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Automotive Catalogue

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The main purpose of this catalogue is to illustrate the specific production of Spanish firms manufacturing machine tools for the automotive sector. …

The main purpose of this catalogue is to illustrate the specific production of Spanish firms manufacturing machine tools for the automotive sector.

The automobile industry has always been a major destination for products made by member firms of AFM, and both mainstream manufacturers and auxiliary businesses have committed themselves to Spanish machine tools.

Our companies’ offer for the automotive sector focuses on all parts of the automobile, such as body (both inner and outer parts), drivetrain, powertrain, chassis & front and rear axle, wheels, etc…

Out of this wide array of specific applications, we must also highlight the different processes and technologies our companies cover, such as machining, stamping, forging, bending or surface finishing, among others.

Published in: Automotive, Business

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  • 1. INDEX BODY: INNER & STRUCTURAL PARTS CHASSIS & FRONT AND REAR AXLE APPLICATION BODY: OUTER & EXPOSED PARTS MOULDS & DIES CONTROL UNIT POWERTRAIN DRIVETRAIN WHEELS Page AGME 4-9 AKOIN 10-24 BILDU LAN 25-26 CORREA ANAYAK 27-32 COUTH 33 DANOBAT GROUP 34-35 DANOBAT 34-43 ESTARTA 44-45 DENN - PUIGJANER 46-47 DOIMAK 48 EKIN 49-52 ETXE-TAR 53-56 FAGOR ARRASATE 57-61 GAINDU 62-65 GAMOR 66-67 GER 68-70 GHE 71-76 IBARMIA INNOVATEK 77 KONDIA 78-79 LANBI 80-88 LAUNIK 89 LAZPIUR 90-96 LIZUAN 97-99 LOIRE SAFE 100-104 MHG 105-109 ONA ELECTROEROSIÓN 110-111 ONAPRES 112-113 TRIMEK 114-116
  • 2. TECHNOLOGY SURFACE FINISHING SPECIAL TRANSFER HEAT TREATMENT MACHINING ASSEMBLY STAMPING CONTROL FORGING WELDING BENDING Page AGME 4-9 AKOIN 10-24 BILDU LAN 25-26 CORREA ANAYAK 27-32 COUTH 33 DANOBAT GROUP 34-35 DANOBAT 34-43 ESTARTA 44-45 DENN - PUIGJANER 46-47 DOIMAK 48 EKIN 49-52 ETXE-TAR 53-56 FAGOR ARRASATE 57-61 GAINDU 62-65 GAMOR 66-67 GER 68-70 GHE 71-76 IBARMIA INNOVATEK 77 KONDIA 78-79 LANBI 80-88 LAUNIK 89 LAZPIUR 90-96 LIZUAN 97-99 LOIRE SAFE 100-104 MHG 105-109 ONA ELECTROEROSIÓN 110-111 ONAPRES 112-113 TRIMEK 114-116
  • 3. SPANISH MACHINE TOOLS dependability, reliability and service Spain is the third largest manufacturer and exporter of machine tools in the European Union. This is the best demonstration of the extremely high level of trust our customers place in Spanish Machine Tools. A trust that has succeeded in Spanish machine tools playing a very important role in the most relevant industrial sectors of the economy such as automotive, aeronautics and aerospace, energy generation, railways, capital goods, dies and moulds or electrical appliances, amongst others, with 60% of production destined for international markets. In addition to a lengthy experience in design and manufacturing, Spanish machine tools offer a series of big competitive advantages amongst which the following can be highlighted: great flexibility for being able to adapt products to each customer's, sector's and application's specific needs, a better relationship between productivity and return on investments, a wide and complete range of more than 2,000 models and a decisive commitment to technological innovation, dedicating an average of 6% of the sector's turnover to R&D&I. combining all the sector's potential Founded in 1946, AFM, the Machine Tool Manufacturers' Association of Spain represents almost a hundred companies that account for 94% of the sector's total production in Spain. AFM's work centres on encouraging competitiveness, defending its members' interests and fostering growth in the sector. Through a very wide range of services, it helps to reinforce the international deployment of its members and further develop their ongoing commitment to technological innovation, from its head offices in the San Sebastian Technology Park and since its setting up in Tianjin (China). In 1962, it became a member of CECIMO, the European Association of the Machine Tool Industries, holding one of the permanent vice chairs and the Presidency in its turn. AFM is also the co-organiser, together with Bilbao Exhibition Centre, of the BIEMH, the Spanish Machine Tool Biennial, the sector's fourth largest trade fair in the world and the third in Europe.
