renuka sugar company


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renuka sugar company

  1. 1. Subject-Production & MaterialsManagement SUBMITTED TO PROF. MANJU MAM © 2008 IBM Corporation
  2. 2. © 2008 IBM Corporation
  3. 3. ACKNOWLEDGEMENT I am highly indebted to PROF.MANJU MAM for your guidance and constant supervision as well as for providing necessary information regarding the project & also for your support in completing the project. I would like to express my gratitude towards my parents & my friends for their kind co-operation and encouragement which help me in completion of this project. © 2008 IBM Corporation
  4. 4. Sr no. Particulars1. Indian Sugar Company2. Introduction to Shree Renuka Sugar Company3. Profile4. Manufacturing unit in Munoli(Karnataka)5. Products6. Work flow model7. Process of sugar production8. Plant Layout9. Corporate Social Responsibility © 2008 IBM Corporation
  5. 5. INDIAN SUGAR COMPANY India is the second largest producer of sugar in the world. The Indian sugar industry is the second largest agro industry located in the rural India after the cotton textile. With the 453 operating sugar mills. 4 millions hectares of land is under sugarcane with an average yield of 70 tones per hectare.
  6. 6. SHREE RENUKA SUGAR LTD. Shree Renuka Sugars is Indias largest sugar refiner and ethanol producer , with refining capacity of 4000 tones/day and distillery capacity of 600 Kilo liter/day.  Shree Renuka Sugars was incorporated in 1995.
  7. 7. PROFILEShree Renuka SugarsType- Public(BSE: 532670NSE: RENUKA)Industry- SugarFounded- 1998Founder(s)- Narendra Murkumbi & Vidya MurkumbiHeadquarters- Belgaum, Karnataka, IndiaKey people- Narendra Murkumbi, MDRevenue-2,239.80 crore (US$405.4 million)Profit- 143.50 crore (US$25.97 million)Owner(s)- Narendra Murkumbi
  8. 8. VISION STATEMENT: “To become the most efficient producer of sugar and the largest marketer of sugar and ethanol in India with a renewable fuel business component.” CORE ACTIVITIES: - Fully integrated company focused on manufacturinga & marketing sugar, power and ethanol. -Large fuel (ethanol) and renewable energy capacities. 8
  9. 9. MANUFACTURING UNIT INMUNOLI(KARNATAKA)The factory is situated in Munoli Village. It is anintegrated manufacturing company with strategic focuson sugar and its allied products in power and ethanol.The company’s registered office is in Belgaum,Karnataka and corporate office is at Mumbai.The current capacity of the sugar plant in Munoli is8000 TCD and 100 MT (Million Ton) of raw sugar per day. The co-generation power plant is 35 MW plant. It isgrowing very fast in industry. 9
  10. 10. Products Manufacturing in Munoli unit Sugar Power Bagasses Ethanol Products Bio-fertilizers 10
  12. 12. The main process description of the plant is as follows:Harvesting:Canes are cut at ground level, andtransported to a sugar factory.Cane handling, Cleaning andpreparation:The cane stalks are unloaded and cuts inpieces. 12
  13. 13. Conti……..Milling (Juice extraction):The shredder breaks apart the cane and ruptures the juice cells. Rollers are used to separate sugar juice from the fibrous material, called bagasse.Clarification:As the carbon dioxide travels through the liquid, it forms calcium carbonate, which precipitates non-sugar debris (fats, gums and wax) from the juice. 13
  14. 14. Conti……..Evaporation and heating:Once this is done, the juice is thickened upinto syrup by boiling off the water usingsteam in a process called evaporation.Crystallization: The syrup is placed into a very large panfor boiling, the last stage. . Once thecrystals have grown mixture of crystal andmother Liquor (massacuiet) is formed. 14
  15. 15. Conti…….. Drying: The crystals are then given a final dry with hot air before being stored ready for dispatch. Grading and Bagging: The dried sugar then passes through a set of graders (sieves) to get the required crystal sizes before bagging of the final product. Effluent treatment 15
  16. 16. PLANT LAYOUT 16
  17. 17. CORPORATE SOCIAL RESPONSIBILITY Company created Shree Renuka Sugars Development Foundation, a trust working in the field of education, healthcare and hygiene. Company created a trust called Shree Renuka Sugars Employee Welfare Trust to service education, health, recreation, financial and social requirements. The Company created schools for the children of cane harvesters who travel a long distance during the cane harvesting period
  18. 18. Thanking to PROF.MANJU CHAKRAWARTI for guiding me,being patient and helpful in my project. 18
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