fruit and vegetable plant location,layout and sanitation
Plant layout design for safety aspect
1. A PRESENTATION ON
PLANT LAYOUT DESIGN FOR SAFETY ASPECT
ENVIRONMENTAL ENGINEERING AND SCIENCES
ANURAG SINGH
MT/ENV/10005/2013
2ST SEMESTER
2.
Plant layout refers to the arrangement of physical facilities
such as machinery, equipment, furniture. within the
factory building in such a manner so as to have quickest
flow of material at the lowest cost and with the least
amount of handling in processing the product from the
receipt of material to the shipment of the finished product.
3.
Meet quality and capacity requirement in the most
economical manner
Minimize unit costs and optimize quality
Promote effective use of people, equipment, space and
energy
Provide for employee safety and comfort
Control project costs
Achieve production deadlines
4.
New site development or addition to previously
developed site.
Type and quantity of products to be produced,
Possible future expansion,
Operational convenience and accessibility,
Type of process and product control,
Economic distribution of utilities and services,
5.
Type of building and building code requirements,
Guidelines related to health and safety,
Waste-disposable problems,
Space available and space requirement,
Auxiliary equipment, and
Roads and railroad.
7. Procedure of Plant Layout
Design
Information
Gathering
Determine what will be produced
Determine how many will be
produced
Determine what components will be
made or purchased
Determine required operations
Determine sequence of operations
Production and
Flow Analysis
Determine the plant rate
Determine the number of
machines
Study the flow requirement
Determine activity
relationships
Support
Services
Identify needs for
personal and plant
services
Identify office needs
Develop total space
requirements
12.
Prevent, limit and mitigate escalation of adjacent
events
Ensure safety within on-site occupied buildings
Control access of unauthorized personnel
Facilitate access for emergency services
14. General
Control Facilities
Location of Buildings and
Structures
Flow Sheet
Escape
Layout of
Equipment
Electrical Equipment
PLANT LAYOUT FOR
SEAFTY
Ventilation, Heating and Air
Conditioning
Storage
Receiving and Dispatching
Road and
footpaths
Transportation system
Railway
Parking Areas
17. An ideal plant layout should provide the optimum relationship among
output, floor area and manufacturing process. It facilitates the
production process, minimizes material handling, time and cost, and
allows flexibility of operations, easy production flow, makes
economic use of the building, promotes effective utilization of
manpower, and provides for employee’s convenience, safety, comfort
at work, maximum exposure to natural light and ventilation. It is also
important because it affects the flow of material and processes, labor
efficiency, supervision and control, use of space and expansion
possibilities
18.
Plant location and layout by Abha Kumar
Bausbacher, E.F. & Hunt, R.W. 1993. Process Plant
Layout and Piping Design. Englewood Cliffs: Prentice
Hall.
Inherent safety in process plant design by AnnaMari
Heikkilä
Indian standard for Industrial plant layout - code of
safe Practice
Principles of Inherent Safe Design by Jo Fearnley