  • 4. AUTOMOTIVE TEAM The main purpose of this catalogue is to illustrate the specific production of Spanish firms manufacturing machine tools for the automotive sector. The automobile industry has always been a major destination for products made by member firms of AFM, and both mainstream manufacturers and auxiliary businesses have committed themselves to Spanish machine tools. Our companies' offer for the automotive sector focuses on all parts of the automobile, such as body (both inner and outer parts), drivetrain, powertrain, chassis & front and rear axle, wheels, etc… Out of this wide array of specific applications, we must also highlight the different processes and technologies our companies cover, such as machining, stamping, forging, bending or surface finishing, among others. Our companies with specific production for the automotive industry: OUR CUSTOMERS, OUR BEST REFERENCE Peugeot - Citroën R e n a u lt Ford General Motors Vo l k s wa g e n Nissan To y o ta G e s ta m p Va l e o A u t o m o t i v e Grupo Antolin Delphi Gkn Driveline Dana Tr w Johnson Controls 3
  • 5. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY, WELDING SPECIAL PURPOSE MACHINE FOR ASSEMBLING AUTOMOTIVE COMPONENTS AGME design and produce special purpose machines that include AGME standard machines as well as other equipment with high technology in the automotive industry. These machines provide the industries with fast efficient solutions and offer important reductions in cycle times. AGME customized special machines are designed and manufactured to meet the clients´ production and automation needs. They can perform most types of forming and assembly operations from pressing, riveting and marking operations to more special operations such as pin, spring or bush insertion, clinching, parts folding, flaring, crimping, screwing, ultrasonic welding, laser marking and greasing. TECHNICAL CHARACTERISTICS This type of special purpose machine can include the following devices: Rotary tables with as many work stations as required Linear transfers Fixtures and tools Feeding vibrators and conveyor belts Selection devices with gripping units AGME hydraulic cylinders AGME riveting machines Screwing units Grease applications systems Marking units Quality assurance systems Robots and automata Selection ramps for Ok and failed parts REFERENCES FAURECIA CIE AUTOMOTIVE GESTAMP GRUPO ANTOLÍN KUSTER JOHNSON CONTROLS automotive catalogue 04
  • 6. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS CHASSIS & FRONT AND REAR AXLE, WHEELS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL TRANSFER MACHINE FOR ASSEMBLING BALL JOINTS AGME design and manufacture special purpose machines for assembling ball joints. These machines are capable of performing the following operations: Marking of components Automatic feeding of components Assembly of ball pin, plastic seat, housing and closing cap Part presence control Component greasing Housing rolling with control of time, force and course Assembly of springs and sealing boot Rotating, tilt and break away torque control Air seal check Component final control with artificial vision TECHNICAL CHARACTERISTICS This ball joint assembly machine has two rotary transfers that include the following devices: Base frames Rotary plates with 8 and 10 workstations Pallets and fixtures Feeding vibrators and manipulators Conveyor belts with guides Pick and place systems with pincers AGME PRN-30 press Grease application systems with dosing valves Marking unit with an AGME MPH-10 hydraulic press AGME RR-14 riveting machine with double rolling head Quality assurance systems Units for controlling the rotating, tilt and breakaway torque Artificial vision systems for controlling the components positions Selection ramps for Ok and failed parts REFERENCES INAUXA TVA-LEMFÖRDER RTS ZF-ANSA LEMFÖRDER TRW automotive catalogue 05
  • 7. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS, BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE, WHEELS, DRIVETRAIN, POWERTRAIN TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL AUTOMATIC MACHINE FOR GREASE APPLICATION IN SEAT TRACKS AGME design and manufacture grease application solutions for automotive components assembly. In this workstation the following operations are performed: Application of four lines of grease to each lower track Application of grease to several components on the upper track TECHNICAL CHARACTERISTICS The spray greasing technology is based on contact free application with extremely precise adjustment of quantities and high process reliability. It comprises of the following devices: 18 spray valves with special nozzle extensions and grease distributors Grease pressure control system with pressure sensor and software (air bubbles are detected) Tandem grease pump system (barrel can be changed without stopping the production) Servo controlled axis for valves movement Other grease application systems that can be incorporated to the assembly machines are pulsing (for very small dot applications) and dosing. REFERENCES GRUPO ANTOLÍN KEIPER JOHNSON CONTROLS FAURECIA automotive catalogue 06
