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Analog Design Conference 2013
High Speed/RF Design and Layout
RFI/EMI Considerations
Zoltan Frasch
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2
3
Todays Agenda
Overview
Schematics
PCB Fundamentals
Component Placement and Signal Routing
Power Supply Bypassing
Parasitics
Signal Routing
Examples
Summary
4
Overview
What is high speed?
 The frequency above which a PCB can significantly degrade circuit
performance. 50MHz and above can be considered high speed.
Why High Speed PCB?
1 f 10 f 100 f1 f
?To get this waveform Need this bandwidth
5
Overview
PCB layout is one of the final steps in the design process and often
not given the attention it deserves. High Speed circuit performance
is heavily dependent on board layout.
Today we will address
 Practical layout guidelines to:
 Improve the layout process
 Help ensure expected circuit performance
 Reduce design time
 Lower design cost
Schematics
7
Schematics
A good layout starts with good Schematics!
Two Basic Functions of Schematic
 Represent actual circuit connections
 Generate NetList for layout.
Can it be made more effective?
 Can it represent functionality more clearly?
 Others can understand circuit
 Can it show signal path?
 Aid layout
 Aid troubleshooting, debug
 Represent functionality
Can it be made more attractive?
 Can increase perceived value
More effective schematics decrease time to market
8
Schematics - Example
 A perfectly good schematic.  An alternative.
PCB Fundamentals
PCB Fundamentals
 Top Copper
 Usually a signal layer.
 Normally a 1.4 mils (0.04 mm) thick (1 oz) copper
plate. Can be thicker.
 Laminate
 Woven glass epoxy.
 Thickness adjustable from 0.05 mm (1.9 mils) to
suit requirements.
 Relative permittivity (dielectric constant) between
2.2 and 4.7. Value depends on material and
construction.
 Plane copper
 Contiguous copper sheet .
 Normally 0.7 mils (0.02 mm) thick (1/2 oz). Can
be thicker.
 Etched to form signal traces, landing pads, vias.
 Minimum trace width is 4 mils (0.1 mm).
 Minimum space requirement between two objects
is 4 mils (0.1 mm).
 Each trace, pad, via forms a transmission line
with a characteristic impedance Zo.
 Zo depends on construction, width, height,
distance from plane copper.
 A copper shape (trace, pad, via)
terminated with its characteristic
impedance:
 Forms a terminated transmission line.
 Signal integrity is not degraded.
 Unterminated copper shapes:
 Form unterminated transmission lines
 Have capacitance and/or inductance
 Degrade signal integrity
 Controlled impedance PCB:
 Manufactured to a specified Zo, applicable to one
specific trace width only.
 To optimize PCB signal integrity:
 Keep all long traces the same width.
 Terminate all long traces at the load end with a
resistor R=Zo.
 Can double terminate with additional series
resistor at the source end but not necessary.
 Double termination reduces drive current requirement
from source at the expense of increased output source
voltage requirement.
 Keep all unterminated traces as short as possible.
 Design pads as small as possible.
The basic high speed PCB consists of 3 layers:
PCB Fundamentals - PCB Material selection examples
15
Isola – FR4 types
 Common general purpose material.
 High temperature versions for leadfree solder exist
 Higher permittivity 4.7-4.2. Generates manageable parasitic capacitances
 Low Cost
 Reasonable controlled impedance trace consistency.
 Specified to 1 GHz
Rogers – PTFE types
 High frequency, high temperature material
 Low permittivity. 2.2 and up. Can reduce parasitic capacitances
 Expensive
 Good impedance consistency.
 Specified to 10 GHz
Numerous other manufacturers. Some with performance
specifications similar to above.
PCB Fundamentals - Component Landing pad design
16
Landing pad size
 Traditionally oversized by ≈ 30% from
component pad.
 Can fit soldering iron on it
 Can allow visual inspection of solder joint
 Can accommodate component with larger
placement errors.
 Increases parasitic capacitance – lowers
effective useful frequency
 Increases chances for solder bridging
 Requires more board space
 Minimum oversizing: 0-5% from
component pad.
 Retains mechanical strength
 Contact area between component and PCB
remains the same
 Reduces parasitic capacitance – retains
higher useful frequency
 Reduces required board space
Pad shape
 Traditionally rectangular with sharp corners
 Rounded corners allow tighter pad-to-trace
spacing. Reduces board size.
This or This
ThisOr This
PCB Fundamentals - Via Placement
17
*Courtesy of Lee Ritchey
 Conventional
 Connecting
trace
minimized
 Via just inside
pad
 Via Centered
in pad
 Less Inductance
 Less capacitance
 Smaller board space
Increased probability of solder wicking
Fix wicking with tented vias
Component Placement and Signal
Routing
19
Component Placement and Signal Routing
Just as in real estate location is everything!
Input/output and power connections on a board
are typically defined
Component placement and Signal routing
require deliberate thought and planning
Component Placement and Signal Routing
Use of Plane Layers
Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current
Return Current
follows the path of
least inductance
Component Placement and Signal Routing
Plane layer cutouts
Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current
Return Current
Not so good.
