SlideShare a Scribd company logo
1 of 19
Download to read offline
A PRESENTATION ON

PLANT LAYOUT DESIGN FOR SAFETY ASPECT

ENVIRONMENTAL ENGINEERING AND SCIENCES
ANURAG SINGH
MT/ENV/10005/2013
2ST SEMESTER


Plant layout refers to the arrangement of physical facilities
such as machinery, equipment, furniture. within the
factory building in such a manner so as to have quickest
flow of material at the lowest cost and with the least

amount of handling in processing the product from the
receipt of material to the shipment of the finished product.


Meet quality and capacity requirement in the most

economical manner


Minimize unit costs and optimize quality



Promote effective use of people, equipment, space and

energy


Provide for employee safety and comfort



Control project costs



Achieve production deadlines


New site development or addition to previously
developed site.



Type and quantity of products to be produced,



Possible future expansion,



Operational convenience and accessibility,



Type of process and product control,



Economic distribution of utilities and services,


Type of building and building code requirements,



Guidelines related to health and safety,



Waste-disposable problems,



Space available and space requirement,



Auxiliary equipment, and



Roads and railroad.
Accidents (%)

44

Process
Design
22

12

11
5

5
1

Mechanical

Operator
Error

Unknown

Process
Upsets

Natural
Hazards

Design

Sabotage
and Arson
Procedure of Plant Layout
Design

Information
Gathering

Determine what will be produced
Determine how many will be
produced
Determine what components will be
made or purchased
Determine required operations
Determine sequence of operations

Production and
Flow Analysis

Determine the plant rate
Determine the number of
machines
Study the flow requirement
Determine activity
relationships

Support
Services

Identify needs for
personal and plant
services
Identify office needs
Develop total space
requirements
EQUIPMENT LAYOUT
METHOD

STRAIGHT
LINE

FIXED POSITION
LAYOUT

COMBINED
LAYOUT
FLOW CHART OF LINE LAYOUT
Plant layout design for  safety aspect
Raw
Mat.

Forging
Press

Forging
Press

Gear Cutting
Machine

Gear cutting
Machine

Gear cutting
Machine

Heat
Treatment

Heat
Treatme
nt

Gear Grinding
Machine

Gear
Grinding
Machine

F
i
n
i
s
h
e
d
O
u
t
p
u
t


Prevent, limit and mitigate escalation of adjacent

events


Ensure safety within on-site occupied buildings



Control access of unauthorized personnel



Facilitate access for emergency services
Fig. Steps of a safety and risk analysis
General

Control Facilities

Location of Buildings and
Structures
Flow Sheet

Escape

Layout of
Equipment

Electrical Equipment
PLANT LAYOUT FOR
SEAFTY

Ventilation, Heating and Air
Conditioning
Storage
Receiving and Dispatching
Road and
footpaths
Transportation system
Railway
Parking Areas
Plant layout design for  safety aspect
Plant layout design for  safety aspect
An ideal plant layout should provide the optimum relationship among
output, floor area and manufacturing process. It facilitates the
production process, minimizes material handling, time and cost, and
allows flexibility of operations, easy production flow, makes
economic use of the building, promotes effective utilization of

manpower, and provides for employee’s convenience, safety, comfort
at work, maximum exposure to natural light and ventilation. It is also
important because it affects the flow of material and processes, labor

efficiency, supervision and control, use of space and expansion
possibilities


Plant location and layout by Abha Kumar



Bausbacher, E.F. & Hunt, R.W. 1993. Process Plant
Layout and Piping Design. Englewood Cliffs: Prentice
Hall.



