantum dot which can be configured into a myriad of crystals and shapes. They have immense amounts of surface area which allows for their mechanical and electrical properties to be greatly different from macroscale materials and more sensitive to small changes in stress. Nano-SO2 have been found to improve the workability of concrete mixtures while also increasing resistance to water penetration. Calcium leaching is also moreso curtailed with the use of nano-SO2 which prevents rapid concrete degradation. It has been shown that with the dispersal of nano-SO2 in concrete matrices comprising 10% of the mix, 28-day compressive strengths increased by 26%. Only a 10% increase in compressive strength was observed with 15% silica fume (et al Sanchez, Sobolev 2010). Even small additions of Nano- SO2 were observed to increase flexural strength by as much as 25% while still increasing compressive strengths by 10%. Nano-TiO2 addition in concrete was shown to increase the concrete’s ability to self clean and clean the environment. A photovoltaic process is triggered in this concrete which allows it to degrade many environmental toxins such as NOx, carbon monoxide, and chlorophenols. Nano-Fe2O3 containing concrete gives concrete the ability to “self-sense” as well as improves its compressive strength. The volume electric resistance of concretes with Nano-Fe2O3 was found to change with the load applied to the concrete which allows for the concrete to generally be able to determine and express the stress it feels under compression at any given time. Nano-Al2O3 has been shown to increase
  11. 11. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 11 the modulus of elasticity up to 143% with a dosage of 5%. It does not have a great effect on compressive strength however. Nanoreinforcements comprise another way in which nanotechnology can be implemented in the production of concrete. Nanotubes and nanofibers are the two main methods of implementation for nanoreinforcement. The nanomaterials have strength on the order of terapascals for their moduli of elasticity and tensile strength in the range of gigapascals at around 20 times stronger than steel (Sobolev, Gutierrez 2005) . They also have unique electronic and chemical properties which include the applications of acting as transistors and tips for scanning probe microscopes. Nanotubes have also been proposed in reinforcing cables in long bridges and high-rise buildings. Experimentation with Carbon Nanotubes Carbon nanotubes in particular have incredible mechanical properties and have the potential to greatly strengthen concretes manufactured with ordinary portland cement. The following will document the application of nanotechnology, specifically carbon nanotubules, in concrete through the presentation of experimental data. In one experimental setup, it was observed that carbon nanotubes have extremely high van der Waals forces between them and this fact makes it hard for them to disperse effectively in any given concrete mixture. This in turn, reduces the fluidity of the concrete mixture. The experiment centers on the best methods for equally dispersing carbon nanotubes within aqueous solution and also observes the mechanical properties of concrete specimens that reinforced by carbon nanotubes which have been dispersed by differing methods. Good dispersion of carbon nanotubes is a prerequisite to creating concrete with highly improved mechanical properties and workability. In the aforementioned experiment, ten differing solutions were prepared, all of which were initially stirred magnetically with 50ml of water and .05g of carbon nanotubes (CNTs) an a chemical admixture. The specimens ranged from only containing CNTs, to CNT mixtures with air entrainment and differing additional methods of stirring, CNT mixtures with polycarboxylate, mixtures with calcium naphthalene sulfonate, and mixtures with lignosulfonate. The major outcome of the experimentation was that the mixtures with both polycarboxylate and lignosulfonate admixtures provided the best dispersion of CNTs in aqueous solution (Collins, Lambert, Duan 2010). Carbon nanotubes also come in two differing configurations which are mainly known as single wall carbon nanotubes (SWCNTs) and multi walled carbon nanotubes (MWCNTs). In
  12. 12. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 12 another experimental setup, purified MWCNTs were suspended in 0.26 wt. % solutions. Surfactants were also added at a ratio of 4:1 of the MWCNT weight in order to aid dispersion. Ultrasonication was used in order to disperse the nanotubes initially in all of the specimens. In the next phase of the experimentation, differing rotors were used in order to disperse the mixtures even further. Swing bucket rotors were used to disperse one half of the mixtures and fixed angle rotors were used to disperse the other half. Swing bucket rotors allowed the tubes to hang from hinges as they were centrifuged in order for the tube to become horizontal as the acceleration of the centrifuge initializes. Fixed angle rotors are a single block of metal with cavities in which the tubes can be placed. The cavities are bored at a predetermined angle so materials are forced against the sides of the tube as the centrifuge is accelerating as opposed to traveling through the media to the bottom of the tube as is seen with the swing bucket motors. The solutions were all then used in concrete mixes and specimens were made. The solutions which yielded the best concrete specimens in terms of flexural strength were the swing rotor suspended MWCNTs and