Minimize Voids in
plane layers
Component Placement and Signal Routing
Signal Routing
Placement not optimized – Minimize crossings
Connector
Digital ADC
RF
Power
Conditioning
Analog
Temp
Sensor
Connector
ADC
Driver
Placement optimized – Idealized
Component Placement and Signal Routing
Return Path Routing
Clock
Circuitry
Analog
Circuitry
Resistor
Digital
Circuitry
Sensitive Analog
Circuitry Disrupted by
Digital Supply Noise
Not so good
ID
Voltage Drop
A better way
Sensitive Analog
Circuitry Safe from
Digital Supply Noise
Use GND and PWR planes to
reduce return path R and L.
Use separate AGND and DGND
planes to minimize digital
coupling into AGND plane.
Compartmentalize functions
Group components associated
with functions.
Place functions to coincide with
signal path.
Route functions first with input
and output along signal path.
Route connections between
functions next.
Voltage Drop
More Voltage
Drop
ANALOG
CIRCUITS
DIGITAL
CIRCUITSVD VA
+ +
ID
IA
IA + ID
VIN
GND
REF
Component Placement and Signal Routing
Packaging and Pinout choices
Packaging plays a large role in high-speed applications
Smaller packages
 Improved high frequency response
 Compact layout
 Lower package parasitics
Low Distortion Pinout (dedicated feedback)
 Compact layout
 Streamline signal flow
 Lower distortion
1
2
3
4
8
7
6
5
FB
INP
INN
VOUT
+
-
Low Distortion
1
2
3
4
8
7
6
5
VOUT
+
-
Standard
INP
INN
25
Component Placement and Signal Routing
CSP and SOIC Package Distortion
HARMONICDISTORTION(dBc)
0.1
–120
–100
–110
–80
–90
–60
–70
–50
1 10 50
04511-0-085
SOLID LINES – SECOND HARMONICS
DOTTED LINES – THIRD HARMONICS
G = +5
VOUT = 2V p-p
VS = ±5V
RL = 100Ω
FREQUENCY (MHz)
SOIC
CSP
Improvement
10dB at 1MHz 14dB
at 10MHz
Example - Component Placement and Signal Routing
Two Inputs. Carbon copies to
ensure balance.
Gain and feedback. Carbon
copies to ensure symmetry.
Outputs. Carbon copies to
ensure symmetry.
Level shifting tapped into signal
path. Carbon copies to ensure
symmetry.
Auxiliary function.
Critical Signal path as short as
possible.
Critical signal paths are carbon
copies to maintain balance.
Example – PCB and component Placement
 A perfectly good high frequency board
 BUT:
 Excessive number of unnecessary vias
 Plane layer compromised with a large
cutout
 Unnecessarily long signal traces
 Landing pads are too large
 No internal plane layers
 Same circuit with added provisions for
an auxiliary function
 A better alternative?
 More components yet smaller board size
 Vias are minimized
 Several internal plane layers
 “Properly” sized Landing pads
Example - Component Placement and Performance
RoHS Tg 170 6 layers
HR370 6 layers
RoHS Tg 170 6 layers
HR370 6 layers
Two resistors located as shownMove resistors closer to input pins
Example – PCB and Performance
• 6 layer PCB
• RoHS Tg 170 & HR370
• No bypass caps
• No GND plane on top
• No plane cut outs
• No “stitching” vias
• Smaller size
RoHS Tg 170 6 layers
HR370 6 layers
FR4 2 layers
RoHS Tg 170 6 layers
HR370 6 layers
FR4 2 layers
• 2 layer FR4 PCB
• 4 bypass caps
• Top GND plane segmented
• Plane cut outs
• “Stitching” vias
Power Supply Bypassing
31
Power Supply Bypassing
Bypassing is essential to high
speed circuit performance.
It provides low impedance
source and return paths to high
frequency changes in load
current.
Capacitors as close as possible
to the supply pins of each IC
provide localized bypassing.
Capacitors self-resonate.
Not all capacitors are equal.
32
Power Supply Bypassing - Capacitor Model
ESR (Equivalent Series
Resistance)
 Rs
Capacitance
 XC = 1/2πfC
ESL (Equivalent Series
Inductance)
 XL=2πfL
Effective Impedance
At Series resonance
 XL=XC
 Z = R
Power Supply Bypassing - Capacitor Choices
0603 0612
*Courtesy of Lee Ritchey
*
Multiple Parallel Capacitors
1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603
*Courtesy of Lee Ritchey
*
2 x (1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603)
1µF
330µF
0.1µF
0.01µF
Example - Bypass Capacitor Placement
C
C
Tantalum
Tantalum
C
C
 Tantalum capacitors provide
low frequency bypassing for
the area
 Chip capacitors provide
bypassing for higher
frequencies for the area.
 Chip capacitors on the
supply pins provide
additional high frequency
bypassing for the IC.
Power Supply Bypassing Interplanar Capacitance
36
TOP SILK
TOP MASK
TOP COPPER
2 X 106 0.009”
50Ω with 16 mils TRACE WIDTH
INNER COPPER GND
0.37” SPACER
INNER COPPER VCC
1 X 1080 0.0032”
INNER COPPER GND
1 X 1080 0.0032”
INNER COPPER VEE
1 X 1080 0.0032”
BOTTOM COPPER GND
BOTTOM MASK
BOTTOM SILK
kA
11.3d
C=
0.062”
6 LAYER STACKUP
 Can replace most or all
discrete bypass capacitors.
 Uniformly distributed.
