REPORT ON ENGRO DAIRY FARM NARA

Group members

Mehwish Mustafa
Nousheen Fatima
Sidra Ahmad
Sidrat ul Muntiha
Soniya Mahpa...
Table of Contents
1. Introduction..................................................................3
2. Mission..............
Introduction
Milk is most consumable food item having 4 hours life at certain room temperature .Pakistan is
3rd leading mi...
The current DuPont rating is 3.6, this successful DuPont compliance audit was conducted by
Canadian visitors
The whole str...
assembly ground
Nara house for their employees.

Animal Housing
There are three types of animal housing
1. Free stall
2. S...
Maize Seeds
DCP
Magnesium Sulphate
Sprayfo Blue
Micro sorb
Fy Brozyme
Ammonium Chloride
Mycosorab
Note: Another covered wa...
Milking parlor:
Milking parlor is a place where cows stand on an elevated platform at a 90-degree angle facing
away from t...
Organizational structure of engro dairy farm at Nara
Farm Maneger
(Syed Rizwan
Bukhari)

Admin services

Croping

(Mr.Zahi...
Safety Meaures
Safety is the most efficient and effective perfoming department at engro that actually differs it
from othe...
PAKISTAN DAIRY SECTOR
In Pakistan livestock includes cattle buffalo, sheep, goat, camels etc
Pakistan is fourth largest mi...
PROCESSING

DISTRIBUTION

PROCESSING

PACKAGING

Traditional dairy farm
Traditional dairy farm milking process:





...
SWOT analyses of traditional dairy farm
Strengths

Weaknesses

Dairy sector is having enormous potential for
sizeable earn...
SWOT analysis of engro dairy farm NARA
Strengths
Efficient milk collection system
Better integrated distribution and wareh...
quantity purchasing. In addition, larger herds tend to have higher milk production per cow.It is
essential that the dairy ...
Upcoming SlideShare
Loading in...5
×

EngroFoods Dairy farm Nara report

2,097

Published on

Engrofoods Dairy farm Nara report

Published in: Business, Technology
0 Comments
1 Like
Statistics
Notes
  • Be the first to comment

No Downloads
Views
Total Views
2,097
On Slideshare
0
From Embeds
0
Number of Embeds
0
Actions
Shares
0
Downloads
65
Comments
0
Likes
1
Embeds 0
No embeds

