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Resources
Manufacturers look to continually improve their productivity
through innovation, efficiency gains, reduced wastage,
better...
Our expertise
Aurecon has a strong track record in
supporting manufacturing clients to improve
project outcomes by providi...
Health and Safety
Health & Safety comes first in everything we
do and is a core value for Aurecon. We foster
this by appoi...
Innovative specialties
Vacuum Salt Plant Upgrade New Zealand
Agribusiness
Ranging from irrigation through to bulk material...
Innovative specialties
NBL Mbarara Brewery Uganda
Cement
With more than 40 years of experience in the cement
industry, Aur...
Innovative specialties
Raw material salt pile supplying the Vacuum
Salt Plant at Dominion Salt, Mount Maunganui
New Zealan...
Innovative specialties
Siam Bentonite Expansion Project Thailand
Oil and gas
From downstream fuel storage and distribution...
A tailored services mix
Aurecon’s multidisciplinary services span the entire manufacturing life cycle,
from concept throug...
A tailored services mix
Siam Bentonite Expansion Project Thailand
Client AMCOL International (Thailand) Limited
The client needed to substantially...
NBL Mbarara Brewery Uganda
Client Nile Breweries Limited (NBL)
NBL, Uganda’s largest brewer, appointed Aurecon as the
civi...
Dulux Gracefield Site Redevelopment New Zealand
Client Dulux Group New Zealand
Dulux Group New Zealand is a leading manufa...
Coca Cola Plant Namibia
Client Namibia Beverages
Aurecon was appointed to design a 3 350 square meter
steel structure for ...
Vacuum Salt Plant Upgrade New Zealand
Client Dominion Salt
Aurecon, in association with the client and equipment
suppliers...
Queensland Alumina Ltd (QAL) High Voltage Reticulation Upgrade Australia
Client QAL
QAL’s Gladstone refinery, operating si...
Hautapu Lactose Evaporator Project New Zealand
Client Fonterra
Aurecon worked with Fonterra to provide an innovative
solut...
Registered office
Australia - Melbourne
Aurecon Centre
Level 8, 850 Collins Street
Docklands VIC 3008
Australia
T +61 3 99...
Market Brochures - Manufacturing
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Market Brochures - Manufacturing

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Aurecon Manufacturing market brochure.

Manufacturers look to continually improve their productivity through innovation, efficiency gains, reduced wastage, better utilisation of human capital, and better management of high cost inputs, such as energy.

Aurecon has a strong track record in supporting manufacturing clients to improve project outcomes by providing innovative manufacturing solutions that address efficiency gains, reduce waste, better utilise human capital and reduce high cost inputs such as energy.
Our track record demonstrates Aurecon’s ability to deliver environmentally sustainable, cost-effective solutions that span the entire life cycle of manufacturing projects.
With a strong client focus, Aurecon integrates and aligns our experienced teams with our clients’ expectations to deliver best practice for project outcomes across safety, risk, quality, budget and schedule.

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Transcript of "Market Brochures - Manufacturing"