-160
-140
-120
-100
-80
-60
-40
-20
0
0.01 1 100 10000
BareBoardGain
f (MHz)
AD4896-2 bare board Input-to-Output gain
6-layers
2-layers
Power Supply Bypassing – Inter-planar and
discrete bypassing method
37
-27
-24
-21
-18
-15
-12
-9
-6
-3
0
0.1 1 10 100 1000
Gain(dB)
freq (MHz)
ADA4896-2 PCB responses. Input=-
15dBm, G=1, Rf=100Ω, RL=100Ω
2-Layers
6-Layers
-27
-24
-21
-18
-15
-12
-9
-6
-3
0
0.1 1 10 100 1000
Gain(dB)
freq (MHz)
ADA4896-2 PCB responses. Input=-
15dBm, G=1, Rf=0Ω, RL=100Ω
2-Layers
6-Layers
Power Supply Bypassing - Power Plane Capacitance
*Courtesy of Lee Ritchey
*
Parasitics
40
Parasitics
PCB parasitcs take the
form of hidden
capacitors, inductors
and resistors in the PCB
Parasitics degrade and
distort performance
41
113
kXY
C pF
Z
=
K = relative dielectric constant
X = Copper Length (mm)
Y = Copper Width (mm)
Z = Distance to nearest Plane (mm)
2
0 2 0 5 2235
X Y Z
L X nH
Y Z X
. . ln .
 +   
= + +    +    
Trace/Pad Parasitics
X Y
Z
 Top Solder mask
 Has effect on characteristic impedance
 Top (Signal) layer
 Has signal traces and component landing
pads.
 Traces are transmission lines with
characteristic impedance
 Controlled Impedance Plane Layer
 Traces on the top signal layer, the spacer
between and this plane forms transmission
lines with a characteristic impedance.
 Spacer
 Large distance to eliminate interaction with
Controlled Impedance Layer above it.
 PWR-GND combination
 Two layers closely spaced layers form an
Interplanar capacitance.
 Spacer eliminates interaction
between the signal layer with its
associated controlled impedance
layer and all other layers below the
controlled impedance layer.
 Every unterminated trace and pad
has capacitance and inductance.
EXAMPLES
Choose FR4 PCB with 1 oz Cu on top
Need 50Ω controlled impedance for 10
mils and 0.2mm wide traces
K= 4.7, Z=0.16mm and 0.13mm
 Example1: SOIC landing pad
 X = 0.51 mm Y = 1.27mm
 Z = 0.16mm: C = 0.17 pF; L=0.08 nH
 Z = 0.13mm: C = 0.21 pF; L=0.08 nH
 Example2: 3x3 mm CSP landing
pad
 X = 0.6 mm Y = 0.3mm
 Z = 0.16mm: C = 0.05 pF; L=0.05 nH
 Z = 0.13mm: C = 0.05 pF; L=0.05 nH
 Minimize capacitance
 Reduce trace/pad area
 Increase spacing to plane layer
 Void plane under trace/pad
 Minimize Inductance
 Reduce trace/pad length
 Increase trace/pad width
 Remove Voids in plane layer under
trace/pad
 Decrease spacing to plane layer
42
Via Parasitics
𝐿 = 0.2𝐻 𝑙𝑙
4𝐻
𝑑
+ 1 𝑛𝑛
𝐶 =
0.055𝑘𝑘𝑑1
𝑑2 − 𝑑1
𝑝𝑝
𝑤𝑤𝑤𝑤𝑤 𝑘 = 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐.
𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑎𝑎𝑎 𝑖𝑖 𝑚𝑚.
Example: A “10 mil via” on FR4 PCB
d=0.254 mm, d1=0.55 mm, d2=1.1mm
K=4.7, H=1.62 mm
L=0.93 nH, C=0.48 pF
Vias are capacitive in signal traces,
inductive when connecting to planes.
Vias are usually invisible to signals
below 1 GHz.
Compare to a 10mm long 10 mils wide
trace: L=8.8 nH, C=0.66 pF
43
Simplified Component Parasitic Models
C = Capacitance
RP = insulation resistance
RS = equivalent series resistance (ESR)
L = leads and plates series inductance
RDA = dielectric absorption
CDA = dielectric absorption
L
r
RP
C
RDA CDA
RS CP
R
L
R = Resistance
CP = Parallel capacitance
L= equivalent series inductance (ESL)
Chip Resistors:
Cp range from 0.25 – 1pF
Stray Capacitance Simulation Schematic
Frequency Response with 1.5pF Stray Capacitance
1.5dB peaking
Parasitic Inductance Simulation Schematic
24.5mm x .25mm” =29nH
Pulse Response With and Without Ground Plane
0.6dB overshoot
Signal Routing
Vias in signal path
 No hard evidence to their measurable degrading effect (up to ≈ 2GHz).
 Vias increase PCB real estate requirements.
Sharp corners, 90° bends in signal traces
 No hard evidence to their measurable degrading effect (up to ≈ 2GHz).
 Sharp corners and 90° turns can increase PCB real estate requirements.
50
Signal Routing
51
Signal Routing
Use GND and PWR Planes
 Connect pads to planes using “Via-in-pad” method to minimize parasitics
 Use controlled impedance plane layer directly under or over a signal layer.
Place components of a functional block as close as possible
 0.5 mm component-to-component spacing is sufficient for manual placement
Minimize vias in signal traces. The less the better.
 Keep traces within a functional block on the same layer.
Use interplanar capacitance for bypassing
Keep plane layers as contiguous as possible
 Avoid unnecessary vias perforating plane layers.