No notes for slide

EngroFoods Dairy farm Nara report

  1. 1. REPORT ON ENGRO DAIRY FARM NARA Group members Mehwish Mustafa Nousheen Fatima Sidra Ahmad Sidrat ul Muntiha Soniya Mahpara Yasmeen Talpur
  2. 2. Table of Contents 1. Introduction..................................................................3 2. Mission........................................................................ 4 3. Services........................................................................ 4 4. Visited areas……………................................................... 4 5. Animal housing & types.................................................5 6. Warehouse ...................................................................5 7. Workshop......................................................................6 8. Feed process area..........................................................6 9. Milking process.............................................................6 10.Nara house....................................................................7 11.Future target.................................................................7 12.Organizational structure................................................8 13.Safety measures.............................................................8 14.Supply chain………………..................................................10 15.Difference between traditional & Engro dairy farm........10 16.Swot of traditional & Engro............................................11-12 17.Observation and suggestion…………………………………………13 18.Reference...................................................................... 14
  3. 3. Introduction Milk is most consumable food item having 4 hours life at certain room temperature .Pakistan is 3rd leading milk producing country in the world with more than 47 billion litters’ production and 11.30% contribution in GDP and a milk economy that in value terms is 27.7% of the total agriculture. According to analysts the milk production is expected to grow at 2% annually, however the processed industry is only 7% of operated milk. The milk, remaining wastages and farmer preservation is 20.7 billion liters of which 1.4 billion goes into processing and the rest is sold as a commodity in retail outlets and through door to door Gawala system. So, there is an immense prospect and +prospective to grow the process milk business Engro Dairy Farm is the First Dairy Farm in Pakistan located in a desert area nara Taluka Salehpat District Sukkur (80km from Sukkur City).Its ground breaking ceremony was performed by Syed Khursheed Ahmed Shah on 24 may 2008 and the project execution phase 1 was completed in October 2008 with the arrival of imported animals 2008.There are 33 permanent and contractual employees working in dairy farm. Total area occupied by farm is 567 acre out of which 220 acre is purchased land and 347 acre is on lease.347 acre land is used for the cultivation of crops which are then processed and used as feed for cows where as 220 acre is farm area. Breeds of cows surviving in Engro dairy farm are JERSEY and FRIESIAN where as holstein breed (which is better than both of them) is not available there because they can not survive in Nara’s weather conditions. Total number of animals in the farm is 4300 (200 per yard). The average production of milk per cow is about 26 liter and total production per day is about 43000 liter. Engro dairy farm Nara is certified different standards.Such as ISO 9001 (for Quality Management System) ISO14001 (for Environment management System) ISO18001 (for Occupational Health and Safety Management System) ISO22000 (for Food Safety Management System) DuPont (a safety standard applied at Human and Animal at any Farm or Plant)
  4. 4. The current DuPont rating is 3.6, this successful DuPont compliance audit was conducted by Canadian visitors The whole structure of the farm is consist of animal housing, warehouse, workshop, power plant, feed process area, admin office, assembly ground, milking parlor and Nara house for their employees. Mission Mission of Engro dairy farm is To be the one stop shop for the Farmers. To work with the best companies in the world and to bring best quality products at best price from all over the world for our farmer Services they provide Dairy Solution provides the following products and services to the Dairy industry: 1. 2. 3. 4. 5. 6. 7. 8. 9. Site Acquisition and designing Complete Civil works Supply of Cubicles and Head Locks Supply of Animals Supply of Agri Machinery Supply & Installation of Milking machines/parlors Supply & Installation of Milk cooling Tanks Supply & Installation of Single/Double Milk Bucket machines Supply & Installation of Milk processing machinery (Pastuerizer, Homogenizer, Cream separator) 10. Supply of CIP Chemicals 11. Supply of Teat Dips and Hoof care products 12. Supply of disinfectants Areas we visited: Animal housing ware house workshop power plant feed process area milking parlor admin office
  5. 5. assembly ground Nara house for their employees. Animal Housing There are three types of animal housing 1. Free stall 2. Saudi barn 3. Corral system 1. Free Stall Free stall is the recommended system for successful dairy farming. Here cows are kept free except at the time of milking. Resting area is divided into stall or cubical. cows are not restrained in the resting area (free stall / cubical) and are free to enter, lie down, rise up, and leave the stall whenever they desire. 2. Saudi Barn It is a standard indoor housing in temperate where there is proper ventilation system and having lower heat stress. A common plan is to have animals housed on the ground where they can freely move and interact with other animals. Here the cows are tied in stanchions and milked on the spot or roam free and are milked in a parlor. 3. Corral system Another form of animal housing where cows can freely move outside the shelter. Purpose of this system is to have sun light over every area within corral. In Engro Dairy farm, there is Saudi barn system and corral system where as free stall system is totally absent there and it is not planned to use free stall in future due to its high. There are 4 total Saudi barn placed in the farm where corral in more than Saudi barn. There will be an increment in the number of Saudi barn in future. Ware house There were NIP (non productive items) and machine spare parts available in ware house where as many bags of wheat were placed outside the ware house. The items available in ware house are: Yea Sec Mineral Mixture Spray Fo
  6. 6. Maize Seeds DCP Magnesium Sulphate Sprayfo Blue Micro sorb Fy Brozyme Ammonium Chloride Mycosorab Note: Another covered ware house is construted there WORKSHOP There are about 20 workers working in workshop for the maintainance of machinery and tractor parts Power plant: Engro dairy farm has its own power plant where they generate electricity for the whole plant total electricity is generated about 650KV (kilo volt). According to Amjad farooq bhatti (engineer manager) they will try to generate electricity by using bio gas & solar system in 2014. Feed process area: Here Yard wise aggregation is done and for that TMR mixture machine is used.For chopping and delivery of yard jaylor and keenan machines are used. both machines are used for same purpose, the difference between them is just their dimensions ( horizontal and vertical) in chopping process. Feed is provided to cows three times a day. Milking process at engro dairy farm Animal Milking is directly proportional to animal feed intake, feed them well they will produce well. Animals are very sensitive to its surrounding, pleasant weather improves their milking. Heat stress, bed bedding for living decreases outcomes. Milking cycle starts from calving…. Normally cows have 6 milking lactations. In early lactations they increase their milking capacity, in the middle lactations they go their maximum outputs and in the end lactations they again start decreasing milk.