Inherent safety in process plant design by AnnaMari
Heikkilä



Indian standard for Industrial plant layout - code of

safe Practice


Principles of Inherent Safe Design by Jo Fearnley
Plant layout design for  safety aspect

More Related Content

What's hot

Industrial hazards mechanical (1)
Industrial hazards mechanical (1)Industrial hazards mechanical (1)
Industrial hazards mechanical (1)Sai Vivek Kosaraju
 
Validation of mixing, granulation, lubrication, compression and coating
Validation of mixing, granulation, lubrication, compression and coatingValidation of mixing, granulation, lubrication, compression and coating
Validation of mixing, granulation, lubrication, compression and coatingMalla Reddy College of Pharmacy
 
Industrial Safety & Hazards
Industrial Safety & HazardsIndustrial Safety & Hazards
Industrial Safety & Hazardsgnana visuvasam
 
Plant layout ppt by me
Plant layout ppt by mePlant layout ppt by me
Plant layout ppt by meAnkit Walia
 
Raw material
Raw materialRaw material
Raw materialAmit Shah
 
Hazard and risk management
Hazard and risk managementHazard and risk management
Hazard and risk managementNikita Amane
 
Safety methods in pharmaceutical industry
Safety methods in pharmaceutical industrySafety methods in pharmaceutical industry
Safety methods in pharmaceutical industryImran Nur Manik
 
PRODUCTION PLANNING AND CONTROL
PRODUCTION PLANNING AND CONTROLPRODUCTION PLANNING AND CONTROL
PRODUCTION PLANNING AND CONTROLPriyanka Modugu
 
Ich guidelines on risk assessment and risk mangment
Ich guidelines on risk assessment and risk mangmentIch guidelines on risk assessment and risk mangment
Ich guidelines on risk assessment and risk mangmentAshvin Bhoge
 
Hazard and Risk Management
Hazard and Risk ManagementHazard and Risk Management
Hazard and Risk ManagementTushar Naik
 
Materials handling
Materials handlingMaterials handling
Materials handlingRohit Verma
 
Basic concepts of QA and QC
Basic concepts of QA and QCBasic concepts of QA and QC
Basic concepts of QA and QCGargi Nanda
 
Auditing of quality assurance and maintenance of engineering department
Auditing of quality assurance and   maintenance of engineering departmentAuditing of quality assurance and   maintenance of engineering department
Auditing of quality assurance and maintenance of engineering departmentPriyanka Kandhare
 
Equipment validation of fbd
Equipment validation of fbdEquipment validation of fbd
Equipment validation of fbdpriyanka odela
 
Validation of hvac
Validation of hvacValidation of hvac
Validation of hvacK Manivannan
 

What's hot (20)

Industrial hazards mechanical (1)
Industrial hazards mechanical (1)Industrial hazards mechanical (1)
Industrial hazards mechanical (1)
 
Preliminary hazard analysis (pha)
Preliminary hazard analysis (pha)Preliminary hazard analysis (pha)
Preliminary hazard analysis (pha)
 
Validation of mixing, granulation, lubrication, compression and coating
Validation of mixing, granulation, lubrication, compression and coatingValidation of mixing, granulation, lubrication, compression and coating
Validation of mixing, granulation, lubrication, compression and coating
 
Pilot plantscaleupof parentrals
Pilot plantscaleupof parentralsPilot plantscaleupof parentrals
Pilot plantscaleupof parentrals
 
Industrial Safety & Hazards
Industrial Safety & HazardsIndustrial Safety & Hazards
Industrial Safety & Hazards
 
Fire and explosion hazards
Fire and explosion hazardsFire and explosion hazards
Fire and explosion hazards
 
Plant layout ppt by me
Plant layout ppt by mePlant layout ppt by me
Plant layout ppt by me
 
Raw material
Raw materialRaw material
Raw material
 
Hazard and risk management
Hazard and risk managementHazard and risk management
Hazard and risk management
 
Industrialsafety
IndustrialsafetyIndustrialsafety
Industrialsafety
 
Safety methods in pharmaceutical industry
Safety methods in pharmaceutical industrySafety methods in pharmaceutical industry
Safety methods in pharmaceutical industry
 
PRODUCTION PLANNING AND CONTROL
PRODUCTION PLANNING AND CONTROLPRODUCTION PLANNING AND CONTROL
PRODUCTION PLANNING AND CONTROL
 
Ich guidelines on risk assessment and risk mangment
Ich guidelines on risk assessment and risk mangmentIch guidelines on risk assessment and risk mangment
Ich guidelines on risk assessment and risk mangment
 
