 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.1www.jusung.com
“O”LED Manufactu...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.2
Solar
Why OLED For Display
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.3
Performance Comparison of OLED...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.4
Cost Estimates for 4” LTPS dis...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.5
AMOLED Demand vs Supply Foreca...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.6
Typical Structure of an RGB OL...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.7
Key Competing Manufacturing Te...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.8
Comparison of substrate types
...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.9
SolarWhy OLED For General
Ligh...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.10
 Thin Area Light Source
 Gl...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.11
Comparing the Differing Light...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.12
OLEDs Forecast Used in Genera...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.13
China Government Support
Spec...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.14
These targets scale to $30/kl...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.15
Projections For the Costs of ...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.16
OLED Lighting Panel Structure...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.17
Total OLED Market Forecast
So...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.18
R2R Technology
Figure 1: Sche...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.19
Type Metal/Glass Lid Type Fri...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.20
OLED Luminaires – Key Manufac...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.21
Solar
Jusung’s OLED Programs
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.22
JUSUNG Engineering at a Glanc...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.23
Standardization
LCD &
Solar T...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.24
JUSUNG Product Portfolio
Prod...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.25
JUSUNG 730*920 OLED Lighting ...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.26
Decorative Lighting
General L...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.27
Encapsulation PECVD System Ov...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.28
JUSUNG IGZO MOCVD Development...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.29
Core Technology MOCVD PVD
1. ...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.30
■ G.I + IGZO + ESL In-Vacuum ...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.31
Summary
 OLED technology use...
 Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.32
Solar
THANK YOU!
Kae Huang
ka...
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2012 10-19 oled-lighting_semi_conf_public

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2012 10-19 oled-lighting_semi_conf_public

  1. 1.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.1www.jusung.com “O”LED Manufacturing Technology Kae Huang SEMI LED Manufacturing Technology Conference October 19th ,2012
  2. 2.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.2 Solar Why OLED For Display
  3. 3.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.3 Performance Comparison of OLED and LCD Displays OLED Also Allows For Thinner Displays
  4. 4.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.4 Cost Estimates for 4” LTPS display OLED Displays Already Account for 20% in the Smartphone Market
  5. 5.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.5 AMOLED Demand vs Supply Forecast 2014 suggest very tight suply driven by an assumed increase of AMOLED TV shipments. Source: DisplaySearch July 2012
  6. 6.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.6 Typical Structure of an RGB OLED Bottom Emission Is Most Common
  7. 7.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.7 Key Competing Manufacturing Technologies - Display TFT LTPS vs. Oxide TFT Oxide, Lower Organic Deposition Costs and Thin Film Are the Key Manufacturing Technologies To Focus On Encapsulation Metal/Glass Lid, Frit Sealing, Face Seal, Thin Film,… Organics Evaporation, RGBW + CF, LITI and Hybrid
  8. 8.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.8 Comparison of substrate types Significant R&D Momentum on Oxide TFT (using IGZO)
  9. 9.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.9 SolarWhy OLED For General Lighting
  10. 10.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.10  Thin Area Light Source  Glare-free, Directly Viewable  Harmless to Human Eye  Flexible/Bendable Lighting  Environment Friendly  Color Tunable  Transparent Lighting Energy Efficient • Highly Efficient Light Source Environment • No Mercury, Recyclable • CO2 Emission Reduction Sensibility • Natural Illumination by 3 Primary Color Mixing [Red, Green and Blue] • Harmless to Human Eye Advantages of OLED Lighting
  11. 11.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.11 Comparing the Differing Light Sources OLED Lighting Is Still At Its Infancy of The Evolution Courtesy: Konica Minolta
  12. 12.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.12 OLEDs Forecast Used in General Lighting November 2011 OLED may account for 3% of total General Lighting by 2020
  13. 13.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.13 China Government Support Specific Target of 80lm/W has already been set as part of its 12th 5-Yr Plan
  14. 14.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.14 These targets scale to $30/klm in 2015, $17/klm in 2017 and $10/klm in 2020. US Government Support From DOE SSL Roadmap August 2012 The critical factors include:  Cycle time – target 1 minute;  Area of substrate that is converted into product – target 80%;  Yield of good product – target 80%; and  Downtime for repairs or maintenance – target 20%.
