Factory Control System A demonstration of the ArchimateSystem Architect Plugin utilization for        Enterprise Modeling
ForewordIt is assumed that the reader is familiar with themanufacturing environment, the concept of EnterpriseArchitecture...
CONCEPTUAL LAYER
The 4Ms of Manufacturing                           Inform ation Flow                              Integration 4 Ms        ...
The Factory Management Concept    Le ve l                   What is                                     Possible State s  ...
Product Aggregation                                                             Manufacturing                             ...
Business Collaboration         Manufacturing             Unit           Part Processing                 Mfg. Unit Job     ...
Factory Level of Control                     Product                                  Parts / Lots                  Requir...
Factory Locations Map            Factory LocationsSuppliers                        Goods                                Wa...
Job Shop Level of Control                                 Work                                                  Routing   ...
Job Shop Location MapJob Shop Services                                         Services                                   ...
Work Center Level of Control    (Parts/Lots/Routing Step Execution)              Work Orders                              ...
Work Center Location MapWork Center Locations                        Work Center                          Buffer          ...
Manufacturing Unit Level                          Work Orders                                            Processing       ...
Functional Organization                                          Production                                          Manag...
Work Order FlowProduction               Factory               Job Shop                       Work                     Buff...
Process Plan FlowProduction                Factory                 Job Shop                       Work                    ...
Routing FlowProduction       Factory                    Job Shop                    Work                         Buffer   ...
Service Request FlowProduction              Factory                     Job Shop                           Work           ...
Material FlowProduction   Factory         Job Shop                 Work           Buffer          Machine Control     Cont...
Tool FlowProduction   Factory     Job Shop               Work                 Buffer      Machine Control     Control     ...
Equipment FlowProduction   Factory       Job Shop                 Work                 Buffer      Machine Control     Con...
An Enterprise Architecture is decomposed into three layers:• Business Layer• Application Layer• Infrastructure LayerBUSINE...
Shop Floor Process DiagramProduction                               Shop Floor Control                 Factory   Product   ...
Factory Process Diagram                      P roductio                       n Order                                     ...
Job Shop Service Diagram                      (Parts/Lots/Routing Step Execution)                              Work Orders...
Job Shop Services                        Job Shop                         ServicesInspection    Stores    Maintenance    T...
Inspection Process Diagram                                                                                                ...
An Enterprise Architecture is decomposed into three layers:• Business Layer• Application Layer• Infrastructure LayerAPPLIC...
Inter-layer RelationsIns pections   In Process          Allocatie             Parts /Lot     Ins pection       Ins pection...
Application Service RealizationReport Ready Equipment                                                                 Disp...
Inspection Control Application ServiceReport Ready Equipment                          Inspection                          ...
Shop Floor Application Services                                                                   Shop Floor              ...
Business and Data ObjectsInspections Plan   Random Pattern   Inspection    Part Status   Inspection Tasks   Lot Statistics...
Inspection Data Objects                       Resources                                               Inspection Store  In...
Entity Relation Diagram                                            Inspection_Store                                       ...
INFRASTRUCTURE LAYER
Inter-layer Relations Factory             Tool Crib          Stores          Maintenance       Transport          Inspecti...
Shop Floor Control Network                                                                                                ...
Infrastructure Services    Database Service            File Service                 Network ServiceProduction Production H...
Upcoming SlideShare
Loading in...5
×

Factory control system

638

Published on

The author has created a complete virtual model of a batch lot manufacturing factory using the IBM's modeling tool Rational System Architect. This presentation shows some of the improvements that the CORSO's Archimate plug-in brings to the traditional Enterprise Architecture environment.