 Avoid cutouts in plane layers
Keep traces as straight as possible
 Minimize bends and turns
PCB Termination resistors
• Termination resistors as close to first
component in signal path as
possible.
• Long transmission line, minimized
unterminated trace length.
• Optimized.
• Termination resistors as close to
input connector as possible
• Short transmission line, long
unterminated trace length.
• Not optimized.
PCB Don’t-s
• Too many vias. Internal plane layer perforated. Looks
more of a mesh than a plane. Plane layer effectiveness is
diminished.
• Copper plating is cheap. No resistance to corrosion.
Landing pads are blemished after two months. PCB
longevity is compromised.
• IC landing pads are too long. Increased parasitic
capacitance.
• Silk screen text is not readable. Unnecessary expense in
its current form.
• Component orientation appears ad hoc. Difficult to follow
signal path during debug.
• Component designator placement not optimized. Difficult
to locate components during debug.
Additional High Speed PCB Examples
Examples – Bandwidth improvement at 1 GHz
Small signal BW:
New: 1.41 GHz
Existing: 976 MHz
This is nearly a 50%
improvement
VOUT2
Pin4 – VN
Pin8 – VP
R5
1
VOUT1
R13
IN1+
R7 2
3
IN1-
R1
R3
RS1
R11
R15
R9
7
5
6
R14
IN2+
R8
IN2-
R6
R2
R16
RS2
R12
R4
R10
C3 C2C1
VPVN
GND
C4 C5
Examples – Schematics and PCB
Examples – Bare board response
-160
-140
-120
-100
-80
-60
-40
-20
0
0.01 0.1 1 10 100 1000 10000
BareBoardGain
f (MHz)
AD4896-2 bare board Input-to-Output gain
6-layers
2-layers
59
Summary
 Begin by selecting a strategy and putting a plan in place
 Have a power supply bypass strategy in place.
 Decide how to manage parasitics before you begin
 A good layout starts with a good schematic
 High speed PCB design requires deliberate thought and attention to detail!
 Use multiple Ground, Power and controlled impedance planes
 Component location on the board is just as important as to where you put
entire circuits
 Take the lead when laying out your board, don’t leave anything to chance
 New packaging and pinouts allow for improved performance and more
compact layouts
 There are many options for signal distribution. Choose the right one for the
application
Questions/Discussion
Design Resources Covered in this Session
Design Tools & Resources:
Ask technical questions and exchange ideas online in our
EngineerZone™ Support Community
 Choose a technology area from the homepage:
 ez.analog.com
 Access the Design Conference community here:
 www.analog.com/DC13community
[Other resources if available]
61
Name Description URL
[Relevant tool]
[wiki site] Contains reference design materials, etc.
[other]
Selection Table of Products Covered Today
Part number Description
62
Visit the [name of demo] in the exhibition room
[Brief explanation of demo they
will find in the exhibit hall]
Image of demo/board
63
This demo board is available for purchase:
www.analog.com/DC13hardware
64
Crosstalk and Coupling
65
 Capacitive Crosstalk or Coupling
 This results from traces running on top of each other, which forms a
parasitic capacitor
 Solutions run traces orthogonal, to minimize trace coupling and lower area
profile
 Inductive Crosstalk
 Inductive crosstalk exists due to the magnetic field interaction between long
traces parallel traces
 There are two types of inductive crosstalk; forward and backward
 Backward is the noise observed nearest the driver on the victim trace
 Forward is the noise observed farthest from the driver on the driven line
 Minimize crosstalk by
 Increasing trace separation (improving isolation)
 Using guard traces
 Using differential signals
66
Electromagnetic compatibility (EMC)
There are two aspects of EMC:
 It describes the ability of electronic systems to operate without interfering with
other systems
 It also describes the ability of such systems to operate as intended within a
specified electromagnetic environment
Primary specifications are IEC-60050 and IEC1000
Extensive reviews in tutorial MT-095 and Analog Dialog 30-4 on
Analog Devices website (www.analog.com)
Inability to meet these requirements will compromise your
equipment
Inability to meet these requirements will severely limit the ability to
sell the equipment to customers
67
Blank form
With the short signal transition times
and high clock rates of modern digital
circuitry, PCB traces need to be
considered not as simple connections
but as transmission lines.
The receiving aerial possesses a natural, or characteristic,
impedance and electrical theory shows that for the aerial to
transfer maximum power to the set (and to ensure the integrity of
the electrical signal) the impedance both of the feeder and the
receiver should match that of the aerial. In other words the signal
should ideally be presented with a constant impedance as it
travels from its source to its destination. Where a mismatch
occurs only part of the signal will be transmitted; the rest will be
reflected toward the source (this degrades the signal). Cable
designers therefore take great care to ensure the accuracy and
consistency of the cable dimensions and material
characteristics. At high signal switching speeds, the electrical
properties of the cable, such as the capacitance and inductance,
must be taken into account, and cables can no longer be
considered as simple wires. Cables designed for high signal
speeds where these factors are taken into consideration are
referred to as transmission lines.