the reference (control) suspension MWCNT solution which only consisted of the initial ultrasonication of nanotubes. The results were similar for both of these methods of dispersion at all stages of curing for both the measurement of the Young’s Modulus and flexural strength where flexural strength was almost 3.25 MPa greater in both of these dispersion methods than ordinary concrete cement paste and traveled as far as up to 12.6 MPa while the ordinary concrete cement paste resides at around 9.3 MPa. The fixed angle rotor suspension fell in between the two best dispersion methods and the ordinary concrete paste (Metaxa, Seo, Konsta-Gdoutos, Hersam, Shah 2011). Experimentation was also done on concrete specimens with MWCNTs and differing water/cement ratios, 0.3 and 0.5 in order to come closer to a “crack-free” cementitious material. Ultra high resolution field emission scanning electron microscopy was used in order to visually gauge the dispersion of the MWCNTs in solution. MWCNTs with an aspect ratio of 700 were designated as short while those with an aspect ratio of 1600 were considered as long. Differing aqueous solutions of these types of MWCNTs were created by sonication and ordinary cement paste was added to each to achieve 0.3 and 0.5 w/c ratios. Long MWCNTs produced concentrations of 0.025% and 0.048% and short MWCNTs produced 0.048% and 0.08% concentrations. Scanning electron microscopy was used to determine the dispersion of each of the MWCNTs in the concrete pastes. Control specimens with no dispersion method were also created. Fracture
  13. 13. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 13 mechanics testing was conducted on all of the specimens, including three-point bending tests. A triboindenter was used to determine the mechanical properties of the CNT composites. The mechanical properties were greatly increased above ordinary concrete in the MWCNT reinforced specimens with small amounts of CNTs (0.025 wt% - 0.08 wt%). Long MWCNTs with 0.025% concentration and short MWCNTs specimens with 0.08% concentration exhibited similar increases in Young’s Modulus, up to 55% and 35%, for nanocomposites with w/c ratios of 0.5 and 0.3 respectively. It had been shown through microscopy that the MWCNTs effectively bridged gaps between nanopores in the concrete and filled nanocracks as well (Metaxa, Konsta-Gdoutos, Shah 2009) Embedded carbon nanotubes can also be used in order to detect damage in concrete structures due to their ability to conduct electricity and change conductivity based on the amount of stress that they experience. Experimentation was done on single walled carbon nanotubes (SWCNTs) to test these abilities. Structural integrity modeling is what this process is formerly known as and it allows damage in concrete to be detected at early stages which can be used to prevent failure. The SWCNTs were integrated in polymers to act as strain sensors and mainly used to monitor levels of mechanical strain. Eight cement-CNT sensors were connected with a wireless communication system and subjected to monotonic and cyclic tensile testing with a universal testing machine. Four were monotonically loaded to failure and the other four would be cyclically loaded for a period of about 3 min. Electrical resistance was measured in each specimen during loading with conventional strain gauges attached to the middle of the sensor. Cement-CNT sensors were also embedded in concrete beams to wirelessly detect cracking and crack propagation inside the specimens. These beams were subjected to three-point loading where two were loaded to failure and the other two were cyclically loaded for a period of time and then monotonically loaded to failure. It was found that the cement- CNT sensors with SWCNT volume of 1% had shown a resistance increase to 125 µє. Cement- CNT sensors with a SWCNT volume of 0.5% went up to 75 µє. The SWCNT content of 0.5% did not produce enough conductive branches with the matrix in order to get a higher reading due to the smaller amount of CNTs in these specimens (Saafi 2009). Future Research and Issues Green concrete has been proven to be beneficial to the construction industry if used in greater and larger scale applications. It has been determined to conserve energy, reduce greenhouse gases, conserve natural resources and land, and reduce overhead costs compared to the production of ordinary concrete
  14. 14. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 14 produced form raw materials. Although the benefits of these many technologies are visible and plentiful, there are still many obstacles that hamper the widespread use of green concrete technologies. The main problem encountered with the use of green concrete technology practices is that the industrialized world is not yet comfortable with using these technologies in major scale structural projects. So far, green concrete technologies have mostly been used in low level nonstructural projects, including architectural applications and as sub-base for roads and bridges. The reason that these technologies are not widely used is due to the lack of standardized testing, design codes and documents written to support their use in industry. More study and research must be done in these areas in order to develop the necessary standards and codes to ensure that the technology is employed in the future. Also, commercial barriers exist in the use of green concrete technologies as well and quality control problems also play a large role in the limited use of these technologies in structural projects. Lack of experience with the