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PROVEN PERFORMERS



Micronizer®                    Powderizer®                    Simpactor®




Air Classifiers                Hammermill                     Roll Crusher




Jaw Crushers                   Rotary Crushers                Sample Grinders




P O W D E R P R O C E S S I N G T E C H N O L O G Y: T H E S T U RT E VA N T S O L U T I O N .
Since 1883
“Solutions
“It’s not just the metal!”

“Our people enjoy working with you to determine the best solutions for
    your material processing problems. If all Sturtevant provided was
    good equipment, we would have been out of business decades ago.
    Combining over a century of experience, the latest engineering
    technology, and sincere enthusiasm, we make it easy to solve your
    processing challenges.




                                          Experience
                                          For more than 100 years, we have been processing materials in
                                          crushing, grinding, blending and air classifying equipment, sometimes
                                          successfully, sometimes not, but we have always learned. To benefit
                                          from our experience, call us at 800-992-0209. These operators did.

                                         “When we originally became               “...The Sturtevant SD Air Classifier
                                          involved with [Sturtevant Inc] we        gives us better control of the oversize
                                          purchased [their jet mill] because of    and more consistency in our quality”
                                          its superior performance”
                                                                                                          Daryl Trigg,
                                                                 Dan Higgins,                    Short Mountain Silica
                                                                       CTSP
                                                                                  “From a cost standpoint they were
                                         “Average operating hours were             very competitive. But they also
                                          reduced by 15 percent, and the tons      overwhelmed us with support. Their
                                          per hour production rate increased       knowledge and experience is as
                                          17 percent”                              important to us as their equipment”
                                                              Ross Donovan,                                Dan Higgins,
                                                              Piqua Materials                                    CTSP




 Technology
 Using the latest C.A.D. and Finite Element Analysis, we model Sturtevant
 equipment to understand and eliminate stresses which could cause failure.
 Less carefully designed equipment could breakdown more often or fail
 catastrophically. We take these extra steps to protect your investment and
 your employees' safety.
MICRONIZER®                                                             POWDERIZER®
                             Mesh                                                                       Mesh
                                                       325                   2300           1000                325                         140


       .05                                             45                        6            13              45                            106
                            Microns                                                                    Microns


The Sturtevant Micronizer® is a jet mill employing compressed air      The Sturtevant Powderizer® is a “classifying impact mill” capable of
or gas to produce particles less than one micron. Inside the           reducing powders down to five microns. It is fast becoming the
Micronizer precisely aligned jets create a vortex. Material is fed     workhorse in particle size reduction applications due to its combina-
into this vortex along an engineered tangent circle and acceler-       tion of impact milling and air classification technologies...in a single
ates. High speed rotation subjects the material to particle-on-par-    unit! Its flexibility of operation can easily process a multitude of prod-
ticle impact creating increasingly smaller fines. While centrifugal    ucts in the chemical, food, minerals, and other industries requiring
force drives large particles toward the perimeter, fines move          efficient and economical particle size reduction.
toward the center where they exit through the vortex finder.
                                                                                                                                 Product
                                                                                                                                 Outlet
Feed Funnel                                                                            Separator

                                    Micronized Product Outlet
Compressed
                                                       Vortex Finder       Grinding
Feed Air or
                                                                           Chamber
Gas Inlet

                                                   Grinding Chamber
Compressed
Grind Air or                                                                                                                      Feed
Gas                                                                                                                               Inlet




Models:                                                                Size Range:
                                                                                         Air Inlet
2" to 42" Diameter                                    Grind Air or     5-300 hp.
                          Replaceable                 Gas Manifold
Capacities:               Liners                                       Capacity Range:
0.5 to 10,000 lbs/hr                                                   50-10,000#/hr.
Product Fineness:                                                      Product Fineness:
0.5 to 45 microns                                                      5-100 microns
Compressed Air Requirements:                                           Air Flow Range:
30 to 3300 SCFM @ 100 PSIG                                             250-15,000 cfm.