  7. 7. Milking parlor: Milking parlor is a place where cows stand on an elevated platform at a 90-degree angle facing away from the operating area. Access to the udder is between the rear legs, which reduces visibility of the front quarters and can make unit attachment and udder sanitation more difficult. A partitioning door that swings when a cow enters the milking stall opens the adjacent milking stall for the next cow. In most parlors, the gates overlap, to prevent the cows from entering the milking stall beforehand. As a cow enters the parlor, there is no milking stall available to enter, except the last one in the line. Some of the process that we have seen at engro dairy farm:     3 people handling 32 animals at a time in milking parlor. Lactations cleaned with hygiene tissues. 6 minutes are required for milking of 32 animals. GEA technology is used take a full measurement of animal as weight milking capacity, destination of diseases used in milking parlor.  Not only GEA but DILAWALA technology used as well in milking parlors Nara House Engro Dairy farm is also facilitating its employees by providing them comfortable housing facilities. Future Targets of Engro Dairy farm 700 herd of animals will be covered in future 2 units of dairy farm will be launched in Punjab Bio Gas and solar system will be used for power generation There will be increment in sudi barn housing system
  8. 8. Organizational structure of engro dairy farm at Nara Farm Maneger (Syed Rizwan Bukhari) Admin services Croping (Mr.Zahid Qazi) ( Mr.Mumtaz) Engneering Live Stock (Mr. Amjad Farooq Bhatti) (Mr.Fayaz ahmed) HR Civil Vetenary Doctors Procurement Mechanical Quality Assurance Finance and accounts Electrical Supply Chain  Sap software used over their in the procurement block for purchasing raw materials.  There is no any inventory stock they order their inventory as per demand on the basis of farm requirement.  Standard operating process (SOP) comprises on FPR and LPR.  Where LPR stand for local purchase requisition And  FPR stand for foreign purchase requisition.
  9. 9. Safety Meaures Safety is the most efficient and effective perfoming department at engro that actually differs it from other industries. Engro is not only providing safe environment to animals where they can survive but it also provides safe conditions to its employees for work. For this purpose each job has given its own SOP’s (standard operating Procedures). Safety measures in engro dairy farm Reporting on accidents Eating is not allowed in warehouses and in operational area Burning of flame is not allowed Vehicle speed in Farm area is 15km/hour Mobile phones are prohibited to attend during climbing upstairs Safety gadgets (wind socks and emergency siren) are placed in farm for emergency Fire extinguisher are placed in each area in the farm Emergency responses in engro NARA dairy farm In case of any emergency, every one has to gather in assembly area after listening siren. Some instruments of safety that we have seen at farm
  10. 10. PAKISTAN DAIRY SECTOR In Pakistan livestock includes cattle buffalo, sheep, goat, camels etc Pakistan is fourth largest milk producing country in the world In Pakistan modern milk processing in dairy sector started in 1960 and by mid - 1970 Supply chain of engro dairy farm NARA FEEDING MILKING
  11. 11. PROCESSING DISTRIBUTION PROCESSING PACKAGING Traditional dairy farm Traditional dairy farm milking process:       No hygiene safety Manually milking Used steel trunks(Balti)for transferring the milk from one place to another place No lactation cleaning Require more time for milking No destination of diseases Modern Dairy Farm Modern dairy farm milking process         hygiene safety Milking through Machinery Use Cylos for storing milk Use tankers for transferring milk from one place to another Proper Lactation Cleaning Milking process is completed within few minutes Proper care of cows Proper vaccination of animals
  12. 12. SWOT analyses of traditional dairy farm Strengths Weaknesses Dairy sector is having enormous potential for sizeable earnings Pakistan is having wide scope of Milk Production Dairy sector in Sindh is having low cost of production Sindhi culture is having long tradition of cattle and livestock rearing Large base of cattle for milk production Relatively small dairy cattle milk production market Chronic lack of improved, adapted dairy cows Unorganized sector, unaware of basic farm management practices including record keeping, farm/ market infrastructures & marketing information Enormous production losses due to diseases Lack of education, technical skills, initiative and experience Adoption of traditional approach Milk losses are very high estimated at 40 kg per capita per year Obsolete equipment and technologies Opportunities Threats High risks of diseases in live stock Increasing demand of value added dairy Defective and unorganized markets products Imbalance between prices of inputs & outputs Local and global dairy products needs are Lack of community organizations and out much higher than supply dated farm practices Cooperatives can play a big role for Lack of towards common causes & goals development of dairy sector in Sindh as well as Lack of awareness govt: Dairy sector provides raw material for food & leather industry
  13. 13. SWOT analysis of engro dairy farm NARA Strengths Efficient milk collection system Better integrated distribution and warehousing facilities Qualified and trained work force Suitable climate condition for animals Sophisticated infrastructure Use of innovative technology Maintained temperature for whole year Trained animals Automated milking system Weaknesses Having only one its own dairy farm High milk collection and distribution cost Nestle and Haleeb foods much diversified company having diversified product line It is a local based company Less promotion activities Opportunities Threats Awareness of tetra packed milk in everyone Export opportunities Having capabilities of expanding into other markets of the world Merge with global company Open another dairy farm in other area of Pakistan Seasonal factors ; - Climate condition - Warm climate of desert Very much distance from engro foods Market share of competitors increasing day by day Observations: It was very nice experience to be at engro dairy farm nara, to see such a modern dairy farm in this locality,progressing so rapidly within the shortest period of time. Environment was very controlled and each activity was done in very proper and systematic way. safety acts were very attractive their. Suggestion: 1. Demand is increasing day by day so products should be increases. 2. Anti bacterial shower on peoples should be showered in the exit time. 3. There should be free barn system for animals housing if possible The challenge for all producers is to improve dairy profitability while facing the uncertainty of fluctuating milk prices. It is true that larger dairy operations specialized in producing milk can be more efficient and profitable than smaller ones. This is due to economies of scale, where fixed costs are spread out over more cows and feed costs can be lowered with the advantage of
  14. 14. quantity purchasing. In addition, larger herds tend to have higher milk production per cow.It is essential that the dairy producer has a record system in place to analyze and monitor various business performance parameters. This allows the operator/manager to identify the strengths and weaknesses, and know where changes are needed to improve profitability. The financial record system must be able to separate out information by enterprise. reference All the above Information was gathered from following people Mr. Ahmad Hassan Usmani Mr. Syed Rizwan Ahmad Bukhari Mr. Amjad Farooq Bhatti

×