Surface engineering 2013-english

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Surface Engineering at AINTECH. Technologies and Projects.

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Surface engineering 2013-english

  1. 1. Surface Engineering _tech Surface Engineering aintech@ain.es _tech | _consulting | _legal _tech | _consulting | _legal Sesiones de Comunicación AIN_tech, 13 de Enero de 2012 1/20 1/18
  2. 2. Surface Engineering _tech SURFACE ENGINEERING AT AIN Materials technology is a transversal research field strategic for most of industrial sectors and activities. The surface of a material is the most critical part: - Is the frontier between the material and its environment. - It is the key for ensuring its service life. Anexos - It allows to provide new functions to the materials - It concentrates most of the added value of materials _tech | _consulting | _legal 2/18
  3. 3. Surface Engineering _tech SURFACE ENGINEERING OVERVIEW 2000 2010 Nanoparticles & nanocompounding lab (2012) Equipment for Plasma treatments (2011) Equipment for analysis and electron microscopy (2003) ProjectCONSOLIDER coordinated by AIN (2008) First CENIT project coordinated by AIN (2007) First EUREKA project leaded by AIN (2003) Incorporation of PVD treatments (2000) First European Project leaded by AIN (1992) 1980,s 1990 Creation of the Tribologylab (1995) _tech | _consulting | _legal AIN - CIAS is created in 1989 as a pioneer center in Spain on Ion Implantation Laboratories First project within thel Plan Nacional de I+D leaded by AIN(1991) Projects Organization of the XII edition of TRATERMAT (2010) First participation in a scientific conference in the USA (2004) Anexos First Course on Surface Engineering (1998) First European Symposium on Surfaces in AIN (1994) First participation on a scientific European conference (1993) Technological Difussion 3/18
  4. 4. Surface Engineering _tech SURFACE ENGINEERING OVERVIEW THE BIG NUMBERS 1990 - 2012 - 21 RESEARCHERS (80% PhD or MSc). - 19 GRANT HOLDERS TRAINED AT AIN. - 500 CLIENTS IN NAVARRE, SPAIN AND EUROPE. - 100 CONSOLIDATED PARTNERS ALL OVER EUROPE. - PARTICIPATION IN10 NETWORKS OR PLATFORMS. - PARTICIPATION IN MORE THAN 100 EUROPEAN AND NACIONAL PROJECTS. - ORGANIZATION OF MORE THAN 50 COURSES, SYMPOSIUMS, etc. - 4 NATIONAL & 1 EUROPEAN PATENTS. - PUBLICATION OF 120 SCIENTIFIC ARTICLES. - PARTICIPATION IN MORE THAN 100 CONFERENCES - 350 APPEARANCES IN THE MEDIA. - 2 M€ / YEAR ANNUAL TURNOVER. _tech | _consulting | _legal 4/18
  5. 5. Surface Engineering _tech THE SURFACE ENGINEERING TEAM EL GRUPO - ORGANIZACION Laboratorios y support Laboratories andapoyo Proyectos projects Applied R&D con empresas Proyectos fundamentales Basic R&D projects _tech | _consulting | _legal 5/18
  6. 6. Surface Engineering _tech TECHNOLOGICAL OFFER Surface Treatment Techniques: Ion implantation: - All species mass separation Ion Implanter - Nitrogen ion implanter - IBAD + LEHT - Plasma Immersion PI3 implanter PVD: - PVD – Cathodic Arc - PVD - Magnetron Sputtering Others: - Spin coating - Plasma activation & Plasma polymerization _tech | _consulting | _legal Film Substrate Coatings can change dimensions of components and have an abrupt interlayer. Implanted zone Anexos Ion implanted surfaces have not any interlayer and do not change dimensions 6/18
  7. 7. Surface Engineering _tech TECHNOLOGICAL OFFER Microscopy and analysis techniques: Analysis: - GD-OES (48 channels) - XRF - EDS - EBSD - XRD - IR (FTIR) y UV (VISNIR) Optical microscopy: - 3 optical microscopes + image analysis Electron and scan probe microscopy: - FE-SEM - AFM At% Anexos _tech | _consulting | _legal 90 85 80 75 70 65 C 60 Cr 55 50 Fe 45 N 40 O 35 30 Ti 25 20 15 10 5 0 0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0 Profundidad (μm) 7/18