Similarly, as the speed of signal switching on a PCB increases,
the electrical properties of the traces carrying signals between
devices become increasingly more important. The impedance
of a PCB trace is controlled by
its configuration
dimensions (trace width and thickness and height of the board
material)
dielectric constant of the board material
As with a cable, when the signal encounters a change of
impedance arising from a change in material or geometry, part
of the signal will be reflected and part transmitted. These
reflections are likely to cause aberrations on the signal which
may degrade circuit performance (e.g. low gain, noise and
random errors). In practice board designers will specify
impedance values and tolerances for board traces and rely on
the PCB manufacturer to conform to the specification.

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High Speed and RF Design Considerations - VE2013

  • 1. Analog Design Conference 2013 High Speed/RF Design and Layout RFI/EMI Considerations Zoltan Frasch
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  • 3. 3 Todays Agenda Overview Schematics PCB Fundamentals Component Placement and Signal Routing Power Supply Bypassing Parasitics Signal Routing Examples Summary
  • 4. 4 Overview What is high speed?  The frequency above which a PCB can significantly degrade circuit performance. 50MHz and above can be considered high speed. Why High Speed PCB? 1 f 10 f 100 f1 f ?To get this waveform Need this bandwidth
  • 5. 5 Overview PCB layout is one of the final steps in the design process and often not given the attention it deserves. High Speed circuit performance is heavily dependent on board layout. Today we will address  Practical layout guidelines to:  Improve the layout process  Help ensure expected circuit performance  Reduce design time  Lower design cost
  • 7. 7 Schematics A good layout starts with good Schematics! Two Basic Functions of Schematic  Represent actual circuit connections  Generate NetList for layout. Can it be made more effective?  Can it represent functionality more clearly?  Others can understand circuit  Can it show signal path?  Aid layout  Aid troubleshooting, debug  Represent functionality Can it be made more attractive?  Can increase perceived value More effective schematics decrease time to market
  • 8. 8 Schematics - Example  A perfectly good schematic.  An alternative.
  • 10. PCB Fundamentals  Top Copper  Usually a signal layer.  Normally a 1.4 mils (0.04 mm) thick (1 oz) copper plate. Can be thicker.  Laminate  Woven glass epoxy.  Thickness adjustable from 0.05 mm (1.9 mils) to suit requirements.  Relative permittivity (dielectric constant) between 2.2 and 4.7. Value depends on material and construction.  Plane copper  Contiguous copper sheet .  Normally 0.7 mils (0.02 mm) thick (1/2 oz). Can be thicker.  Etched to form signal traces, landing pads, vias.  Minimum trace width is 4 mils (0.1 mm).  Minimum space requirement between two objects is 4 mils (0.1 mm).  Each trace, pad, via forms a transmission line with a characteristic impedance Zo.  Zo depends on construction, width, height, distance from plane copper.  A copper shape (trace, pad, via) terminated with its characteristic impedance:  Forms a terminated transmission line.  Signal integrity is not degraded.  Unterminated copper shapes:  Form unterminated transmission lines  Have capacitance and/or inductance  Degrade signal integrity  Controlled impedance PCB:  Manufactured to a specified Zo, applicable to one specific trace width only.  To optimize PCB signal integrity:  Keep all long traces the same width.  Terminate all long traces at the load end with a resistor R=Zo.  Can double terminate with additional series resistor at the source end but not necessary.  Double termination reduces drive current requirement from source at the expense of increased output source voltage requirement.  Keep all unterminated traces as short as possible.  Design pads as small as possible. The basic high speed PCB consists of 3 layers:
  • 11. PCB Fundamentals - PCB Material selection examples 15 Isola – FR4 types  Common general purpose material.  High temperature versions for leadfree solder exist  Higher permittivity 4.7-4.2. Generates manageable parasitic capacitances  Low Cost  Reasonable controlled impedance trace consistency.  Specified to 1 GHz Rogers – PTFE types  High frequency, high temperature material  Low permittivity. 2.2 and up. Can reduce parasitic capacitances  Expensive  Good impedance consistency.  Specified to 10 GHz Numerous other manufacturers. Some with performance specifications similar to above.
