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PCB Inkjet Legend - Evaluation
PCB Inkjet Legend - Evaluation
PCB Inkjet Legend - Evaluation
PCB Inkjet Legend - Evaluation
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PCB Inkjet Legend - Evaluation

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  • 1. Project Detail ReportProject No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)Initiated By: SACHIN LAPANI Date Initiated: 09/28/2012Champion: SACHIN LAPANI Site: Romulus, MichiganProject TasksAssign Equipment Number Seq: 1 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: Legend Printing Machine #IM15 Progress:Purpose Seq: 2 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: To get better quality product which is free from Blurry Legend, Missing Legend, Legend Registration off etc. within less time period & reduce handling. This machine will be used on white legend only. Progress:Manufacturer Seq: 3 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: Orbotech Model # SPRINT-100 Progress:Evaluation Period Seq: 4 Due Date: 09/28/2012 Status: Closed Status Date: 01/18/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: 09/06/2012 to 11/06/2012Report printed on 2/26/2013 11:10:09 AM Page 1 Of 4 Report: 9 (rev. 1)
  • 2. Project Detail ReportProject No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)Evaluation Period Progress:Monitoring of Critical Parameters Seq: 5 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: Blurry Legend Missing Legend Registration Off Peeing Legend Legend Discoloration Progress:Evaluation Seq: 6 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: During this period product is coming out free from below defect with better quality product within shorter time period. Blurry Legend Missing Legend Registration off Legend Peeling Legend discoloration during this period Saturn test cycle time and quality as per below details. First time ran 40 sides / 44 minutes for two Jobs including singe and double sided. Second time ran 60 sides/ 60 minutes having 4 different job including single and double sided. both time found 100% defect free products. Per week ran 6000 sides/week including high quality mode from 0.5kg.Ink. Progress:Result Conclusion Seq: 7 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: Registration accuracy with of 99 to 100% alignment is very good. This Ink jet printer found to be acceptable because its capable to provide output as expected better quality & defect freeReport printed on 2/26/2013 11:10:10 AM Page 2 Of 4 Report: 9 (rev. 1)
  • 3. Project Detail ReportProject No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)Result Conclusion product with less time period for white legend only. Now this equipment allowed as a evaluated Instrument for quality products same time this machine Cost ($205k) is way high in compare to savings raw material and labor cost from Previous process (LPI Legend Application followed by Imaging and developing process) but Saturn is always eager to provide best quality product on time to customer. Progress:Current Process flow Seq: 8 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: LPI developing Inspection LPI Legend Application Legend Image Legend Developing Legend Developing Inspection Final cure Progress:Revised Process flow Seq: 9 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: LPI developing Inspection Inkjet Legend Priting Final Cure Progress:Permanent Implementation Seq: 10 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: As of 11/06/2012 Saturn decided to Implement this process & place order for two more Inkjet printers to fulfill Saturn daily production criteria. Progress:Documents Affected Seq: 11 Due Date: 01/17/2013 Status: Closed Status Date: 01/17/2013 Responsibility: SACHIN LAPANI GYR Color: Green Notes: Imaging Process Manual Maintenance section in Quality Control Software (MQ1) LPI Developing Process flow diagram Final baking Process flow diagram Control Plan PFMEA Progress:Management Review 12 Due Date: 12/12/2012 Status: Closed Status Date: 02/26/2013Report printed on 2/26/2013 11:10:10 AM Page 3 Of 4 Report: 9 (rev. 1)
  • 4. Project Detail ReportProject No # EQ-0003 Project Title: Inkjet Legend Printer(M/c#15)Management Review Seq: 12 Due Date: 12/12/2012 Status: Closed Status Date: 02/26/2013 Responsibility: NAGJI SUTARIYA GYR Color: Green Notes: Progress:Project Team Type Name Position Type Name Position Employee CATHERINE Quality Engineer - Employee DHANJI GHELANI Screening Operator ZIMNICKY Customer Concerns Employee NAGJI SUTARIYA President / Quality Employee NITIN NAVADIYA Quality Engineer - Manager Inspection/Testing/Sh ipping Employee PARTHIV TRIVEDI Quality Engineer - Employee PRAVIN Vice President - Drilling/Lamination SUTARIYA Sales Employee QUADIR SHAIKH Quality Engineer - Employee SACHIN LAPANI Quality Engineer - Laboratory/Wet Imaging Processes Employee SHILPANKUMAR Special Processes Employee YASHESH Vice President - PATEL SUTARIYA Corporate StrategyUser Defined Field (UDF) InformationReport printed on 2/26/2013 11:10:10 AM Page 4 Of 4 Report: 9 (rev. 1)

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