renuka sugar company
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renuka sugar company

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  • 1. Subject-Production & MaterialsManagement SUBMITTED TO PROF. MANJU MAM © 2008 IBM Corporation
  • 2. © 2008 IBM Corporation
  • 3. ACKNOWLEDGEMENT I am highly indebted to PROF.MANJU MAM for your guidance and constant supervision as well as for providing necessary information regarding the project & also for your support in completing the project. I would like to express my gratitude towards my parents & my friends for their kind co-operation and encouragement which help me in completion of this project. © 2008 IBM Corporation
  • 4. Sr no. Particulars1. Indian Sugar Company2. Introduction to Shree Renuka Sugar Company3. Profile4. Manufacturing unit in Munoli(Karnataka)5. Products6. Work flow model7. Process of sugar production8. Plant Layout9. Corporate Social Responsibility © 2008 IBM Corporation
  • 5. INDIAN SUGAR COMPANY India is the second largest producer of sugar in the world. The Indian sugar industry is the second largest agro industry located in the rural India after the cotton textile. With the 453 operating sugar mills. 4 millions hectares of land is under sugarcane with an average yield of 70 tones per hectare.
  • 6. SHREE RENUKA SUGAR LTD. Shree Renuka Sugars is Indias largest sugar refiner and ethanol producer , with refining capacity of 4000 tones/day and distillery capacity of 600 Kilo liter/day.  Shree Renuka Sugars was incorporated in 1995.
  • 7. PROFILEShree Renuka SugarsType- Public(BSE: 532670NSE: RENUKA)Industry- SugarFounded- 1998Founder(s)- Narendra Murkumbi & Vidya MurkumbiHeadquarters- Belgaum, Karnataka, IndiaKey people- Narendra Murkumbi, MDRevenue-2,239.80 crore (US$405.4 million)Profit- 143.50 crore (US$25.97 million)Owner(s)- Narendra Murkumbi
  • 8. VISION STATEMENT: “To become the most efficient producer of sugar and the largest marketer of sugar and ethanol in India with a renewable fuel business component.” CORE ACTIVITIES: - Fully integrated company focused on manufacturinga & marketing sugar, power and ethanol. -Large fuel (ethanol) and renewable energy capacities. 8
  • 9. MANUFACTURING UNIT INMUNOLI(KARNATAKA)The factory is situated in Munoli Village. It is anintegrated manufacturing company with strategic focuson sugar and its allied products in power and ethanol.The company’s registered office is in Belgaum,Karnataka and corporate office is at Mumbai.The current capacity of the sugar plant in Munoli is8000 TCD and 100 MT (Million Ton) of raw sugar per day. The co-generation power plant is 35 MW plant. It isgrowing very fast in industry. 9
  • 10. Products Manufacturing in Munoli unit Sugar Power Bagasses Ethanol Products Bio-fertilizers 10
  • 11. PROCESS FLOW MODEL OF SUGAR PRODUCTION 11
  • 12. The main process description of the plant is as follows:Harvesting:Canes are cut at ground level, andtransported to a sugar factory.Cane handling, Cleaning andpreparation:The cane stalks are unloaded and cuts inpieces. 12
  • 13. Conti……..Milling (Juice extraction):The shredder breaks apart the cane and ruptures the juice cells. Rollers are used to separate sugar juice from the fibrous material, called bagasse.Clarification:As the carbon dioxide travels through the liquid, it forms calcium carbonate, which precipitates non-sugar debris (fats, gums and wax) from the juice. 13
  • 14. Conti……..Evaporation and heating:Once this is done, the juice is thickened upinto syrup by boiling off the water usingsteam in a process called evaporation.Crystallization: The syrup is placed into a very large panfor boiling, the last stage. . Once thecrystals have grown mixture of crystal andmother Liquor (massacuiet) is formed. 14
  • 15. Conti…….. Drying: The crystals are then given a final dry with hot air before being stored ready for dispatch. Grading and Bagging: The dried sugar then passes through a set of graders (sieves) to get the required crystal sizes before bagging of the final product. Effluent treatment 15
  • 16. PLANT LAYOUT 16
  • 17. CORPORATE SOCIAL RESPONSIBILITY Company created Shree Renuka Sugars Development Foundation, a trust working in the field of education, healthcare and hygiene. Company created a trust called Shree Renuka Sugars Employee Welfare Trust to service education, health, recreation, financial and social requirements. The Company created schools for the children of cane harvesters who travel a long distance during the cane harvesting period
  • 18. Thanking to PROF.MANJU CHAKRAWARTI for guiding me,being patient and helpful in my project. 18
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