At very high frequencies, every trace and pin is an RF emitter and receiver. If careful design practices are not followed, the unwanted signals can easily mask those a designer is trying to handle. The design choices begin at the architecture level and extend down to submillimeter placement of traces. There are tried and proven techniques for managing this process. The practical issues of real system design are covered in this session, along with ways to minimize signal degradation in the RF environment.
1. Analog Design Conference 2013
High Speed/RF Design and Layout
RFI/EMI Considerations
Zoltan Frasch
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2
4. 4
Overview
What is high speed?
The frequency above which a PCB can significantly degrade circuit
performance. 50MHz and above can be considered high speed.
Why High Speed PCB?
1 f 10 f 100 f1 f
?To get this waveform Need this bandwidth
5. 5
Overview
PCB layout is one of the final steps in the design process and often
not given the attention it deserves. High Speed circuit performance
is heavily dependent on board layout.
Today we will address
Practical layout guidelines to:
Improve the layout process
Help ensure expected circuit performance
Reduce design time
Lower design cost
7. 7
Schematics
A good layout starts with good Schematics!
Two Basic Functions of Schematic
Represent actual circuit connections
Generate NetList for layout.
Can it be made more effective?
Can it represent functionality more clearly?
Others can understand circuit
Can it show signal path?
Aid layout
Aid troubleshooting, debug
Represent functionality
Can it be made more attractive?
Can increase perceived value
More effective schematics decrease time to market
10. PCB Fundamentals
Top Copper
Usually a signal layer.
Normally a 1.4 mils (0.04 mm) thick (1 oz) copper
plate. Can be thicker.
Laminate
Woven glass epoxy.
Thickness adjustable from 0.05 mm (1.9 mils) to
suit requirements.
Relative permittivity (dielectric constant) between
2.2 and 4.7. Value depends on material and
construction.
Plane copper
Contiguous copper sheet .
Normally 0.7 mils (0.02 mm) thick (1/2 oz). Can
be thicker.
Etched to form signal traces, landing pads, vias.
Minimum trace width is 4 mils (0.1 mm).
Minimum space requirement between two objects
is 4 mils (0.1 mm).
Each trace, pad, via forms a transmission line
with a characteristic impedance Zo.
Zo depends on construction, width, height,
distance from plane copper.
A copper shape (trace, pad, via)
terminated with its characteristic
impedance:
Forms a terminated transmission line.
Signal integrity is not degraded.
Unterminated copper shapes:
Form unterminated transmission lines
Have capacitance and/or inductance
Degrade signal integrity
Controlled impedance PCB:
Manufactured to a specified Zo, applicable to one
specific trace width only.
To optimize PCB signal integrity:
Keep all long traces the same width.
Terminate all long traces at the load end with a
resistor R=Zo.
Can double terminate with additional series
resistor at the source end but not necessary.
Double termination reduces drive current requirement
from source at the expense of increased output source
voltage requirement.
Keep all unterminated traces as short as possible.
Design pads as small as possible.
The basic high speed PCB consists of 3 layers:
11. PCB Fundamentals - PCB Material selection examples
15
Isola – FR4 types
Common general purpose material.
High temperature versions for leadfree solder exist
Higher permittivity 4.7-4.2. Generates manageable parasitic capacitances
Low Cost
Reasonable controlled impedance trace consistency.
Specified to 1 GHz
Rogers – PTFE types
High frequency, high temperature material
Low permittivity. 2.2 and up. Can reduce parasitic capacitances
Expensive
Good impedance consistency.
Specified to 10 GHz
Numerous other manufacturers. Some with performance
specifications similar to above.
12. PCB Fundamentals - Component Landing pad design
16
Landing pad size
Traditionally oversized by ≈ 30% from
component pad.
Can fit soldering iron on it
Can allow visual inspection of solder joint
Can accommodate component with larger
placement errors.
Increases parasitic capacitance – lowers
effective useful frequency
Increases chances for solder bridging
Requires more board space
Minimum oversizing: 0-5% from
component pad.