  1. 1. Resources
  2. 2. Manufacturers look to continually improve their productivity through innovation, efficiency gains, reduced wastage, better utilisation of human capital, and better management of high cost inputs, such as energy.
  3. 3. Our expertise Aurecon has a strong track record in supporting manufacturing clients to improve project outcomes by providing innovative manufacturing solutions that address efficiency gains, reduce waste, better utilise human capital and reduce high cost inputs such as energy. Our track record demonstrates Aurecon’s ability to deliver environmentally sustainable, cost-effective solutions that span the entire life cycle of manufacturing projects. With a strong client focus, Aurecon integrates and aligns our experienced teams with our clients’ expectations to deliver best practice for project outcomes across safety, risk, quality, budget and schedule.
  4. 4. Health and Safety Health & Safety comes first in everything we do and is a core value for Aurecon. We foster this by appointing experienced teams who combine a deep understanding of the management of Health & Safety with that of our clients. We integrate and align our teams with our clients to deliver best practice project outcomes across safety, risk, quality, budget and schedule.
  5. 5. Innovative specialties Vacuum Salt Plant Upgrade New Zealand Agribusiness Ranging from irrigation through to bulk material handling and storage and refining of products, Aurecon’s broad agribusiness experience encompasses the wide range of services required to manage the production, storage and processing of agricultural materials across sugar, grain, salt, fish, meat, wool, fertiliser and leather products. Automotive Our support for the automotive industry has involved projects for major automotive assembly facilities, as well as for suppliers to the automotive industry and related retail outlets. Our expertise incorporates the design and construction management of automotive facilities including planning, civil, structural and electrical engineering, heating, ventilation and air conditioning (HVAC) and project management.
  6. 6. Innovative specialties NBL Mbarara Brewery Uganda Cement With more than 40 years of experience in the cement industry, Aurecon has earned a strong reputation as a leader in design technology relating to raw materials handling and product storage. We are at the forefront of silo design, with particular experience in post-tensioned concrete, reinforced concrete and steel silos. Food and beverage Aurecon’s food and beverage experience spans the dairy, bread, wine, beer and non-alcoholic beverages subsectors, providing process, mechanical, civil, structural, electrical and automation services for plant upgrades and greenfield designs. Our design and construction support for the global beverage industry is based on our understanding of the operational requirements for a beverage facility and our knowledge of the packaging equipment used provides an important interface between equipment vendors and client.
  7. 7. Innovative specialties Raw material salt pile supplying the Vacuum Salt Plant at Dominion Salt, Mount Maunganui New Zealand Metals and minerals We have a strong reputation in the engineering, documentation and project management of major equipment installation in heavy industrial projects, both within operational plants and on greenfield sites. Aurecon’s capabilities span the entire life cycle for metal and mineral products and includes steel, aluminium, nickel, lead and zinc metal products as well as gypsum, sands, limestone and bentonite and other mineral products. Wood, pulp and fibre Covering a wide range of industries using or processing forest products, Aurecon’s experience spans chemical and thermomechanical pulp, fibre board manufacturing, tissue manufacturing, wood drying and biomass fuel.
  8. 8. Innovative specialties Siam Bentonite Expansion Project Thailand Oil and gas From downstream fuel storage and distribution to planning, environmental and infrastructure support for major oil and gas projects, Aurecon’s extensive experience encompasses a wide range of hydrocarbon products including aviation fuels, heavy fuel oils, diesel, motor spirits, grease, ethanol, biodiesel, lubricating oil, petrol additives, liquid condensate, bitumen, natural gas and liquefied petroleum gas (LPG). We undertake work on pipelines as well as gas networks and have expertise in risk and safety engineering. Our support for major projects includes environmental assessments and approvals, marine structures, roads, airports, power supplies, warehouses and storage facilities, office facilities, accommodation, communications and training.
  9. 9. A tailored services mix Aurecon’s multidisciplinary services span the entire manufacturing life cycle, from concept through to implementation and asset management.
  10. 10. A tailored services mix
  11. 11. Siam Bentonite Expansion Project Thailand Client AMCOL International (Thailand) Limited The client needed to substantially increase their bentonite production capacity and range of products at their facility. Aurecon was appointed to deliver the detailed process, mechanical, electrical, civil and structural design for the processing facilities, as well as site development, services, utilities, roads and administration buildings. Aurecon successfully delivered all project outcomes, including development of plan layouts that met all process requirements, maximised the use of gravity feed, provided for future expansion and fitted within the footprint provided for the plant at the time of initial project planning. Our work optimised the blending process to better match the weighing of constituents and batch mixing process with the required overall plant production capacity, provided for effective and safe plant access for operational and maintenance requirements and addressed the explosive dust issues in accordance with the requirements of the National Fire Protection Association (NFPA 68). Our global success stories