Published in: Business, Technology
0 Comments
0 Likes
Statistics
Notes
  • Be the first to comment

  • Be the first to like this

No Downloads
Views
Total Views
638
On Slideshare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
24
Comments
0
Likes
0
Embeds 0
No embeds

No notes for slide

Factory control system

  1. 1. Factory Control System A demonstration of the ArchimateSystem Architect Plugin utilization for Enterprise Modeling
  2. 2. ForewordIt is assumed that the reader is familiar with themanufacturing environment, the concept of EnterpriseArchitecture, the concept of Business Process, and theuse of Enterprise Architecture tools such as IBMRational System Architect that has been used – inconjuction with the Archimate plug-in – to model thisdemonstration. Every figure in this presentation hasbeen created using one of the several diagrammingnotations provided by System Architect, notpowerpoint.
  3. 3. CONCEPTUAL LAYER
  4. 4. The 4Ms of Manufacturing Inform ation Flow Integration 4 Ms supports . Manpower . Machinery uses uses Manufacturing uses uses . . Methods Material supports Material Flow Optimization
  5. 5. The Factory Management Concept Le ve l What is Possible State s M onitore d Production monitors Product Ordered Being Made Delivered makes Factory Part / Lot Held In-Work Complete Stored monitors Job Shop makes Routing Step Queued Processing Waiting Moving monitors Work Center makes Machine Step Queued Setting-up Running monitors makes Machine Piece Idle Loading Running Idle monitors Processing
  6. 6. Product Aggregation Manufacturing Engineering creates creates Routing Routing Step Process Plan performsProduct Assembly Part Piece Processing performs monitors performsmonitors makes makes makes monitors Factory Job Shop Work Center Manufacturing Unit
  7. 7. Business Collaboration Manufacturing Unit Part Processing Mfg. Unit Job Operato Machine r
  8. 8. Factory Level of Control Product Parts / Lots Requirements Requirements from Planning Raw Factory CompletedMaterial Products Work Orders to Job Feedback from Shops Job Shops (Parts/Lots/RoutingStep Execution)
  9. 9. Factory Locations Map Factory LocationsSuppliers Goods Warehouse (Cold) Job Shop A Job Shop B Job Shop C Assembly Job Shop Products Customers Warehouse (Cold)
  10. 10. Job Shop Level of Control Work Routing Orders Steps from Factory (Parts/Lots/Routing Step Execution) Job Shop Completed Detailed ComponentsRaw Material Detail Work Orders to Feedback from Work Work Center Centers (Parts/Lots/Routing Step Execution)
  11. 11. Job Shop Location MapJob Shop Services Services Control Office ToolCrib Maintenance Transportation Inspection Stores Department Department DepartmentJob Shop Work Centers Work Centers Control Office Work Center 1 Work Center 2 Work Center 3
  12. 12. Work Center Level of Control (Parts/Lots/Routing Step Execution) Work Orders Processing from Job Steps Shop Work Center Next Work CenterLast Work Center Work Orders to Feedback from Machine Machine (Job/Process Step Execution)
  13. 13. Work Center Location MapWork Center Locations Work Center Buffer Conveyor Machine 1 Machine 3 Machine 2
  14. 14. Manufacturing Unit Level Work Orders Processing from Instructions Work Center M anufacturing Unit Raw-m aterial / Semi-finished Parts Semi-finished / Finished Parts Work Center BufferWork Center Buffer (Pickup) (Storage)
  15. 15. Functional Organization Production ManagerManufacturing Production Factory Engineering Planning & Control Production Production Manufacturing Manufacturing Job Shop Assembly Planning Control Costs Control Shop Floor Work Job Shop Center Services Work Job Shop Maintenance Center Stores Operations Mfg Unit ToolCrib Transportations Operations Machine Operator Inspections