  • 8. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL PURPOSE MACHINE FOR ASSEMBLING CAR HINGES AGME design and manufacture special purpose machines for assembling hinges. These machines are capable of performing the following operations: Automatic feeding of components Bushes flaring, hinge riveting Presence and position control Turning torque control Pressure and course control Part marking Separation of failed parts from the OK parts TECHNICAL CHARACTERISTICS This car hinge assembly machine has two rotary transfers which include the following devices: Base frames Rotary tables with 4 workstations Set of fixtures and tools Feeding vibrators Conveyor belts Selection devices with gripping units AGME hydraulic cylinders MPH-5 with flaring heads AGME riveting machines RR-16 with three controlled axis Units for turning torque control Laser sensors Quality assurance systems Selection ramps for Ok and failed parts REFERENCES EDSCHA KIRCHHOFF GROUPE EUMATIC MULTIMATIC automotive catalogue 07
  • 9. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY SPECIAL TRANSFER, ASSEMBLY SPECIAL AUTOMATIC ASSEMBLY LINE FOR ASSEMBLING CAR SEAT TRACKS AGME design and manufacture assembly lines for the automatic assembly of upper and lower tracks. These machines are capable of performing the following operations: Part and model control Greasing of lower tracks Assembly of the upper track to the lower track Crimping of the lower tracks Tracks De-Burring Closing the End stop and checking the bushes Free movement and slide effort checking Label marking With this type of automatic assembly machines many other operations can be performed: automatic loading of bolts, riveting of bolts, automatic positioning and selection of components, automatic loading of springs and control processes. TECHNICAL CHARACTERISTICS This seat track assembly line includes the following devices: Linear transfer system with 55 pallets 15 work stations for 4 operators Laser and inductive sensors Spraying valves for grease application Hydraulic cylinders for crimping Pallet identification system Functional control with linear and pressure transducers Servo controlled flexible movements Special fixtures adapted to suit different models Label printing units REFERENCES FAURECIA JOHNSON CONTROLS KEIPER automotive catalogue 08
  • 10. AGME, INDUSTRIAS B. Acitain, 7 - Apdo. 263 - 20600 EIBAR (Guipúzcoa) Tfno +34 943 121 608 - Fax +34 943 121 572 www.agme.net - agme@agme.net APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY BENDING, ASSEMBLY SPECIAL PURPOSE MACHINE FOR ASSEMBLING LINKS TO TUBES BY TUBE END FORMING AGME design and manufacture special purpose machines for assembling links to tubes by tube end forming processes. After the parts are loaded, the two forming units assemble the links to the tubes by beading the tube on both sides of each link. This type of machines are capable of performing many other operations in the tubes: roll beading, 90º form flange, flanging, single flaring, double-lap flaring, flare in, radius flaring, doming, full ball, angular flaring, end reducing, end expanding, end expand and flare TECHNICAL CHARACTERISTICS This special purpose machine includes the following devices: Base frame Two tube end forming units for beading the tubes on both sides of the link with: Clamps for holding the tube Fixtures for positioning the links AGME Hydraulic Presses PH-50 (50 tons) Beading fixtures Unloading unit with slide chariots Fixture lubrication system When performing other tube end forming processes, this type of machines can also include riveting machines, rolling over units or electric presses. REFERENCES LEAR JOHNSON CONTROLS KEIPER automotive catalogue 09
  • 11. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING COMVIG CNC grinding machine for races and sphere of velocity-constant outer race joint. TECHNICAL CHARACTERISTICS Grinding two by two parts 11 axes CNC Diamond dressing Loading and unloading parts by CNC gantry loader REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 10
  • 12. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING LALO A - 6000 - 1CS CNC lathe, with automatic loading and unloading parts by either CNC gantry or loader. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Two or four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.p.m. head: 6000 Slide speed: 30 m/min Chuck diameter maximum 300 mm Quick reference change system Hydraulic tailstock or CNC REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 11
  • 13. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING MPR-1000 Shafts CNC lathe with automatic loading and unloading. TECHNICAL CHARACTERISTICS Two toolposts Four CNC axes for turning Two steadies with CNC motion Jaw chuck and spikes for complete machining of the shaft Distance between centres: 1000 mm REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 12