Hazard and Risk Management
Hazard and Risk ManagementHazard and Risk Management
Hazard and Risk Management
 
Materials handling
Materials handlingMaterials handling
Materials handling
 
Hazards and risk management
Hazards and risk managementHazards and risk management
Hazards and risk management
 
Basic concepts of QA and QC
Basic concepts of QA and QCBasic concepts of QA and QC
Basic concepts of QA and QC
 
Auditing of quality assurance and maintenance of engineering department
Auditing of quality assurance and   maintenance of engineering departmentAuditing of quality assurance and   maintenance of engineering department
Auditing of quality assurance and maintenance of engineering department
 
Equipment validation of fbd
Equipment validation of fbdEquipment validation of fbd
Equipment validation of fbd
 
Validation of hvac
Validation of hvacValidation of hvac
Validation of hvac
 

Similar to Plant layout design for safety aspect

plant layout for services
plant layout for servicesplant layout for services
plant layout for servicesnaveen13safare
 
chapter 5.pdf
chapter 5.pdfchapter 5.pdf
chapter 5.pdfhinal10
 
Diethyl Ether (DEE): Site Selection and Plant Layout
Diethyl Ether (DEE): Site Selection and Plant LayoutDiethyl Ether (DEE): Site Selection and Plant Layout
Diethyl Ether (DEE): Site Selection and Plant LayoutPratik Patel
 
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxCASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxGoogleAccount12
 
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxCASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxGoogleAccount12
 
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdf
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdfCh3. Plant Layodsadszadjhdhcgsfsdfgdut.pdf
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdfmillionshiferaw
 
IRJET- Six Axis Pneumatic Materials Handling Robotic Arm
IRJET-  	  Six Axis Pneumatic Materials Handling Robotic ArmIRJET-  	  Six Axis Pneumatic Materials Handling Robotic Arm
IRJET- Six Axis Pneumatic Materials Handling Robotic ArmIRJET Journal
 
P L A Nt Layout1
P L A Nt  Layout1P L A Nt  Layout1
P L A Nt Layout1Bob Bin
 
Production Management
Production ManagementProduction Management
Production Managementanuj9753
 
Tower Project HSE Presentation
Tower Project HSE PresentationTower Project HSE Presentation
Tower Project HSE PresentationIshtiaq Hashmi
 
fruit and vegetable plant location,layout and sanitation
fruit and vegetable plant location,layout and sanitationfruit and vegetable plant location,layout and sanitation
fruit and vegetable plant location,layout and sanitationAnjali Mehta
 

Similar to Plant layout design for safety aspect (20)

plant layout for services
plant layout for servicesplant layout for services
plant layout for services
 
Plant layout
Plant layoutPlant layout
Plant layout
 
chapter 5.pdf
chapter 5.pdfchapter 5.pdf
chapter 5.pdf
 
Production mgmt
Production mgmtProduction mgmt
Production mgmt
 
Ed
EdEd
Ed
 
Plant layout
Plant layoutPlant layout
Plant layout
 
Heavy Highway Training
Heavy Highway TrainingHeavy Highway Training
Heavy Highway Training
 
Document
DocumentDocument
Document
 
Diethyl Ether (DEE): Site Selection and Plant Layout
Diethyl Ether (DEE): Site Selection and Plant LayoutDiethyl Ether (DEE): Site Selection and Plant Layout
Diethyl Ether (DEE): Site Selection and Plant Layout
 
1st presentation
1st presentation1st presentation
1st presentation
 
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxCASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
 
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptxCASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
CASE STUDY ON LAYOUT ANALYSIS AND SUGGESTION FOR.pptx
 
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdf
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdfCh3. Plant Layodsadszadjhdhcgsfsdfgdut.pdf
Ch3. Plant Layodsadszadjhdhcgsfsdfgdut.pdf
 