  16. 16. Work Order FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control issues to factory translates product splits factory WO translates jobshop WO with reqmt into into jobs to be product reqmt into part reqmt and workcenter WO for assigned issues WO to job shop specific part reqmt to specific machines Work OrderTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  17. 17. Process Plan FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Controlrecives PP from mfg. selects the PP needed by despatches the PP to despatches PP steps to engineering and workcenter according machines according to deviations from PP may occur during job the work orders and make makes to operations routing the assigned jobs execution. them available to job them iavailable to they must be reported back for PP adjustment shop factory control Process PlanTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  18. 18. Routing FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control defines the sequence of assigns routing steps to assigns routing steps to deviations from routings may be needed operation to be executed the jobshops the workcenters to cope with manufacturing constraints to produce a product they must be reported back for routing adjustment RoutingTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  19. 19. Service Request FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control dis patches the reques t to dis patches the reques ts from is s ues a reques t to is s ues a reques t to the relevant s ervice machine and buffer to workcenter control workcenter control jobshop Service Request Tool Crib Stores Request Maintenance Transport Inspection Request Request Request Requestfulfills the reques t fulfills the reques t fulfills the reques t fulfills the reques t fulfills the reques tTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  20. 20. Material FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control Material Lot Part Consumable Raw Material Inspection Tool Crib Transport Stores Maintenance Control Control Control Control Control
  21. 21. Tool FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control ToolTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  22. 22. Equipment FlowProduction Factory Job Shop Work Buffer Machine Control Control Control Center Control Control Control EquipmentTool Crib Stores Maintenance Transport Inspection Control Control Control Control Control
  23. 23. An Enterprise Architecture is decomposed into three layers:• Business Layer• Application Layer• Infrastructure LayerBUSINESS LAYER
  24. 24. Shop Floor Process DiagramProduction Shop Floor Control Factory Product Job Shop Part / Lot Work Center Routing Step Machine Machine Step
  25. 25. Factory Process Diagram P roductio n Order B atc h Lot Make Factory Dec is ions J ob S hops Fac tory Load PlanInformation W ork Orders Des ign Lots & Routings B ill of Material Update J ob Order Is s ue J ob S hops Load E xecution S hops Orders P lan Job Shops P roc ess Plan MPS Feedback Des ign & S imulate Routings Monitor J ob S hops Reques ts Job Shop Overload Fac tory Job Shop Monitor Orders Deliver E mpiric al Data Fac tory Routing Overload Upon Order J ob S hop Rate of Flow Completion P roducts Capac ity Reques t MP S Change Outs ourc i Is s ue W ork Order P roduct S tatus P roduct A nalyze Update Order ng Outs ourc ing MPS Rate of Flow P erformanc e E mpiric al Data E xecuted Order Change Make or Buy J ob S hop Data Capac ity J ob S hop P erformanc e
  26. 26. Job Shop Service Diagram (Parts/Lots/Routing Step Execution) Work Orders from Routing Steps Factory Job Shop ServicesRaw Material Detail Job Shop Completed Detailed Components (input) (output) Work Orders to Work Feedback from Work Center Centers (Parts/Lots/Routing Step Execution)
  27. 27. Job Shop Services Job Shop ServicesInspection Stores Maintenance Tool Crib Transport Inspection Stores Maintenance Tool Crib Transport Process Process Process Process Process
  28. 28. Inspection Process Diagram Inspection ExceptionInspections Plan Random Inspection Part Status Inspection Tasks Inspection Inspection Pattern Resource Exception Rescheduling Allocation Reporting Inspections Random Inspection Impact Analysis Allocatie Parts/Lot Inspection Exception Planning Patterns Sequences Resources Receiving Execution Generation Planning Lot Inspected Upon Inspection Request In Process Inspection Inspector Lot Releasing Equipment Inspection Inspection Inspection Impact Engagement Releasing Results Completed Reporting Lot Statistics Equipment Status
  29. 29. An Enterprise Architecture is decomposed into three layers:• Business Layer• Application Layer• Infrastructure LayerAPPLICATION LAYER
  30. 30. Inter-layer RelationsIns pections In Process Allocatie Parts /Lot Ins pection Ins pection Lot Equipment Planning Ins pection Res ources Receiving Execution Exception Releas ing Releas ing Reporting Display Report Report Record Record Lots Report Report Invalid Report Items ReportIns pection Ins pected Ready Equipment Ready Ins pection In- Ins pection to be Moved Ready Plan Part Status Machine Ass ignm ent process Item Equipment