  • 14. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING PCJ-150 Shaped Press, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Maximum thrust force 150 MT Machine adapted to operating in a cell or on its own with or without postprocessing Estimated cycle time 5 seconds REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 13
  • 15. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING REC-40 External griding machine for bearing. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, loading Grinding wheels: Corundum, Sg, Borazon Grinding wheel of maximum Ø 450 mm Diamond dressing: Single point, radius, form, disk dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, grippers, magnetic chucks, diaphragm chucks REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 14
  • 16. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING REC-110 External grinding machine. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency Wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Grinding wheel of maximum Ø 600 mm Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 15
  • 17. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING RHO-4 Special grinding machine for flat surfaces / sides. TECHNICAL CHARACTERISTICS Two high frequency spindles; one for roughing and another for finishing Diamond dressing wheel for two grinding wheels Four stations: 1. Operator manual loading 2. Grinding 3. Measuring 4. Automatic unloading REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 16
  • 18. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING RI-40 Internal griding machine for bearing. TECHNICAL CHARACTERISTICS Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: All common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency Wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 17
  • 19. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING RVJ-8 Windows grinding machine. TECHNICAL CHARACTERISTICS Grinding windows at once with six or eight spindles Automatic loading and unloading parts by gantry loader REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 18
  • 20. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY WELDING, MACHINING SFNB-32 Friction stir welding of one and two posts. TECHNICAL CHARACTERISTICS Power of heads 36 KW each Ø of 40 mm. rod welding Loading and unloading parts via robot REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 19
  • 21. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING TCA-2 Two headstocks CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.P.M. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 200 mm Quick reference change system REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 20
  • 22. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING TNC-1 Two headstocks CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Four CNC spindles Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor With and without hydraulic tailstocks R.p.m. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 300 mm Quick reference change system REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 21
  • 23. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING TR2 Roller CNC lathe, with automatic loading and unloading parts. TECHNICAL CHARACTERISTICS Machine adapted to operating in a cell or on its own with or without postprocessing Two or four CNC axes Wide range of loaders, CNC arm, CNC gantry, cams, etc Tools in turret or otherwise in tandem arrangement Common numerical control units: Siemens, Fanuc, Fagor R.p.m. head: 5000 Slide speed: 30 m/min Chuck diameter maximum 200 mm Quick reference change system Hydraulic tailstock or CNC REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 22
  • 24. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING V54-2 Internal CNC grinding machine for grinding inner cam of housing of injection pump of 3, 4,6 … transmissions. TECHNICAL CHARACTERISTICS Automatic loading and unloading parts by CNC gantry loader Two high frecuency wheel head spindles REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 23
  • 25. AKOIN S.A. Ibaitarte kalea, 15 - Apdo. 74 - 20870 ELGOIBAR (Guipúzcoa) Tfno +34 943 742 600 - Fax +34 943 740 231 www.akoin.com - akoin@akoin.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING V150-1 CNC grinding machine with insides and outsides combination. TECHNICAL CHARACTERISTICS One or two grinding wheels for insides Ø 600 mm grinding wheel for outsides with automatic balancing Type of load: Automatic (gantry, arms, cams, pneumatic) Numerical control units: all common makes available Nº of axes (up to 6): "x", "z" axes, rotation head, rotation workpiece, automatic loading High-frequency wheel-head spindles Grinding wheels: Corundum, Sg, Borazon, Diamond Diamond dressing: Smooth, shaped, radii, formed, disc or cup dressing wheel Measuring: Pre-processing, in-processing, post-processing Clamping: Jaw chucks, diaphragm chucks, magnetic chucks, grippers REFERENCES DANA GROUP NACHI GROUP ZF LEMFÖRDER GROUP DELPHI GROUP S.A. DE TUERCAS GROUP GKN GROUP TIMKEN GROUP automotive catalogue 24