Retains mechanical strength
Contact area between component and PCB
remains the same
Reduces parasitic capacitance – retains
higher useful frequency
Reduces required board space
Pad shape
Traditionally rectangular with sharp corners
Rounded corners allow tighter pad-to-trace
spacing. Reduces board size.
This or This
ThisOr This
13. PCB Fundamentals - Via Placement
17
*Courtesy of Lee Ritchey
Conventional
Connecting
trace
minimized
Via just inside
pad
Via Centered
in pad
Less Inductance
Less capacitance
Smaller board space
Increased probability of solder wicking
Fix wicking with tented vias
15. 19
Component Placement and Signal Routing
Just as in real estate location is everything!
Input/output and power connections on a board
are typically defined
Component placement and Signal routing
require deliberate thought and planning
16. Component Placement and Signal Routing
Use of Plane Layers
Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current
Return Current
follows the path of
least inductance
17. Component Placement and Signal Routing
Plane layer cutouts
Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current
Return Current
Not so good.
Minimize Voids in
plane layers
18. Component Placement and Signal Routing
Signal Routing
Placement not optimized – Minimize crossings
Connector
Digital ADC
RF
Power
Conditioning
Analog
Temp
Sensor
Connector
ADC
Driver
Placement optimized – Idealized
19. Component Placement and Signal Routing
Return Path Routing
Clock
Circuitry
Analog
Circuitry
Resistor
Digital
Circuitry
Sensitive Analog
Circuitry Disrupted by
Digital Supply Noise
Not so good
ID
Voltage Drop
A better way
Sensitive Analog
Circuitry Safe from
Digital Supply Noise
Use GND and PWR planes to
reduce return path R and L.
Use separate AGND and DGND
planes to minimize digital
coupling into AGND plane.
Compartmentalize functions
Group components associated
with functions.
Place functions to coincide with
signal path.
Route functions first with input
and output along signal path.
Route connections between
functions next.
Voltage Drop
More Voltage
Drop
ANALOG
CIRCUITS
DIGITAL
CIRCUITSVD VA
+ +
ID
IA
IA + ID
VIN
GND
REF
20. Component Placement and Signal Routing
Packaging and Pinout choices
Packaging plays a large role in high-speed applications
Smaller packages
Improved high frequency response
Compact layout
Lower package parasitics
Low Distortion Pinout (dedicated feedback)
Compact layout
Streamline signal flow
Lower distortion
1
2
3
4
8
7
6
5
FB
INP
INN
VOUT
+
-
Low Distortion
1
2
3
4
8
7
6
5
VOUT
+
-
Standard
INP
INN
21. 25
Component Placement and Signal Routing
CSP and SOIC Package Distortion
HARMONICDISTORTION(dBc)
0.1
–120
–100
–110
–80
–90
–60
–70
–50
1 10 50
04511-0-085
SOLID LINES – SECOND HARMONICS
DOTTED LINES – THIRD HARMONICS
G = +5
VOUT = 2V p-p
VS = ±5V
RL = 100Ω
FREQUENCY (MHz)
SOIC
CSP
Improvement
10dB at 1MHz 14dB
at 10MHz
22. Example - Component Placement and Signal Routing
Two Inputs. Carbon copies to
ensure balance.
Gain and feedback. Carbon
copies to ensure symmetry.
Outputs. Carbon copies to
ensure symmetry.
Level shifting tapped into signal
path. Carbon copies to ensure
symmetry.
Auxiliary function.
Critical Signal path as short as
possible.
Critical signal paths are carbon
copies to maintain balance.
23. Example – PCB and component Placement
A perfectly good high frequency board
BUT:
Excessive number of unnecessary vias
Plane layer compromised with a large
cutout
Unnecessarily long signal traces
Landing pads are too large
No internal plane layers
Same circuit with added provisions for
an auxiliary function
A better alternative?