  12. 12. NBL Mbarara Brewery Uganda Client Nile Breweries Limited (NBL) NBL, Uganda’s largest brewer, appointed Aurecon as the civil and structural consultants for a new greenfield brewery in Mbarara. Throughout the design phase, the key objective was a design which would allow NBL to construct the brewery economically and to strict quality standards. The design optimisation process started at project inception, establishing an integrated site layout that has since been used as a model for other breweries. NBL also had additional, strict requirements regarding the design of the brewery’s external environment and industrial emissions. Aurecon has subsequently been appointed for full engineering, procurement and construction management (EPCM) services for the project. This project won Best International Project at the CESA Aon Engineering Excellence Awards in 2013. Our global success stories
  13. 13. Dulux Gracefield Site Redevelopment New Zealand Client Dulux Group New Zealand Dulux Group New Zealand is a leading manufacturer and marketer of premium branded decorative paints, texture coatings and woodcare products. In 2009, Dulux moved to increase water-based paint production capability and eliminate production of solvent based paint at the Gracefield manufacturing and warehousing facility, rather than pursue an expensive greenfield development. Completed in six stages, Dulux’s Gracefield Site Redevelopment in Wellington re-lifed the 70 year-old plant, creating sweeping changes by eliminating solvent based paint and substantially increasing water-based paint production capabilities. Aurecon provided all consulting services, including process engineering, structural, building services, civil, geotechnical, and survey for the upgrade of all manufacturing facilities and infrastructure at the plant. The project team not only enabled Dulux to produce paint during the redevelopment, but also reduced planned production shutdowns to only 20 working days in nearly two years of construction. Our global success stories
  14. 14. Coca Cola Plant Namibia Client Namibia Beverages Aurecon was appointed to design a 3 350 square meter steel structure for an urgently required additional production area, new syrup room, crown store, HP compressor room, a transformer room, production hall and warehousing facility, as well as an enlargement of their existing warehouse. Aurecon prepared design and tender documents for three contracts, all of which assisted in shortening the design and construction phase as much as possible. The three tenders included an earthworks tender which was started within three weeks of project initiation, a separate building contract and a steel structure supply and erection contract. Most of the plant is constructed on approximately two metres of uncontrolled filling material, which forced the contractor to excavate each column footing to about 2.5 metres deep. In situ material was then compacted and the excavation backfilled with soilcrete up to approximately 1.2 metres from final floor level. Our global success stories
  15. 15. Vacuum Salt Plant Upgrade New Zealand Client Dominion Salt Aurecon, in association with the client and equipment suppliers, was tasked with developing the project concept and detailed design for an expansion to increase salt production by 50 per cent. Aurecon prepared and project managed the equipment supply and installation contracts for the main evaporation plant and new steam turbine from construction through to plant commissioning. A major challenge was to minimise capital cost while significantly improving plant operating efficiency. The solution was to expand the existing evaporator into a new five effect evaporator. Aurecon also developed a design that provides for the simultaneous manufacture of pharmaceutical and food grade salts, eliminating the need for separate batched campaigns and associated plant downtime. This project won an innovation award at the Energy Efficiency and Conservation Authority Awards 2012. Our global success stories
  16. 16. Queensland Alumina Ltd (QAL) High Voltage Reticulation Upgrade Australia Client QAL QAL’s Gladstone refinery, operating since 1967, is one of the largest alumina refineries worldwide. The refinery’s 11 kV distribution network is one of Queensland’s largest and most complex for an industrial plant. This project involved converting the ageing network to a new distribution arrangement aligned with QAL’s needs for safety in operation, security of supply, and scope for future expansion. Aurecon undertook the initial options analysis and feasibility studies and delivered the definitive engineering phase, project implementation and successful handover. Aurecon worked closely with QAL to develop the preferred solution, which included a simplified 11 kV network arrangement. New 11 kV switchboards enabled the pairing of QAL’s incoming transformers to address fault levels and security issues, and interconnection with QAL’s on-site generation. The main Substation 42 was also linked to the newer Substation 42W. The implementation of this project has provided QAL with a safer and more robust 11 kV distribution system and considerably reduced the system’s risk profile. Our global success stories
  17. 17. Hautapu Lactose Evaporator Project New Zealand Client Fonterra Aurecon worked with Fonterra to provide an innovative solution to improve the manufacture of lactose, a major component of the milk processed in the dairy industry and an ingredient in the production of many processed foods. A new evaporator and lactose concentrate load-in facilities were installed at the Hautapu Dairy factory site in Waikato, New Zealand. The new evaporator provides extended product run times, improved product yield, reduced water and chemical requirements for cleaning, lower product losses and results in less water being generated than existing evaporator options. The project has recovered what would have been a low value by-product and produced a valuable trading commodity. Award-winning innovation Gold Award ACENZ Innovate NZ Awards of Excellence 2010
  18. 18. Registered office Australia - Melbourne Aurecon Centre Level 8, 850 Collins Street Docklands VIC 3008 Australia T +61 3 9975 3000 E melbourne@aurecongroup.com South Africa - Tshwane Aurecon Centre Lynnwood Bridge Office Park 4 Daventry Street Lynnwood Manor 0081 South Africa T +27 12 427 2000 E tshwane@aurecongroup.com Asia - Singapore 152 Beach Road #22-02 Gateway East Singapore 189721 T +65 6256 6188 E singapore@aurecongroup.com
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