IRJET- Six Axis Pneumatic Materials Handling Robotic Arm
IRJET-  	  Six Axis Pneumatic Materials Handling Robotic ArmIRJET-  	  Six Axis Pneumatic Materials Handling Robotic Arm
IRJET- Six Axis Pneumatic Materials Handling Robotic Arm
 
P L A Nt Layout1
P L A Nt  Layout1P L A Nt  Layout1
P L A Nt Layout1
 
Production Management
Production ManagementProduction Management
Production Management
 
Facility layout
Facility layoutFacility layout
Facility layout
 
Tower Project HSE Presentation
Tower Project HSE PresentationTower Project HSE Presentation
Tower Project HSE Presentation
 
PLANT LAYOUT
PLANT LAYOUTPLANT LAYOUT
PLANT LAYOUT
 
fruit and vegetable plant location,layout and sanitation
fruit and vegetable plant location,layout and sanitationfruit and vegetable plant location,layout and sanitation
fruit and vegetable plant location,layout and sanitation
 

Plant layout design for safety aspect

  • 1. A PRESENTATION ON PLANT LAYOUT DESIGN FOR SAFETY ASPECT ENVIRONMENTAL ENGINEERING AND SCIENCES ANURAG SINGH MT/ENV/10005/2013 2ST SEMESTER
  • 2.  Plant layout refers to the arrangement of physical facilities such as machinery, equipment, furniture. within the factory building in such a manner so as to have quickest flow of material at the lowest cost and with the least amount of handling in processing the product from the receipt of material to the shipment of the finished product.
  • 3.  Meet quality and capacity requirement in the most economical manner  Minimize unit costs and optimize quality  Promote effective use of people, equipment, space and energy  Provide for employee safety and comfort  Control project costs  Achieve production deadlines
  • 4.  New site development or addition to previously developed site.  Type and quantity of products to be produced,  Possible future expansion,  Operational convenience and accessibility,  Type of process and product control,  Economic distribution of utilities and services,
  • 5.  Type of building and building code requirements,  Guidelines related to health and safety,  Waste-disposable problems,  Space available and space requirement,  Auxiliary equipment, and  Roads and railroad.
  • 7. Procedure of Plant Layout Design Information Gathering Determine what will be produced Determine how many will be produced Determine what components will be made or purchased Determine required operations Determine sequence of operations Production and Flow Analysis Determine the plant rate Determine the number of machines Study the flow requirement Determine activity relationships Support Services Identify needs for personal and plant services Identify office needs Develop total space requirements
  • 9. FLOW CHART OF LINE LAYOUT
  • 11. Raw Mat. Forging Press Forging Press Gear Cutting Machine Gear cutting Machine Gear cutting Machine Heat Treatment Heat Treatme nt Gear Grinding Machine Gear Grinding Machine F i n i s h e d O u t p u t
  • 12.  Prevent, limit and mitigate escalation of adjacent events  Ensure safety within on-site occupied buildings  Control access of unauthorized personnel  Facilitate access for emergency services
  • 13. Fig. Steps of a safety and risk analysis
  • 14. General Control Facilities Location of Buildings and Structures Flow Sheet Escape Layout of Equipment Electrical Equipment PLANT LAYOUT FOR SEAFTY Ventilation, Heating and Air Conditioning Storage Receiving and Dispatching Road and footpaths Transportation system Railway Parking Areas
  • 17. An ideal plant layout should provide the optimum relationship among output, floor area and manufacturing process. It facilitates the production process, minimizes material handling, time and cost, and allows flexibility of operations, easy production flow, makes economic use of the building, promotes effective utilization of manpower, and provides for employee’s convenience, safety, comfort at work, maximum exposure to natural light and ventilation. It is also important because it affects the flow of material and processes, labor efficiency, supervision and control, use of space and expansion possibilities
  • 18.  Plant location and layout by Abha Kumar  Bausbacher, E.F. & Hunt, R.W. 1993. Process Plant Layout and Piping Design. Englewood Cliffs: Prentice Hall.  Inherent safety in process plant design by AnnaMari Heikkilä  Indian standard for Industrial plant layout - code of safe Practice  Principles of Inherent Safe Design by Jo Fearnley