technologies and a poor image of using recycled concrete in particular hamper the progress of green concrete technologies as well. All of the current problems present with the use of unfamiliar green concrete technologies can be eliminated by the proper implementation of quality control practices and new standards for use. Some specific applications that can be tested for the use of recycled aggregate concrete include the use of de-icing salts. It is not known how the continued use of de-icing salts on concrete would affect the life of the concrete and its potential use in further applications as recycled material. This is an area of study which needs to be addressed in order to assess the long-term use of recycled concrete. Challenges of Nanotechnology use in Concrete Nano-engineering, with its boundless potential to reform and improve the mechanical properties of cement matrices, has some negatives and downsides to its use as well. Several challenges will need to be addressed before this pathway to nanotechnology in concrete can be traversed including: understanding how to properly disperse the nanoparticles in the cement, showing more large scale results of nanoparticle reinforced concrete, and lowering the cost-benefit ratio of the use of nanotechnology in concrete. Future development in the field of nanotechnology in concrete includes the creation of biomaterials that mimic naturally strong structures, next generation superplasticizers which increase workability and reduce water more effectively, binders which feature an internal moisture
  15. 15. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 15 supply to decrease micro-cracking, ecobinders which can greatly decrease the need for portland cement by about 10%, among many other developments (Sobolev, Gutierrez 2005). Conclusion Concrete is an essential material for infrastructure and construction and in order to increase sustainability in infrastructure, concrete must be a major focus. It is estimated that world-wide cement production will more than double by 2050 compared with 2005 rates due to increased building activities in the third world (Nielsen and Glavind 2007). The excavation of aggregate resources impacts environments and habitats, affects groundwater levels and drainage patterns, increases the cost of transportation, and leads to the production of large amounts of greenhouse gases. There are many ways in which concrete can be made sustainable, including recycled concrete, differing cement technologies, and carbon capture technologies utilizing concrete. Each of these methods of sustainability have been tested to some extent and one of the main similarities that these technologies have in common is that there isn’t enough research in order to justify heavy commercial and industrial usage. More standards are needed in order to ensure that the safety and mechanical properties of these sustainable concrete products meet or exceed that of traditionally used concrete.
  16. 16. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 16 Bibliography Sun, Henghu. Jain, Ravi. Nguyen, Kennedy. Zuckerman, John. Sialite technology – sustainable alternative to portland cement. Clean Techn Environ Policy. Published 29 September 2009. Fathifazl, G. Abbas, A. Razaqpur, G. Isgor, O. B. Fournier, B. Foo, S. New Mixture Proportioning Method for Concrete Made with Coarse Recycled Concrete Aggregate. Journal of Materials in Civil Engineering. October 2009. Zhang, Wentao, Ingham, Jason. Using Recycled Concrete Aggregates in New Zealand Ready-Mix Concrete Production. Journal of Materials in Civil Engineering. May 2010 Puckett, Ryan. Concrete Applications for a Sustainable World. Environmental Design + Construction Magazine. August 2006. Palmer, William D. Concrete’s Contribution. Environmental Design + Construction. September 2007. Haselbach, Liv. Potential for Carbon Dioxide Absorption in Concrete. Journal of Environmental Engineering. June 2009 Monkman, Sean. Shao, Yixin. Integration of carbon sequestration into curing process of precast concrete. NRC Research Press. 2010. Nielsen, Claus Vestergaard. Glavind, Mette. Danish Experiences with a Decade of Green concrete. Journal of Advanced Concrete Technology. Vol. 5. February 2007 D.B., Raijiwala. H.S., Patil. Geopolymer Concrete. 2010 2nd International Conference on Chemical, Biological and Environmental Engineering. Abbas, A. Fathifazl, G. Isgor, O.B. Razaqpur, A.G. Fournier, B. Foo, S. Environmental Benefits of Green Concrete. Sobolev, Konstantin. Gutierrez, Miguel Ferrada. How Nanotechnology Can Change the Concrete World. American Ceramic Society Bulletin. Vol. 84, No. 11 November 2005. Saafi, Mohamed. Wireless and embedded carbon nanotube networks for damage detection in concrete structures. Department of Construction Engineering and Management, North Dakota State University. September 2009. Metaxa, Zoi. Konsta-Gdoutos, Maria. Shah, Surendrah. Carbon Nanotubes Reinforced Concrete. Metaxa, Zoi. Konsta-Gdoutos, Maria. Shah, Surendrah. Hersam, Mark. Highly concentrated carbon nanotube admixture for nano-fiber reinforced cementitious materials. Cement & Concrete Composites. January 2012.
  17. 17. [INDEPENDENT STUDY: CONCRETE SUSTAINABILITY] July 20, 2012 Dada Page 17 Collins, Frank. Lambert, John. Duan, Wen Hui. The influence of admixtures on the dispersion, workability, and strength of carbon nanotube-OPC past mixtures. Cement & Concrete Composites. September 2011. Sanchez, Florence. Sobolev, Konstantin. Nanotechnology in concrete – a review. Construction and Building Materials 24.11. November 2010.