  8. 8. Surface Engineering _tech TECHNOLOGICAL OFFER Surface caractherization techniques: _tech | _consulting | _legal Anexos 0,26 Referencia 0,24 0,22 0,20 Profundidad (µ m) Hardness - Indentation: - Durometer (Rockwell, Brinell, Vickers) - Microdurometer (Vickers, Knoop) - Ultramicrodurometer (Fischeroscope) - Nanoindenter Hysitron Tribology: Wear y Friction: - Tribometer with humidity control - High Temperature Tribometer - Tribo-corrosion Other surface properties: - Optical profilometer - Mechanical profilometer - Scratch tester - Contact angle goniometer - Calotest - Spectrophotometer - Conductimeter 0,18 0,16 0,14 0,12 0,10 CrN 0,08 0,06 0,04 0,02 0,00 -0,02 0 2 4 6 8 10 Carga (mN) 8/18
  9. 9. Surface Engineering _tech TECHNOLOGICAL OFFER Techniques for nanoparticles and nanocomposites: Closed room: - Prototype of compounding reactor (5 to 20 l) - Laminar flow cabinet - Sonicators - Schlenk techniques Auxiliary equipment: - Z-sizer - Viscosimeter - Universal centrifuges - Vacuum ovens _tech | _consulting | _legal Anexos 9/18
  10. 10. Surface Engineering _tech STRATEGIC AREAS Smart Materials Advanced treatments and coatings to solve friction, wear and corrosion problems. Tribology Smart coatings for decorative applications with optical, electrical or biological properties. Energy Bio Biocompatible or biocide surfaces for medical applications. New materials and surfaces for renevable energy applications Treatments, analysis and characterisation of surfaces _tech | _consulting | _legal 10/18
  11. 11. _tech Surface Engineering TRIBOLOGY Was the traditional R+D field at AIN. Now, this activity continues: - Tribocorrosion. - Tribology under extreme conditions. - Micro / nano fabrication. - Standarization. Tribology RECENT PROJECTS: - 6FP MASMICRO. - 7FP M32S. - CENIT FORMA-0. - MAT-NANOTRIBOCOR, MAT-Ni-TOOLS. - IAP MICROCONTACT, IAP MULTICAPA. - MANUNET EDS-CUT - E! TRIBOSTAND. - CVD DIAMANTE _tech | _consulting | _legal 11/18
  12. 12. _tech Surface Engineering SMART COATING & MATERIALS It is the answer to an increasing demand on: - Eco-friendly coating technologies. - Self-cleaning coatings. - Active windows. - Electric and magnetic properties. - Customised displays. Deco RECENT PROJECTS: - CONSOLIDER FUN-COAT. - CENIT ART-DECO. - EUROINNOVA NANOCONS. - SURFALUX. - NANOMAT. _tech | _consulting | _legal 12/18
  13. 13. _tech Surface Engineering BIOMATERIALS Bio Due to a growing demand and a natural growth of our activity in applications such us: - Articular prostheses (wear, metallosis). - Coronary prostheses (restenosis). - Hypoallergenic coatings. - Bacteriostatic and biocide coatings. RECENT PROJECTS: - 6FP NEWBONE. - E! DUBIOP. - GdN BIO-COAT. - CONSOLIDER FUN-COAT. - ADDISC. - BIOSURF. _tech | _consulting | _legal 13/18
  14. 14. _tech Surface Engineering NEW ENERGY SOURCES Energy New opportunities in materials for the generation of new alternative energy sources: - Photovoltaic coatings. - Coatings for Solar Thermal applications. - Materials for fuel cells. RECENT PROJECTS: - 7FP DEPHOTEX. - ENE-ODISEA. - CONSOLIDER FUN-COAT. - CCPC - HITECO _tech | _consulting | _legal Energía 14/18
  15. 15. Surface Engineering _tech GEOGRAPHIC SEGMENTATION 5 20 10 140 15 250 25 30 130 145 60 15 5 5 Anexos 5 15 5 _tech | _consulting | _legal 15/18
  16. 16. _tech Surface Engineering MARKET SEGMENTATION Anexos Transversal technologies: Useful for all industrial sectors! _tech | _consulting | _legal 16/18
  17. 17. Surface Engineering _tech National and European Projects Anexos - 20 P. National projects - 3 CENIT projects - 1 CONSOLIDER project - 12 European Framework Programmes’ projects - 4 EUREKA projects - 8 INTERREG, A-N and CTP projects - 5 ERA-NET projects _tech | _consulting | _legal 17/18
  18. 18. _tech Surface Engineering THANKS FOR YOUR KIND ATTENTION! _tech | _consulting | _legal 18/18

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