Training Course - metallurgy for non metallurgist

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Training Course - metallurgy for non metallurgist

  1. 1. 2012 ABDALLAH I. AL TAMIMI INDUSTRIAL SERVICES ESTABLISHMENT Testing and Inspection Works - ISO 9001:2008 Certified METALLURGY FOR NON- METALLURGIST Address: POBOX30844, AL-KHOBAR-31952, TEL:038640369 , FAX: 038640396 Site: www.tamimiservices.com e-mail: sales@tamimiservices.com
  2. 2. ABDALLAH I. AL TAMIMI INDUSTRIAL SERVICES ESTABLISHMENT Testing and Inspection Works - ISO 9001:2008 Certified Page 2 (Metallurgy for Non Metallurgist) COURSE CONTENTS Chapter Page 1. Introduction…………………………………………………………………………………………………….3 - 4 Metallurgy, importance of metallurgy, classification of metallurgy 2. The Nature of Materials………………………………………………………………………………….5 - 10 Material structures, amorphous solid, Crystalline solid, Alloy & Phase, Typical crystal lattice Body Centered Cubic (BCC), Face Centered Cubic (FCC), Hexagonal Closed Packed (HCP), Solid solution, Substitution solid solution, interstitial solid solution, Diffusion in alloys, Grain structure, Crystallization, Nucleation, Crystal growth and Dendrites. 3. Basics of Steel & Cast Iron………………………………………………………………………………11 - 18 Steel, Classification of steels, Carbon Steel, Low Carbon Steel, Medium Carbon Steel, High Carbon Steel, Tool Carbon Steel, AISI Designation system of carbon steels, Cast Iron, Classification of cast irons, Alloy Steel, Classification of Alloy Steel, AISI / SAE Designation System for Alloy Steel, Classification of Stainless Steel, Austenitic stainless steels, Ferritic stainless steels, Martensitic stainless steels, Austenitic-ferritic (Duplex) stainless steels, Precipitation hardening stainless steels, AISI / SAE Designation system for stainless & tool steel 4. Iron Carbon Diagram………………………………………………………………………………………19 - 23 Iron-carbon phase diagram, Phases in Fe–C Phase Diagram, Transformation Products, Critical temperatures 5. Heat Treatment ……………………………………………………………………………………………..24 - 30 Heat Treatment Processes, Normalizing, Annealing, Spheroidization, Stress Relieving, Quenching (Hardening), Tempering, 6. Effect of alloying elements on steel properties…………………………………………….31 - 32 Characteristics of alloying elements on Properties of Metals 7. Properties of Metals……………………………………………………………………………………….33 - 35 Mechanical, Physical, Chemical, Electrical, Technological Properties 8. Testing of material………………………………………………………………………………………….36 - 44 Tensile test, Fatigue test, Creep test, Impact test, Bend test, Hardness test
  3. 3. ABDALLAH I. AL TAMIMI INDUSTRIAL SERVICES ESTABLISHMENT Testing and Inspection Works - ISO 9001:2008 Certified Page 3 9. Processing of Material……………………………………………………………………………………45 - 67 Casting, Casting Processes, Rolling, Extrusion, Powder Metallurgy, Pipe and Tube making, Forging, Drawing, Deep Drawing, Stamping, Pressing Continuous Casting, Sand Casting, Die Casting, Investment Casting, Centrifugal Casting Melting Furnaces, Cupola furnace, Electric Arc furnace, Induction furnace, Crucible furnace, Casting Defects 10. Welding Processes………………………………………………………………………………………….68 - 84 Welding, Classification of welding processes Arc welding, Carbon arc, Shield Metal arc, Metal inert gas, Tungsten inert gas, Plasma arc, Submerged arc, Electro-slag Gas Welding, Resistance Welding, Solid state welding, and welding defects, Brazing, Soldering Glossary……………………………………………………………………………………………………………….85 – 95
  4. 4. ABDALLAH I. AL TAMIMI INDUSTRIAL SERVICES ESTABLISHMENT Testing and Inspection Works - ISO 9001:2008 Certified Page 4 Contacts Tamimi Industrial Services POBOX 30844 LOT 121-123 ALFAIHA INDUSTRIAL CITY AL KHOBAR, 31952, SAUDI ARABIA TEL: 966 3 864 0369 FAX: 966 3 864 0396 Email: info@tamimiservices.com Site: www.tamimiservices.com Dhib Al Subaii Executive Manager Mobile: +966 505 824 942 Email: dhib@tamimiservices.com Sultan Al harthi Operation Manager Mobile: +966 502 572 227, +966 557 587 772 Email: sultan@tamimiservices.com Dia Awad Training Manager Mobile: +966 549 535 714 Email: sirelkhatim@tamimiservices.com Gopikrishnan.T Business Development Engineer Mobile: +966 500 566 806 Email: gopikrishnan@tamimiservices.com

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