More components yet smaller board size
Vias are minimized
Several internal plane layers
“Properly” sized Landing pads
24. Example - Component Placement and Performance
RoHS Tg 170 6 layers
HR370 6 layers
RoHS Tg 170 6 layers
HR370 6 layers
Two resistors located as shownMove resistors closer to input pins
25. Example – PCB and Performance
• 6 layer PCB
• RoHS Tg 170 & HR370
• No bypass caps
• No GND plane on top
• No plane cut outs
• No “stitching” vias
• Smaller size
RoHS Tg 170 6 layers
HR370 6 layers
FR4 2 layers
RoHS Tg 170 6 layers
HR370 6 layers
FR4 2 layers
• 2 layer FR4 PCB
• 4 bypass caps
• Top GND plane segmented
• Plane cut outs
• “Stitching” vias
27. 31
Power Supply Bypassing
Bypassing is essential to high
speed circuit performance.
It provides low impedance
source and return paths to high
frequency changes in load
current.
Capacitors as close as possible
to the supply pins of each IC
provide localized bypassing.
Capacitors self-resonate.
Not all capacitors are equal.
28. 32
Power Supply Bypassing - Capacitor Model
ESR (Equivalent Series
Resistance)
Rs
Capacitance
XC = 1/2πfC
ESL (Equivalent Series
Inductance)
XL=2πfL
Effective Impedance
At Series resonance
XL=XC
Z = R
30. Multiple Parallel Capacitors
1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603
*Courtesy of Lee Ritchey
*
2 x (1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603)
1µF
330µF
0.1µF
0.01µF
31. Example - Bypass Capacitor Placement
C
C
Tantalum
Tantalum
C
C
Tantalum capacitors provide
low frequency bypassing for
the area
Chip capacitors provide
bypassing for higher
frequencies for the area.
Chip capacitors on the
supply pins provide
additional high frequency
bypassing for the IC.
32. Power Supply Bypassing Interplanar Capacitance
36
TOP SILK
TOP MASK
TOP COPPER
2 X 106 0.009”
50Ω with 16 mils TRACE WIDTH
INNER COPPER GND
0.37” SPACER
INNER COPPER VCC
1 X 1080 0.0032”
INNER COPPER GND
1 X 1080 0.0032”
INNER COPPER VEE
1 X 1080 0.0032”
BOTTOM COPPER GND
BOTTOM MASK
BOTTOM SILK
kA
11.3d
C=
0.062”
6 LAYER STACKUP
Can replace most or all
discrete bypass capacitors.
Uniformly distributed.
-160
-140
-120
-100
-80
-60
-40
-20
0
0.01 1 100 10000
BareBoardGain
f (MHz)
AD4896-2 bare board Input-to-Output gain
6-layers
2-layers
36. 40
Parasitics
PCB parasitcs take the
form of hidden
capacitors, inductors
and resistors in the PCB
Parasitics degrade and
distort performance
37. 41
113
kXY
C pF
Z
=
K = relative dielectric constant
X = Copper Length (mm)
Y = Copper Width (mm)
Z = Distance to nearest Plane (mm)
2
0 2 0 5 2235
X Y Z
L X nH
Y Z X
. . ln .
+
= + + +
Trace/Pad Parasitics
X Y
Z
Top Solder mask
Has effect on characteristic impedance
Top (Signal) layer
Has signal traces and component landing
pads.
Traces are transmission lines with
characteristic impedance
Controlled Impedance Plane Layer
Traces on the top signal layer, the spacer
between and this plane forms transmission
lines with a characteristic impedance.
Spacer
Large distance to eliminate interaction with
Controlled Impedance Layer above it.
PWR-GND combination
Two layers closely spaced layers form an
Interplanar capacitance.
Spacer eliminates interaction
between the signal layer with its
associated controlled impedance
layer and all other layers below the
controlled impedance layer.
Every unterminated trace and pad
has capacitance and inductance.