APPLICATIONS                      BENEFITS                             APPLICATIONS                        BENEFITS
   Agricultural chemicals             Narrow particle size distri-        Agricultural chemicals              Reversible impact liner for
                                      bution                                                                  longer life
   Carbon Black                                                           Clay
                                      Spherical uniform                                                       Stainless steel construction
   Ceramics                                                               Cocoa
                                      particle shape                                                          Optional finishes & materials
   Minerals & Metals                                                      Cornstarch
                                      No heat build-up                                                        are available
   Pharmaceutical,                                                        Heat-sensitive materials
                                      No product                                                              Suitable for heat-sensitive products
   cosmetics                                                              Epoxy powder coatings
                                      contamination                                                           Narrow particle size distribution
   Pigments                                                               Food products
                                      Low maintenance                                                         Entire system can be fully
   Precious metals                                                        Limestone
                                      Simple operation                                                        automated
   Propellants                                                            Magnesium hydroxide
                                      Sanitary designs require                                                “Powderizer®” can be easily
   Resins                             no tools                            Pharmaceutical powders              disassembled for cleaning
                                                                                                              and servicing
   Titanium Dioxide                                                       Pigments
                                                                                                              Externally lubricated bearings
   Toner                                                                  Powdered Milk
                                                                                                              Complete system supply
                                                                          Sugar
                                                                                                              Bearing cartridge with air purge
                                                                          Talc                                for longer life
SIMPACTOR®                                                   AIR CLASSIFICATION
                              Mesh                                          2300                 Mesh     400 325         100
          200                                            50

                                                                        3                      Microns     38    45       150
          75                                             300
                             Microns
                                                                                                 WHIRLWIND AIR
                                                                                                 CLASSIFIER
The Sturtevant Simpactor®: a centrifugal, pin-type impact mill,
                                                                                                 Models: 20" to 26 Ft diameter
reduces low-to medium-density materials to uniform fine
particle size of 50-200 mesh.                                                                    Feed Capacities: 1 to 800 TPH
                                                                                                 Product Fineness: 100 to 400 mesh
                                            Feed Inlet                                           Operation: Internal Fan, No
                                                                                                 Cyclones or Baghouse Required




                                         Rotor                     SUPERFINE AIR
           Rotor Pins
                                                 Stationary        CLASSIFIER
                                                 Pin
                                                                   Models: 20" to 6 Ft diameter
                                                                   Feed Capacities: 0.5 to 15 TPH
Impact                                                             Product Fineness: 45 to 3 microns
Liner
                                                                   Operation: External Fan, Fines
                                                                   collected in cyclone or Baghouse
                                              Optional Vent Tube



Size Range:
                                                                                                 SIDE DRAFT AIR
5-600 H.P.
                                                                                                 CLASSIFIER
Capacity Range:                                                                                  Models: SD-20 to SD-180
                                  Product
50#/hr-150 TPH                                                                                   Feed Capacities: 4 to 1000 TPH
                                  Outlet
Product Fineness:                                                                                Product Fineness: 100 to 400 mesh
50-200 mesh                                                                                      Operation: External Fan, Fines
                                                                                                 collected in cyclone or Baghouse



APPLICATIONS                     BENEFITS                          APPLICATIONS                        BENEFITS
   Clay                              Low maintenance                 Aggregates, crushed stone          High quality product,
                                                                     Ceramics                           minimal oversize particles
   Corn slurry                       Economical; low energy
                                     consumption with high           Chemicals                          Dedusted coarse product,
   Deagglomeration
                                     throughput                                                         minimal fines
   Densification                                                     Cornstarch
                                     Efficient & effective;                                             Higher capacity and finer sep-
   Flour                                                             Diatomaceous earth
                                     uniform, precise grind                                             arations than screeners
                                                                     Fly ash
   Gypsum                            Easy to operate; adjust                                            Simple construction, low
                                     grind while operating           Food products                      maintenance, easy-to-use
   Infestation destruction
                                     Dry or wet grinding             Hydrated lime                      Dial-In, fineness controls; no
   Packed product recovery
                                                                     Minerals                           system to change products
   Resin                             Gravity or pneumatic feed
                                                                     Plastics                           Wear-resistance for abrasive
   Sodium bicarbonate                Optional liner & pin
                                                                                                        applications
                                     materials available             Silica sand
   Stucco
                                                                     Soda ash, bicarbonate
   Starch
   Talc
JAW CRUSHERS                                                                                ROLL CRUSHERS
               Sturtevant Jaw Crushers are unsurpassed                                                     Sturtevant Roll Crushers are best-suited
               in coarse and intermediate crushing.                                                        for controlled reduction of friable
               Even very hard materials can be reduced                                                     materials to granules where fines are
               for further processing.                                                                     undesirable.