  15. 15.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.15 Projections For the Costs of OLED Luminaire OLED Luminaire Will Continue To Lag Behind LEDs in 2020 Source: DOE SSL Aug 2012
  16. 16.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.16 OLED Lighting Panel Structure A Much Simpler Structure Relative to AMOLED Conventional Encapsulation Thin Film Encapsulation Polymer Film Thin Film Cathode Organic Anode Glass Glass Getter Cathode Organic Sealant Anode Glass
  17. 17.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.17 Total OLED Market Forecast Source: BCC Research
  18. 18.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.18 R2R Technology Figure 1: Schematic drawing of the R2R vacuum coater which includes the winding unit, plasma pre- treatment with a linear ion source, organic linear evaporators, a magnetron and metal evaporators. Source: IPMS – COMEDD; Courtesy: EETimes Europe An Opportunity for Cost Reduction Over Sheet-to-Sheet Opportunity For: Higher throughput Cheaper metal foil Plastic web as substrates
  19. 19.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.19 Type Metal/Glass Lid Type Frit Seal Face Seal Structure Concept Organic Sealing Frit Sealing Film Face Sealing Emission Bottom Emission Top/Bottom Emission Top/Bottom Emission Size Small Size Panel (<15 inch) Middle Size Panel (~20 inch) Large Size Panel (>40 inch) Advantages Simple Process Simple Process High Shock Resistance Stable Gap Disadvantages Thicker Panel Low Shock Resistance OLED Encapsulation Glass substrate OLED Encap. Substrate Frit Glass substrate Encap. Substrate OLED Film SiN Glass substrate OLED Encap. Substrate Getter Sealant N2 Filling N2 Filling In addition, thin film technology is an emerging encapsulation manufacturing technology
  20. 20.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.20 OLED Luminaires – Key Manufacturing Issues  Sizing and brightness  Variability and binning  Light shaping  Standardization of luminaire components  Reliability issues  Search for new technolgies:  Material Improvements, Solutions-based Printing Technology, Spin-Coating Technology OLED luminaires are still high-end, high-cost, artistic luminaires, manufacturers need to incorporate OLEDs cost-effectively into general illumination applications
  21. 21.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.21 Solar Jusung’s OLED Programs
  22. 22.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.22 JUSUNG Engineering at a Glance  Korea’s Largest Manufacturer of Production Technology Equipment for Semiconductors, Solar, Lighting, and Flat Panel Displays  Founded in 1995  Headquarters: Gyeonggi-Do (Seoul Area), South Korea  Listed on KOSDAQ in 1999, Ticker Symbol 036930  Global Sales and Service Offices in Algeria, Middle East, North America, South America, China, Taiwan, Japan, and Europe  Strong Track Record with Large Customers – SK Hynix, LG Display, IBM, TSMC, and more  Profitable and Growing
  23. 23.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.23 Standardization LCD & Solar Thin Film R&D BIPV R&D SEMI & LED R&D Solar c-Si R&D OLED R&D Manufacturing Manufacturing 6 out of 8 JUSUNG Buildings are R&D Centers Fully Equipped Facilities and Pilot Lines for Device Integration
  24. 24.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.24 JUSUNG Product Portfolio Production Proven Innovative Complementary Markets ① Semiconductor ② Display ③ Solar ④ LED Lighting⑤ OLED Lighting Core Technologies Renewable and Energy Conservation Technologies Complementary Photo Electricity Light Emitting Technology
  25. 25.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.25 JUSUNG 730*920 OLED Lighting Panel Announcement The korean semiconductor equipment maker Jusung Engineering released today a OLED lighting panel. The OLED Panel has a size of 730× 920 mm which is deposited on glass substrates. This is a result from the 4th generation of Jusungs OLED production equipment. Jusung want to ramp up a pilot production line in Kwangiu. 920mm 730 mm JUSUNG RELEASED A 730x920MM LARGE OLED LIGHTING PANEL Source:
  26. 26.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.26 Decorative Lighting General Lighting Transparent/ Flexible Lighting ◊ OLED lighting Evolves from Decorative Lighting into Flexible lighting OLED Lighting Product Trends
  27. 27.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.27 Encapsulation PECVD System Overview  Low Temp. PECVD System (<100℃) Item Description Glass Size - 2G (370× 470mm2 ) ~ 8G (2200× 2500mm2 ) System Configuration - 3 Process Chamber - 1 Transfer Chamber - 1 Load lock & 1 Unload lock Chamber - 1 Mask Stocker Alignment & Vision system - Align Stage: Mask & Glass Alignment (~20㎛) - Vision System: Confirmation of Alignment Low Temp High Quality Film Process -Low Process Temp -Low Wet Etch Rate -Low Stress -Low WVTR Production Proven Low Temp. SiNx Deposition & Alignment Technology PC PC PC Mask Stocker L/L U/LT/C
  28. 28.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.28 JUSUNG IGZO MOCVD Development History Solar ZnO MOCVD LED GaN MOCVD Oxide TFT IGZO MOCVD
  29. 29.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.29 Core Technology MOCVD PVD 1. Composition control Ga vs. In Composition : 50~200% Controllable Not Possible 2. High Temp Deposition < 400 ℃ <100 ℃ 3. In-Vacuum Continuous Deposition G.I/IGZO/ESL In-Vacuum Deposition Not Possible Benefits of JUSUNG IGZO MOCVD A Challenging Process But Has Promising Benefits
  30. 30.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.30 ■ G.I + IGZO + ESL In-Vacuum Process  Interface Impurities Control  Improved TFT Performance  Minimized Particles In-Vacuum Continuous Process In-Vacuum Continuous Process Provides Improved TFT Performance G.I Active (IGZO) ESL Anneal JUSUNG IGZO In-situ Integration Depo. (PECVD) Depo. (PECVD) Depo. (MOCVD) Anneal Without Vacuum Break MOCVD PECVD Integration System
  31. 31.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.31 Summary  OLED technology used in display has already taken off; –Continuosly improving display performance on small devices –Ramp up of large size TV coming soon –Monitors and laptops years away  OLED technology used for lighting still evolving – In the near term, OLED can’t compete with HB-LEDs and fluorescent lights –OLED Lighting industry will need to meet the expectations of lighting designers, contractors, regulators as well as end users.  Frost & Sullivan estimates market to reach $7.39 billion in 2016 at a CAGR of 34 percent. (For lighting, difficult to determine consumers willingness to pay) Oxide, Organic Deposition Process and Materials, Encapsulation
  32. 32.  Confidential and Proprietary JUSUNG Technology is Innovation, Culture is JUSUNG Product.32 Solar THANK YOU! Kae Huang kae.huang@jusung.com +86-21-6465-5851
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