EXAMPLES
Choose FR4 PCB with 1 oz Cu on top
Need 50Ω controlled impedance for 10
mils and 0.2mm wide traces
K= 4.7, Z=0.16mm and 0.13mm
Example1: SOIC landing pad
X = 0.51 mm Y = 1.27mm
Z = 0.16mm: C = 0.17 pF; L=0.08 nH
Z = 0.13mm: C = 0.21 pF; L=0.08 nH
Example2: 3x3 mm CSP landing
pad
X = 0.6 mm Y = 0.3mm
Z = 0.16mm: C = 0.05 pF; L=0.05 nH
Z = 0.13mm: C = 0.05 pF; L=0.05 nH
Minimize capacitance
Reduce trace/pad area
Increase spacing to plane layer
Void plane under trace/pad
Minimize Inductance
Reduce trace/pad length
Increase trace/pad width
Remove Voids in plane layer under
trace/pad
Decrease spacing to plane layer
38. 42
Via Parasitics
𝐿 = 0.2𝐻 𝑙𝑙
4𝐻
𝑑
+ 1 𝑛𝑛
𝐶 =
0.055𝑘𝑘𝑑1
𝑑2 − 𝑑1
𝑝𝑝
𝑤𝑤𝑤𝑤𝑤 𝑘 = 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐.
𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑎𝑎𝑎 𝑖𝑖 𝑚𝑚.
Example: A “10 mil via” on FR4 PCB
d=0.254 mm, d1=0.55 mm, d2=1.1mm
K=4.7, H=1.62 mm
L=0.93 nH, C=0.48 pF
Vias are capacitive in signal traces,
inductive when connecting to planes.
Vias are usually invisible to signals
below 1 GHz.
Compare to a 10mm long 10 mils wide
trace: L=8.8 nH, C=0.66 pF
39. 43
Simplified Component Parasitic Models
C = Capacitance
RP = insulation resistance
RS = equivalent series resistance (ESR)
L = leads and plates series inductance
RDA = dielectric absorption
CDA = dielectric absorption
L
r
RP
C
RDA CDA
RS CP
R
L
R = Resistance
CP = Parallel capacitance
L= equivalent series inductance (ESL)
Chip Resistors:
Cp range from 0.25 – 1pF
45. Vias in signal path
No hard evidence to their measurable degrading effect (up to ≈ 2GHz).
Vias increase PCB real estate requirements.
Sharp corners, 90° bends in signal traces
No hard evidence to their measurable degrading effect (up to ≈ 2GHz).
Sharp corners and 90° turns can increase PCB real estate requirements.
50
Signal Routing
46. 51
Signal Routing
Use GND and PWR Planes
Connect pads to planes using “Via-in-pad” method to minimize parasitics
Use controlled impedance plane layer directly under or over a signal layer.
Place components of a functional block as close as possible
0.5 mm component-to-component spacing is sufficient for manual placement
Minimize vias in signal traces. The less the better.
Keep traces within a functional block on the same layer.
Use interplanar capacitance for bypassing
Keep plane layers as contiguous as possible
Avoid unnecessary vias perforating plane layers.
Avoid cutouts in plane layers
Keep traces as straight as possible
Minimize bends and turns
47. PCB Termination resistors
• Termination resistors as close to first
component in signal path as
possible.
• Long transmission line, minimized
unterminated trace length.
• Optimized.
• Termination resistors as close to
input connector as possible
• Short transmission line, long
unterminated trace length.
• Not optimized.
48. PCB Don’t-s
• Too many vias. Internal plane layer perforated. Looks
more of a mesh than a plane. Plane layer effectiveness is
diminished.
• Copper plating is cheap. No resistance to corrosion.
Landing pads are blemished after two months. PCB
longevity is compromised.
• IC landing pads are too long. Increased parasitic
capacitance.
• Silk screen text is not readable. Unnecessary expense in
its current form.
• Component orientation appears ad hoc. Difficult to follow
signal path during debug.
• Component designator placement not optimized. Difficult
to locate components during debug.