Reduces by compression                                                             Uniform granular product; minimal fines creation
and shear stress
                                                                                   Reduces by compression; low wear
Heavy-duty, cast-iron
                                                                                   Abrasion-resistant roll surface treatment
construction;
decades of
dependable
service
Easy access;
simplified
inspection
and maintenance                        NOTE: Guards removed for display
                                       purposes. Do not operate unless all
Minimal fines production               safety devices are installed properly.

Efficient


               HAMMERMILLS                                                       NOTE: Guards removed for display
                                                                                 purposes. Do not operate unless all
               Sturtevant Hammermills provide unexcelled                         safety devices are installed properly.
               general size reduction for virtually any dry
               friable material.



Wide range of reduction by impact                                                                          ROTARY CRUSHERS
from swinging hammers
Product size controlled by grates and screens
Material reduced to granular powder at high rate
Heavy-duty, cast-iron construction
Easy access for maintenance or inspection                                       Reduce soft to moderately
                                                                                hard materials without
                                                                                creating excess dust.


                                                                                  Uniform granular product;
                                                                                  minimal fines creation
                                                                                  Reduces by shear force




               LABORATORY
               SAMPLE GRINDERS
               These Sample Grinders are of the “Open-Door”
               disc type and are capable of very fine work, producing
               products as fine as 100 mesh (coarser if desired)
               when working on dry, friable, soft, or moderately hard
               materials. In fact, they will do this on many hard
               rocks and ores, but with somewhat reduced capacities.
“LET STURTEVANT
                                                                                                 “SIZE UP” YOUR
                                                                                                  EQUIPMENT NEEDS.
                                                                                                 “Selecting the proper equipment is
                                                                                                  essential, in order to achieve
                                                                                                  maximum efficiency and cost-effec-
                                                                                                  tiveness. Let Sturtevant help you
                                                                                                  choose the model that’s best for you.
                                                                                                  Our testing facility is fully equipped
                                                                                                  to test your materials, so that we can
                                                                                                  recommend the best equipment
                                                                                                  for your application.

                                                                                                 “CALL TOLL FREE:
                                                                                                  800-992-0209




                                                                                                  Sturtevant, Inc.
                                                                                                  348 Circuit Street
                                                                                                  Hanover, MA 02339
                                                                                                    PHONE: 781-829-6501
                                                                                                    FAX: 781-829-6515
                                                                                                    TOLL FREE: 800-992-0209
                                                                                                    E-MAIL: sales@sturtevantinc.com
P O W D E R P R O C E S S I N G T E C H N O L O G Y: T H E S T U RT E VA N T S O L U T I O N .
©1999 Sturtevant, Inc.   SV805

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Sturtevant proven performers

