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LED MCPCB Fabrication Manufacturer

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Updated Company Presentation from ITAR Registered / AS9100 Certified Saturn Electronics Corporation includes newly developed advanced technologies to include Metal Core / Aluminum Circuit …

Updated Company Presentation from ITAR Registered / AS9100 Certified Saturn Electronics Corporation includes newly developed advanced technologies to include Metal Core / Aluminum Circuit Boards--featured in free LED MCPCB keychain available on web site.

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  • 1. Saturn Electronics Corporation Company Presentation
  • 2. Sales History 30 26.8 26.7 26.5 25 22 20 19.4 18 ($ in Millions) 16.4 16.9 15 15 13 12.7 12 11 10.410.35 10 9 8 5.1 5 3.8 3.3 2 0.3 0.9 0 86 87 88 89 90 91 92 93 94 95 96 97 98 99 00 01 02 03 04 05 06 07 08
  • 3. Domestic Manufacturing
  • 4. Company Profile • Established 1985 • Majority Owners / Full-Time Operators • 89,000 ft² Facility (15,000 ft² warehouse) • 145 Employees • 2 Shifts operating at 65% capacity
  • 5. Growth & Financial Strength • Debt-Free and Financially Strong • Controlling interest in 3 add. PCB facilities • Profits allocated for: • Expansion • Improved Capabilities • Reduced Cost
  • 6. Facilities Upgrade Since 2006, we have replaced every major piece of equipment in every major process. DRILLING 16 Mark VI drills replaced with 2 Excellon System 2000’s, 8 Century 2001’s, and 4 Mania Micronics IMAGING (Primary & LPI) 4 new Olec AT-30’s purchased. All have 4-camera automatic alignment systems and hybrid collimated light sources WET PROCESS DES, SES, Shadow, and Oxide lines replaced with Hollmuller lines that incorporate latest spray technology Deburr and pre-LPI scrub replaced with Ishii Hyoki equipment LPI DP dual sided screeners replaced with 2 Argus Spray Coating lines
  • 7. Planned Facilities Upgrade As of July 2009, we have the following planned improvements MULTILAYER LAMINATION 5,000 SF building expansion to house 3 10-opening Burkle PC-controlled lamination system (one of the best in N.A.) ENIG & DESMEAR Automated lines to replace manual dip lines COPPER VIA FILL LINE Chemistry and line to plate blind vias shut with plated Cu
  • 8. Multilayer PCB Products Examples of Current Technology Applications •Fine Line and Spacing •Controlled Impedance Designs •Heavy Copper PCBs •PTFE / Hybrid Technologies •RF-Microwave Boards •Thermal Management PCBs •Aluminum / Metal Core PCBs •PCB Heatsink Registration •Via-in-Pad Technology •Open Face / Internal Cavity Boards •Blind / Buried Vias
  • 9. Production Capabilities Layer Count 1 - 24 + Largest Panel Size: 18” x 24 Smallest Circuit Width/Spacing: .004 mils, 3 mils proto Material Thickness: 0.003” – 0.200” Materials: FR-4; FR-5; Teflon; Polyimide; Metal Heat Sinks Smallest Mech. Drilled Hole .006” Hole Size and Dimensional Tolerances: + / - .003” and + / -.002” Finishes: HASL, Immersion Silver/Gold, Deep Gold Lead Free Finishes: Pb-Free HASL; SN100CL Electrical Testing Flying Probe and Bed of Nails Fabrication Routing, Blanking and Scoring Plasma Processing unit Teflon Activation, Etch Back, Desmear Laser Drilling Routing and Trimming
  • 10. Circuit Board Capacity Number of Panels 18” x 24” Panels Quick-Turn Prototypes Fast Turn Production Layers Turnaround Layers Turnaround 24 Hrs 2 Days 3 Days 4 Days 5 Days 10 Days 15 Days 2 Layer 75 300 1,500 2,250 2 Layer 3,000 15,000 30,000 4 Layer 35 75 300 1,500 4 Layer 2,250 6,000 15,000 6 Layer - 75 150 600 6 Layer 1,500 3,000 15,000 8 Layer 1,200 3,000 15,000 8+ Layer - 75 150 300
  • 11. Quality  Six Dedicated Manufacturing Engineers  ISO 9002 Certified in 1995  QS 9000 Certified in 1998  Delphi C7000 (High Reliability) Certified in 1999  TS 16949 & ISO 9000:2000 Certified in 2003  (1st PCB Manufacturer in North America)  ISO 14001 Certified in 2005  AS9100 Certified in 2007  ITAR Registered in 2009
  • 12. Offshore Sourcing P te h lo c Dig l P B ita C ISO9001 UL ISO14001 ISO9002 E169497 QS9001 TS16949 ISO14001
  • 13. Asian Partners High Quality and On Time Delivery Pre-engineering performed at Saturn for manufacturability and panelization Saturn performs First Article inspection on all new lots Saturn will inventory up to 4 weeks domestically Saturn’s China-based personnel supervise all orders at the manufacturing level Saturn’s production-certified facility can fulfill ramp schedules while offshore facilities fill supply pipeline for ongoing production requirements
  • 14. Saturn Offshore Advantage  Quick Delivery  Low Cost  Accurate Communication  High Quality
  • 15. Free Aluminum Core LED PCB Keychain Thank You e hope you will consider Saturn Electronics Corporation as your Quick-Turn Prototype and Small to High-Volume Production Manufacturer

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