  • 12. PCB Fundamentals - Component Landing pad design 16 Landing pad size  Traditionally oversized by ≈ 30% from component pad.  Can fit soldering iron on it  Can allow visual inspection of solder joint  Can accommodate component with larger placement errors.  Increases parasitic capacitance – lowers effective useful frequency  Increases chances for solder bridging  Requires more board space  Minimum oversizing: 0-5% from component pad.  Retains mechanical strength  Contact area between component and PCB remains the same  Reduces parasitic capacitance – retains higher useful frequency  Reduces required board space Pad shape  Traditionally rectangular with sharp corners  Rounded corners allow tighter pad-to-trace spacing. Reduces board size. This or This ThisOr This
  • 13. PCB Fundamentals - Via Placement 17 *Courtesy of Lee Ritchey  Conventional  Connecting trace minimized  Via just inside pad  Via Centered in pad  Less Inductance  Less capacitance  Smaller board space Increased probability of solder wicking Fix wicking with tented vias
  • 14. Component Placement and Signal Routing
  • 15. 19 Component Placement and Signal Routing Just as in real estate location is everything! Input/output and power connections on a board are typically defined Component placement and Signal routing require deliberate thought and planning
  • 16. Component Placement and Signal Routing Use of Plane Layers Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current Return Current follows the path of least inductance
  • 17. Component Placement and Signal Routing Plane layer cutouts Plane LayerPrepregCopper Signal TraceSolder MaskSignal Current Return Current Not so good. Minimize Voids in plane layers
  • 18. Component Placement and Signal Routing Signal Routing Placement not optimized – Minimize crossings Connector Digital ADC RF Power Conditioning Analog Temp Sensor Connector ADC Driver Placement optimized – Idealized
  • 19. Component Placement and Signal Routing Return Path Routing Clock Circuitry Analog Circuitry Resistor Digital Circuitry Sensitive Analog Circuitry Disrupted by Digital Supply Noise Not so good ID Voltage Drop A better way Sensitive Analog Circuitry Safe from Digital Supply Noise Use GND and PWR planes to reduce return path R and L. Use separate AGND and DGND planes to minimize digital coupling into AGND plane. Compartmentalize functions Group components associated with functions. Place functions to coincide with signal path. Route functions first with input and output along signal path. Route connections between functions next. Voltage Drop More Voltage Drop ANALOG CIRCUITS DIGITAL CIRCUITSVD VA + + ID IA IA + ID VIN GND REF
  • 20. Component Placement and Signal Routing Packaging and Pinout choices Packaging plays a large role in high-speed applications Smaller packages  Improved high frequency response  Compact layout  Lower package parasitics Low Distortion Pinout (dedicated feedback)  Compact layout  Streamline signal flow  Lower distortion 1 2 3 4 8 7 6 5 FB INP INN VOUT + - Low Distortion 1 2 3 4 8 7 6 5 VOUT + - Standard INP INN
  • 21. 25 Component Placement and Signal Routing CSP and SOIC Package Distortion HARMONICDISTORTION(dBc) 0.1 –120 –100 –110 –80 –90 –60 –70 –50 1 10 50 04511-0-085 SOLID LINES – SECOND HARMONICS DOTTED LINES – THIRD HARMONICS G = +5 VOUT = 2V p-p VS = ±5V RL = 100Ω FREQUENCY (MHz) SOIC CSP Improvement 10dB at 1MHz 14dB at 10MHz
  • 22. Example - Component Placement and Signal Routing Two Inputs. Carbon copies to ensure balance. Gain and feedback. Carbon copies to ensure symmetry. Outputs. Carbon copies to ensure symmetry. Level shifting tapped into signal path. Carbon copies to ensure symmetry. Auxiliary function. Critical Signal path as short as possible. Critical signal paths are carbon copies to maintain balance.
  • 23. Example – PCB and component Placement  A perfectly good high frequency board  BUT:  Excessive number of unnecessary vias  Plane layer compromised with a large cutout  Unnecessarily long signal traces  Landing pads are too large  No internal plane layers  Same circuit with added provisions for an auxiliary function  A better alternative?  More components yet smaller board size  Vias are minimized  Several internal plane layers  “Properly” sized Landing pads
  • 24. Example - Component Placement and Performance RoHS Tg 170 6 layers HR370 6 layers RoHS Tg 170 6 layers HR370 6 layers Two resistors located as shownMove resistors closer to input pins
  • 25. Example – PCB and Performance • 6 layer PCB • RoHS Tg 170 & HR370 • No bypass caps • No GND plane on top • No plane cut outs • No “stitching” vias • Smaller size RoHS Tg 170 6 layers HR370 6 layers FR4 2 layers RoHS Tg 170 6 layers HR370 6 layers FR4 2 layers • 2 layer FR4 PCB • 4 bypass caps • Top GND plane segmented • Plane cut outs • “Stitching” vias
  • 27. 31 Power Supply Bypassing Bypassing is essential to high speed circuit performance. It provides low impedance source and return paths to high frequency changes in load current. Capacitors as close as possible to the supply pins of each IC provide localized bypassing. Capacitors self-resonate. Not all capacitors are equal.
  • 28. 32 Power Supply Bypassing - Capacitor Model ESR (Equivalent Series Resistance)  Rs Capacitance  XC = 1/2πfC ESL (Equivalent Series Inductance)  XL=2πfL Effective Impedance At Series resonance  XL=XC  Z = R
  • 29. Power Supply Bypassing - Capacitor Choices 0603 0612 *Courtesy of Lee Ritchey *
  • 30. Multiple Parallel Capacitors 1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603 *Courtesy of Lee Ritchey * 2 x (1 x 330µF T520, 1 x 1.0µF 0603, 2 x 0.1µF 0603, and 6 x 0.01µF 0603) 1µF 330µF 0.1µF 0.01µF
  • 31. Example - Bypass Capacitor Placement C C Tantalum Tantalum C C  Tantalum capacitors provide low frequency bypassing for the area  Chip capacitors provide bypassing for higher frequencies for the area.  Chip capacitors on the supply pins provide additional high frequency bypassing for the IC.