52. Examples – Bare board response
-160
-140
-120
-100
-80
-60
-40
-20
0
0.01 0.1 1 10 100 1000 10000
BareBoardGain
f (MHz)
AD4896-2 bare board Input-to-Output gain
6-layers
2-layers
53. 59
Summary
Begin by selecting a strategy and putting a plan in place
Have a power supply bypass strategy in place.
Decide how to manage parasitics before you begin
A good layout starts with a good schematic
High speed PCB design requires deliberate thought and attention to detail!
Use multiple Ground, Power and controlled impedance planes
Component location on the board is just as important as to where you put
entire circuits
Take the lead when laying out your board, don’t leave anything to chance
New packaging and pinouts allow for improved performance and more
compact layouts
There are many options for signal distribution. Choose the right one for the
application
55. Design Resources Covered in this Session
Design Tools & Resources:
Ask technical questions and exchange ideas online in our
EngineerZone™ Support Community
Choose a technology area from the homepage:
ez.analog.com
Access the Design Conference community here:
www.analog.com/DC13community
[Other resources if available]
61
Name Description URL
[Relevant tool]
[wiki site] Contains reference design materials, etc.
[other]
57. Visit the [name of demo] in the exhibition room
[Brief explanation of demo they
will find in the exhibit hall]
Image of demo/board
63
This demo board is available for purchase:
www.analog.com/DC13hardware
59. Crosstalk and Coupling
65
Capacitive Crosstalk or Coupling
This results from traces running on top of each other, which forms a
parasitic capacitor
Solutions run traces orthogonal, to minimize trace coupling and lower area
profile
Inductive Crosstalk
Inductive crosstalk exists due to the magnetic field interaction between long
traces parallel traces
There are two types of inductive crosstalk; forward and backward
Backward is the noise observed nearest the driver on the victim trace
Forward is the noise observed farthest from the driver on the driven line
Minimize crosstalk by
Increasing trace separation (improving isolation)
Using guard traces
Using differential signals
60. 66
Electromagnetic compatibility (EMC)
There are two aspects of EMC:
It describes the ability of electronic systems to operate without interfering with
other systems
It also describes the ability of such systems to operate as intended within a
specified electromagnetic environment
Primary specifications are IEC-60050 and IEC1000
Extensive reviews in tutorial MT-095 and Analog Dialog 30-4 on
Analog Devices website (www.analog.com)
Inability to meet these requirements will compromise your
equipment
Inability to meet these requirements will severely limit the ability to
sell the equipment to customers
61. 67
Blank form
With the short signal transition times
and high clock rates of modern digital
circuitry, PCB traces need to be
considered not as simple connections
but as transmission lines.
The receiving aerial possesses a natural, or characteristic,
impedance and electrical theory shows that for the aerial to
transfer maximum power to the set (and to ensure the integrity of
the electrical signal) the impedance both of the feeder and the
receiver should match that of the aerial. In other words the signal
should ideally be presented with a constant impedance as it
travels from its source to its destination. Where a mismatch
occurs only part of the signal will be transmitted; the rest will be
reflected toward the source (this degrades the signal). Cable
designers therefore take great care to ensure the accuracy and
consistency of the cable dimensions and material
characteristics. At high signal switching speeds, the electrical
properties of the cable, such as the capacitance and inductance,
must be taken into account, and cables can no longer be
considered as simple wires. Cables designed for high signal
speeds where these factors are taken into consideration are
referred to as transmission lines.
Similarly, as the speed of signal switching on a PCB increases,
the electrical properties of the traces carrying signals between
devices become increasingly more important. The impedance
of a PCB trace is controlled by
its configuration
dimensions (trace width and thickness and height of the board
material)
dielectric constant of the board material
As with a cable, when the signal encounters a change of
impedance arising from a change in material or geometry, part
of the signal will be reflected and part transmitted. These
reflections are likely to cause aberrations on the signal which
may degrade circuit performance (e.g. low gain, noise and
random errors). In practice board designers will specify
impedance values and tolerances for board traces and rely on
the PCB manufacturer to conform to the specification.