  • 1. PROVEN PERFORMERS Micronizer® Powderizer® Simpactor® Air Classifiers Hammermill Roll Crusher Jaw Crushers Rotary Crushers Sample Grinders P O W D E R P R O C E S S I N G T E C H N O L O G Y: T H E S T U RT E VA N T S O L U T I O N .
  • 2. Since 1883 “Solutions “It’s not just the metal!” “Our people enjoy working with you to determine the best solutions for your material processing problems. If all Sturtevant provided was good equipment, we would have been out of business decades ago. Combining over a century of experience, the latest engineering technology, and sincere enthusiasm, we make it easy to solve your processing challenges. Experience For more than 100 years, we have been processing materials in crushing, grinding, blending and air classifying equipment, sometimes successfully, sometimes not, but we have always learned. To benefit from our experience, call us at 800-992-0209. These operators did. “When we originally became “...The Sturtevant SD Air Classifier involved with [Sturtevant Inc] we gives us better control of the oversize purchased [their jet mill] because of and more consistency in our quality” its superior performance” Daryl Trigg, Dan Higgins, Short Mountain Silica CTSP “From a cost standpoint they were “Average operating hours were very competitive. But they also reduced by 15 percent, and the tons overwhelmed us with support. Their per hour production rate increased knowledge and experience is as 17 percent” important to us as their equipment” Ross Donovan, Dan Higgins, Piqua Materials CTSP Technology Using the latest C.A.D. and Finite Element Analysis, we model Sturtevant equipment to understand and eliminate stresses which could cause failure. Less carefully designed equipment could breakdown more often or fail catastrophically. We take these extra steps to protect your investment and your employees' safety.
  • 3. MICRONIZER® POWDERIZER® Mesh Mesh 325 2300 1000 325 140 .05 45 6 13 45 106 Microns Microns The Sturtevant Micronizer® is a jet mill employing compressed air The Sturtevant Powderizer® is a “classifying impact mill” capable of or gas to produce particles less than one micron. Inside the reducing powders down to five microns. It is fast becoming the Micronizer precisely aligned jets create a vortex. Material is fed workhorse in particle size reduction applications due to its combina- into this vortex along an engineered tangent circle and acceler- tion of impact milling and air classification technologies...in a single ates. High speed rotation subjects the material to particle-on-par- unit! Its flexibility of operation can easily process a multitude of prod- ticle impact creating increasingly smaller fines. While centrifugal ucts in the chemical, food, minerals, and other industries requiring force drives large particles toward the perimeter, fines move efficient and economical particle size reduction. toward the center where they exit through the vortex finder. Product Outlet Feed Funnel Separator Micronized Product Outlet Compressed Vortex Finder Grinding Feed Air or Chamber Gas Inlet Grinding Chamber Compressed Grind Air or Feed Gas Inlet Models: Size Range: Air Inlet 2" to 42" Diameter Grind Air or 5-300 hp. Replaceable Gas Manifold Capacities: Liners Capacity Range: 0.5 to 10,000 lbs/hr 50-10,000#/hr. Product Fineness: Product Fineness: 0.5 to 45 microns 5-100 microns Compressed Air Requirements: Air Flow Range: 30 to 3300 SCFM @ 100 PSIG 250-15,000 cfm. APPLICATIONS BENEFITS APPLICATIONS BENEFITS Agricultural chemicals Narrow particle size distri- Agricultural chemicals Reversible impact liner for bution longer life Carbon Black Clay Spherical uniform Stainless steel construction Ceramics Cocoa particle shape Optional finishes & materials Minerals & Metals Cornstarch No heat build-up are available Pharmaceutical, Heat-sensitive materials No product Suitable for heat-sensitive products cosmetics Epoxy powder coatings contamination Narrow particle size distribution Pigments Food products Low maintenance Entire system can be fully Precious metals Limestone Simple operation automated Propellants Magnesium hydroxide Sanitary designs require “Powderizer®” can be easily Resins no tools Pharmaceutical powders disassembled for cleaning and servicing Titanium Dioxide Pigments Externally lubricated bearings Toner Powdered Milk Complete system supply Sugar Bearing cartridge with air purge Talc for longer life