  • 32. Power Supply Bypassing Interplanar Capacitance 36 TOP SILK TOP MASK TOP COPPER 2 X 106 0.009” 50Ω with 16 mils TRACE WIDTH INNER COPPER GND 0.37” SPACER INNER COPPER VCC 1 X 1080 0.0032” INNER COPPER GND 1 X 1080 0.0032” INNER COPPER VEE 1 X 1080 0.0032” BOTTOM COPPER GND BOTTOM MASK BOTTOM SILK kA 11.3d C= 0.062” 6 LAYER STACKUP  Can replace most or all discrete bypass capacitors.  Uniformly distributed. -160 -140 -120 -100 -80 -60 -40 -20 0 0.01 1 100 10000 BareBoardGain f (MHz) AD4896-2 bare board Input-to-Output gain 6-layers 2-layers
  • 33. Power Supply Bypassing – Inter-planar and discrete bypassing method 37 -27 -24 -21 -18 -15 -12 -9 -6 -3 0 0.1 1 10 100 1000 Gain(dB) freq (MHz) ADA4896-2 PCB responses. Input=- 15dBm, G=1, Rf=100Ω, RL=100Ω 2-Layers 6-Layers -27 -24 -21 -18 -15 -12 -9 -6 -3 0 0.1 1 10 100 1000 Gain(dB) freq (MHz) ADA4896-2 PCB responses. Input=- 15dBm, G=1, Rf=0Ω, RL=100Ω 2-Layers 6-Layers
  • 34. Power Supply Bypassing - Power Plane Capacitance *Courtesy of Lee Ritchey *
  • 36. 40 Parasitics PCB parasitcs take the form of hidden capacitors, inductors and resistors in the PCB Parasitics degrade and distort performance
  • 37. 41 113 kXY C pF Z = K = relative dielectric constant X = Copper Length (mm) Y = Copper Width (mm) Z = Distance to nearest Plane (mm) 2 0 2 0 5 2235 X Y Z L X nH Y Z X . . ln .  +    = + +    +     Trace/Pad Parasitics X Y Z  Top Solder mask  Has effect on characteristic impedance  Top (Signal) layer  Has signal traces and component landing pads.  Traces are transmission lines with characteristic impedance  Controlled Impedance Plane Layer  Traces on the top signal layer, the spacer between and this plane forms transmission lines with a characteristic impedance.  Spacer  Large distance to eliminate interaction with Controlled Impedance Layer above it.  PWR-GND combination  Two layers closely spaced layers form an Interplanar capacitance.  Spacer eliminates interaction between the signal layer with its associated controlled impedance layer and all other layers below the controlled impedance layer.  Every unterminated trace and pad has capacitance and inductance. EXAMPLES Choose FR4 PCB with 1 oz Cu on top Need 50Ω controlled impedance for 10 mils and 0.2mm wide traces K= 4.7, Z=0.16mm and 0.13mm  Example1: SOIC landing pad  X = 0.51 mm Y = 1.27mm  Z = 0.16mm: C = 0.17 pF; L=0.08 nH  Z = 0.13mm: C = 0.21 pF; L=0.08 nH  Example2: 3x3 mm CSP landing pad  X = 0.6 mm Y = 0.3mm  Z = 0.16mm: C = 0.05 pF; L=0.05 nH  Z = 0.13mm: C = 0.05 pF; L=0.05 nH  Minimize capacitance  Reduce trace/pad area  Increase spacing to plane layer  Void plane under trace/pad  Minimize Inductance  Reduce trace/pad length  Increase trace/pad width  Remove Voids in plane layer under trace/pad  Decrease spacing to plane layer
  • 38. 42 Via Parasitics 𝐿 = 0.2𝐻 𝑙𝑙 4𝐻 𝑑 + 1 𝑛𝑛 𝐶 = 0.055𝑘𝑘𝑑1 𝑑2 − 𝑑1 𝑝𝑝 𝑤𝑤𝑤𝑤𝑤 𝑘 = 𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑𝑑 𝑐𝑐𝑐𝑐𝑐𝑐𝑐𝑐. 𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷𝐷 𝑎𝑎𝑎 𝑖𝑖 𝑚𝑚. Example: A “10 mil via” on FR4 PCB d=0.254 mm, d1=0.55 mm, d2=1.1mm K=4.7, H=1.62 mm L=0.93 nH, C=0.48 pF Vias are capacitive in signal traces, inductive when connecting to planes. Vias are usually invisible to signals below 1 GHz. Compare to a 10mm long 10 mils wide trace: L=8.8 nH, C=0.66 pF
  • 39. 43 Simplified Component Parasitic Models C = Capacitance RP = insulation resistance RS = equivalent series resistance (ESR) L = leads and plates series inductance RDA = dielectric absorption CDA = dielectric absorption L r RP C RDA CDA RS CP R L R = Resistance CP = Parallel capacitance L= equivalent series inductance (ESL) Chip Resistors: Cp range from 0.25 – 1pF
  • 41. Frequency Response with 1.5pF Stray Capacitance 1.5dB peaking
  • 42. Parasitic Inductance Simulation Schematic 24.5mm x .25mm” =29nH
  • 43. Pulse Response With and Without Ground Plane 0.6dB overshoot
  • 45. Vias in signal path  No hard evidence to their measurable degrading effect (up to ≈ 2GHz).  Vias increase PCB real estate requirements. Sharp corners, 90° bends in signal traces  No hard evidence to their measurable degrading effect (up to ≈ 2GHz).  Sharp corners and 90° turns can increase PCB real estate requirements. 50 Signal Routing
  • 46. 51 Signal Routing Use GND and PWR Planes  Connect pads to planes using “Via-in-pad” method to minimize parasitics  Use controlled impedance plane layer directly under or over a signal layer. Place components of a functional block as close as possible  0.5 mm component-to-component spacing is sufficient for manual placement Minimize vias in signal traces. The less the better.  Keep traces within a functional block on the same layer. Use interplanar capacitance for bypassing Keep plane layers as contiguous as possible  Avoid unnecessary vias perforating plane layers.  Avoid cutouts in plane layers Keep traces as straight as possible  Minimize bends and turns
  • 47. PCB Termination resistors • Termination resistors as close to first component in signal path as possible. • Long transmission line, minimized unterminated trace length. • Optimized. • Termination resistors as close to input connector as possible • Short transmission line, long unterminated trace length. • Not optimized.