  31. 31. Application Service RealizationReport Ready Equipment Display Inspection Inspection Control Plan Component Record Lots Report Items Ready to be Moved Inspection Record Report Control Special Inspection In- Inspection process Charge Report Record Inspected Equipment Part Status Assignment Log-on Report Ready Log-off Report Invalid Inspector Machine Inspector Inspection Item
  32. 32. Inspection Control Application ServiceReport Ready Equipment Inspection Display Process Inspection Plan Record Lots Report Items Ready to be Moved Inspection Record Report Control Special Inspection in- Inspection Process Charge Report Record Inspected Equipment Part Status Assignment Log-on Report Ready Log-off Report Invalid Inspector Machine Inspector Inspection Item
  33. 33. Shop Floor Application Services Shop Floor Control Work CenterProducti Factory Job on Control ShopControl Control Factory Job Shop Job Shop Work Buffer Machine Job Control Control Services Center Control Control Control Application Application Control Work Center Buff er Control Machine Job Control Control Component Control Component Component Component Tool Stores Maintenance Trans port Ins pection Crib Control Control Control Control Control Tool Crib Maintenance Transport Inspection Stores Control Control Control Control Control Component Component Component Component Component
  34. 34. Business and Data ObjectsInspections Plan Random Pattern Inspection Part Status Inspection Tasks Lot Statistics Inspection Equipment Status Resource Exception AllocationInspection Plan Random Resources Part Status Inspection Task Lot Statistics Inspection Equipment Status Selection Allocation Exception Patterns
  35. 35. Inspection Data Objects Resources Inspection Store Inspection Empirical Data Inspection PlanInspection Trend Data Inspection Inspection Job DynamicInspection Data Inspection Inspection Inspection Order Shared Data Request
  36. 36. Entity Relation Diagram Inspection_Store Non-Key Attributes Inspection_Plan Inspection_Task Primary Key Primary Key Sore creates / Identification [PK1] Identification [PK1] Equipment updates Non-Key Attributes composed of Non-Key Attributes Random_Patterns Sequence Start_Date End_Date Primary Key Identification issues Inspection_Order Primary Key Resource [PK1] Identification [PK1] Primary Key requires / Non-Key Attributes monitors Inspection_Job Type [PK1] uses Inspection Primary Key Resources Identification [PK1] executes Non-Key Attributes receives Status Completion_Date generates Duration Performance fulfillsInspection_Em pirical_DataNon-Key Attributes Inspection_Request Inspection_ExeptionDelays Inspection_Trend_Data Primary Key Non-Key AttributesResources_Utilization Non-Key Attributes Identification [PK1] "What Plan"Response_Time Order_Frequency Non-Key Attributes TypeEquipment_Usage Manpower_Perform ance RequestorQuality_Standards Quality_Trend Status Lot
  37. 37. INFRASTRUCTURE LAYER
  38. 38. Inter-layer Relations Factory Tool Crib Stores Maintenance Transport Inspection Control Control Control Control Control ControlApplication Component Component Component Component ComponentFactory Tool Crib Stores Maintenance Transport InspectionServer Server Server Server Server Server Work Center Job Shop Buffer Machine Job Control Control Control Control Control Component Component Application Component Component Work Center Job Shop Server Server
  39. 39. Shop Floor Control Network Maintenance Inspection PC PC Production Hos t Stores Factory PC Server Maintenance HubLAN Inspection Hub Stores Hub Factory Maintenance Intranet Server Inspection Server Job Shop Server Stores Server Tool Crib Job Shop PC PC Factory Job Shop Job Shop Hub Hub Intranet Tool Crib Server Tool Crib Hub Work Center Factory Intranet PC Trans port Work Server Center Hub Trans port Macjine Hub Controller Trans port PC Work Center PC Work Center Server Machine Hub
  40. 40. Infrastructure Services Database Service File Service Network ServiceProduction Production Host File Server Supplier CICS DBMS LAN Firewall Intranet Supplier Firewall Supplier LAN Message Admin Server Queuing Unix Server Farm Mfg Engineering Planning Server Server
  1. A particular slide catching your eye?

    Clipping is a handy way to collect important slides you want to go back to later.

×