  • 4. SIMPACTOR® AIR CLASSIFICATION Mesh 2300 Mesh 400 325 100 200 50 3 Microns 38 45 150 75 300 Microns WHIRLWIND AIR CLASSIFIER The Sturtevant Simpactor®: a centrifugal, pin-type impact mill, Models: 20" to 26 Ft diameter reduces low-to medium-density materials to uniform fine particle size of 50-200 mesh. Feed Capacities: 1 to 800 TPH Product Fineness: 100 to 400 mesh Feed Inlet Operation: Internal Fan, No Cyclones or Baghouse Required Rotor SUPERFINE AIR Rotor Pins Stationary CLASSIFIER Pin Models: 20" to 6 Ft diameter Feed Capacities: 0.5 to 15 TPH Impact Product Fineness: 45 to 3 microns Liner Operation: External Fan, Fines collected in cyclone or Baghouse Optional Vent Tube Size Range: SIDE DRAFT AIR 5-600 H.P. CLASSIFIER Capacity Range: Models: SD-20 to SD-180 Product 50#/hr-150 TPH Feed Capacities: 4 to 1000 TPH Outlet Product Fineness: Product Fineness: 100 to 400 mesh 50-200 mesh Operation: External Fan, Fines collected in cyclone or Baghouse APPLICATIONS BENEFITS APPLICATIONS BENEFITS Clay Low maintenance Aggregates, crushed stone High quality product, Ceramics minimal oversize particles Corn slurry Economical; low energy consumption with high Chemicals Dedusted coarse product, Deagglomeration throughput minimal fines Densification Cornstarch Efficient & effective; Higher capacity and finer sep- Flour Diatomaceous earth uniform, precise grind arations than screeners Fly ash Gypsum Easy to operate; adjust Simple construction, low grind while operating Food products maintenance, easy-to-use Infestation destruction Dry or wet grinding Hydrated lime Dial-In, fineness controls; no Packed product recovery Minerals system to change products Resin Gravity or pneumatic feed Plastics Wear-resistance for abrasive Sodium bicarbonate Optional liner & pin applications materials available Silica sand Stucco Soda ash, bicarbonate Starch Talc
  • 5. JAW CRUSHERS ROLL CRUSHERS Sturtevant Jaw Crushers are unsurpassed Sturtevant Roll Crushers are best-suited in coarse and intermediate crushing. for controlled reduction of friable Even very hard materials can be reduced materials to granules where fines are for further processing. undesirable. Reduces by compression Uniform granular product; minimal fines creation and shear stress Reduces by compression; low wear Heavy-duty, cast-iron Abrasion-resistant roll surface treatment construction; decades of dependable service Easy access; simplified inspection and maintenance NOTE: Guards removed for display purposes. Do not operate unless all Minimal fines production safety devices are installed properly. Efficient HAMMERMILLS NOTE: Guards removed for display purposes. Do not operate unless all Sturtevant Hammermills provide unexcelled safety devices are installed properly. general size reduction for virtually any dry friable material. Wide range of reduction by impact ROTARY CRUSHERS from swinging hammers Product size controlled by grates and screens Material reduced to granular powder at high rate Heavy-duty, cast-iron construction Easy access for maintenance or inspection Reduce soft to moderately hard materials without creating excess dust. Uniform granular product; minimal fines creation Reduces by shear force LABORATORY SAMPLE GRINDERS These Sample Grinders are of the “Open-Door” disc type and are capable of very fine work, producing products as fine as 100 mesh (coarser if desired) when working on dry, friable, soft, or moderately hard materials. In fact, they will do this on many hard rocks and ores, but with somewhat reduced capacities.
  • 6. “LET STURTEVANT “SIZE UP” YOUR EQUIPMENT NEEDS. “Selecting the proper equipment is essential, in order to achieve maximum efficiency and cost-effec- tiveness. Let Sturtevant help you choose the model that’s best for you. Our testing facility is fully equipped to test your materials, so that we can recommend the best equipment for your application. “CALL TOLL FREE: 800-992-0209 Sturtevant, Inc. 348 Circuit Street Hanover, MA 02339 PHONE: 781-829-6501 FAX: 781-829-6515 TOLL FREE: 800-992-0209 E-MAIL: sales@sturtevantinc.com P O W D E R P R O C E S S I N G T E C H N O L O G Y: T H E S T U RT E VA N T S O L U T I O N . ©1999 Sturtevant, Inc. SV805