  • 48. PCB Don’t-s • Too many vias. Internal plane layer perforated. Looks more of a mesh than a plane. Plane layer effectiveness is diminished. • Copper plating is cheap. No resistance to corrosion. Landing pads are blemished after two months. PCB longevity is compromised. • IC landing pads are too long. Increased parasitic capacitance. • Silk screen text is not readable. Unnecessary expense in its current form. • Component orientation appears ad hoc. Difficult to follow signal path during debug. • Component designator placement not optimized. Difficult to locate components during debug.
  • 49. Additional High Speed PCB Examples
  • 50. Examples – Bandwidth improvement at 1 GHz Small signal BW: New: 1.41 GHz Existing: 976 MHz This is nearly a 50% improvement
  • 51. VOUT2 Pin4 – VN Pin8 – VP R5 1 VOUT1 R13 IN1+ R7 2 3 IN1- R1 R3 RS1 R11 R15 R9 7 5 6 R14 IN2+ R8 IN2- R6 R2 R16 RS2 R12 R4 R10 C3 C2C1 VPVN GND C4 C5 Examples – Schematics and PCB
  • 52. Examples – Bare board response -160 -140 -120 -100 -80 -60 -40 -20 0 0.01 0.1 1 10 100 1000 10000 BareBoardGain f (MHz) AD4896-2 bare board Input-to-Output gain 6-layers 2-layers
  • 53. 59 Summary  Begin by selecting a strategy and putting a plan in place  Have a power supply bypass strategy in place.  Decide how to manage parasitics before you begin  A good layout starts with a good schematic  High speed PCB design requires deliberate thought and attention to detail!  Use multiple Ground, Power and controlled impedance planes  Component location on the board is just as important as to where you put entire circuits  Take the lead when laying out your board, don’t leave anything to chance  New packaging and pinouts allow for improved performance and more compact layouts  There are many options for signal distribution. Choose the right one for the application
  • 55. Design Resources Covered in this Session Design Tools & Resources: Ask technical questions and exchange ideas online in our EngineerZone™ Support Community  Choose a technology area from the homepage:  ez.analog.com  Access the Design Conference community here:  www.analog.com/DC13community [Other resources if available] 61 Name Description URL [Relevant tool] [wiki site] Contains reference design materials, etc. [other]
  • 56. Selection Table of Products Covered Today Part number Description 62
  • 57. Visit the [name of demo] in the exhibition room [Brief explanation of demo they will find in the exhibit hall] Image of demo/board 63 This demo board is available for purchase: www.analog.com/DC13hardware
  • 58. 64
  • 59. Crosstalk and Coupling 65  Capacitive Crosstalk or Coupling  This results from traces running on top of each other, which forms a parasitic capacitor  Solutions run traces orthogonal, to minimize trace coupling and lower area profile  Inductive Crosstalk  Inductive crosstalk exists due to the magnetic field interaction between long traces parallel traces  There are two types of inductive crosstalk; forward and backward  Backward is the noise observed nearest the driver on the victim trace  Forward is the noise observed farthest from the driver on the driven line  Minimize crosstalk by  Increasing trace separation (improving isolation)  Using guard traces  Using differential signals
  • 60. 66 Electromagnetic compatibility (EMC) There are two aspects of EMC:  It describes the ability of electronic systems to operate without interfering with other systems  It also describes the ability of such systems to operate as intended within a specified electromagnetic environment Primary specifications are IEC-60050 and IEC1000 Extensive reviews in tutorial MT-095 and Analog Dialog 30-4 on Analog Devices website (www.analog.com) Inability to meet these requirements will compromise your equipment Inability to meet these requirements will severely limit the ability to sell the equipment to customers
  • 61. 67 Blank form With the short signal transition times and high clock rates of modern digital circuitry, PCB traces need to be considered not as simple connections but as transmission lines. The receiving aerial possesses a natural, or characteristic, impedance and electrical theory shows that for the aerial to transfer maximum power to the set (and to ensure the integrity of the electrical signal) the impedance both of the feeder and the receiver should match that of the aerial. In other words the signal should ideally be presented with a constant impedance as it travels from its source to its destination. Where a mismatch occurs only part of the signal will be transmitted; the rest will be reflected toward the source (this degrades the signal). Cable designers therefore take great care to ensure the accuracy and consistency of the cable dimensions and material characteristics. At high signal switching speeds, the electrical properties of the cable, such as the capacitance and inductance, must be taken into account, and cables can no longer be considered as simple wires. Cables designed for high signal speeds where these factors are taken into consideration are referred to as transmission lines. Similarly, as the speed of signal switching on a PCB increases, the electrical properties of the traces carrying signals between devices become increasingly more important. The impedance of a PCB trace is controlled by its configuration dimensions (trace width and thickness and height of the board material) dielectric constant of the board material As with a cable, when the signal encounters a change of impedance arising from a change in material or geometry, part of the signal will be reflected and part transmitted. These reflections are likely to cause aberrations on the signal which may degrade circuit performance (e.g. low gain, noise and random errors). In practice board designers will specify impedance values and tolerances for board traces and rely on the PCB manufacturer to conform to the specification.