  • 26. BILDU LAN S. Coop. Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) Tfno +34 948 368 020 - Fax +34 948 368 181 www.bildulan.com - bildulan@bildulan.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY ASSEMBLY BODY PARTS AUTOMATIC ASSEMBLING LINES Design and manufacture of Automatic lines for assembling process of inner & outer car body parts. Quick change of model, integrated product testing and traceability. Production data treatment and storage in industrial PC. TECHNICAL CHARACTERISTICS These automatic Lines are designed to process complete assemblies at high production levels. Cycle times are adapted to required production targets of our customers. Most small components are automatically feed into Lines. Process includes assembling of product as well as testing and marking. Final OK products are delivered ready for packaging. Quick change of model is considered to optimize production time. Traceability and production data treatment are also integrated. REFERENCES BEHR CIE AUTOMOTIVE EDSCHA GESTAMP TENNECO CMP JOHNSON CONTROLS EMCON KAUFIL VALEO DURA ROBERT BOSCH FAURECIA KAYABA ZF SACHS automotive catalogue 25
  • 27. BILDU LAN S. Coop. Carretera Pamplona - Huesca km. 9 - 31119 TORRES DE ELORZ (Navarra) Tfno +34 948 368 020 - Fax +34 948 368 181 www.bildulan.com - bildulan@bildulan.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES Design and manufacture of Automatic lines for assembling process of powertrain car body parts. Quick change of model, integrated product testing and traceability. Production data treatment and storage in industrial PC. TECHNICAL CHARACTERISTICS These automatic Lines are designed to process complete assemblies at high production levels. Cycle times are adapted to required production targets of our customers. Most small components are automatically feed into Lines. Process includes assembling of product as well as testing and marking. Final OK products are delivered ready for packaging. Quick change of model is considered to optimize production time. Traceability and production data treatment are also integrated. REFERENCES BEHR CIE AUTOMOTIVE EDSCHA GESTAMP TENNECO CMP JOHNSON CONTROLS EMCON KAUFIL VALEO DURA ROBERT BOSCH FAURECIA KAYABA ZF SACHS automotive catalogue 26
  • 28. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING AXIA The Axia is a new floor-type milling machine developed by Nicolás Correa. This Model has been developed using the latest technology. It offers excellent versatility and yet superb dynamic performance, all of it at a competitive price guaranteed by Nicolás Correa quality, reliability and experience. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 Main Motor Power Kw 30 Travels mm 5.500 - 25.000 x 1.250 - 1.500 x 1.500 - 3.000 Rapid Feed m/min 30 Taper ISO ISO - 50 REFERENCES GALLEZ FRANKE RENAULT INMAPA automotive catalogue 27
  • 29. ANAYAK Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 011 - Fax +34 943 606 150 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING HVM The HVM is a high-speed floor- type milling machine with fixed table has been designed for machining medium and large- sized parts up to 20,000mm in length. M o r e o v e r, i t s T- s h a p e d configuration combines with an oversized bed incorporating four wide linear guides to provide this machine with maximum rigidity and accuracy. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 4.000 - 6.000 Main Motor Power Kw 30 / 37 Table Surface mm 3.400 x 1.000 - 20.000 x 3.000 Travels mm 2.700 - 20.000 x 1.000 - 2.000 x 1.500 - 3.400 Rapid Feed m/min 20 Taper ISO ISO - 50 REFERENCES GESTAMP COMAU LAPPLE BAYER automotive catalogue 28
  • 30. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING PANTERA After years of experience in manufacturing bridge type milling machines, Nicolás Correa now launches the Pantera model, which with its gantry architecture is perfectly suited to long travel machining applications guaranteeing a high dynamic performance and an excellent versatility thanks to the variety of available accessories. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Table Surface mm 4.000 - 16.000 x 2.500, 3.500 Travels mm 3.800 +1500n x 2.900 - 3,900 x 1.250 - 1.500 Distance between columns mm 4.200 - 4.700 - 5.200 Rapid Feed m/min 30 Max. load on table kg/m2 15.000 Taper ISO HSK - 63A REFERENCES DISMODEL KOSKUNOZ LAEPLE GRUPO GESTAMP automotive catalogue 29
  • 31. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING SUPRA The Supra is a new floor-type milling machine developed by Nicolás Correa. This Model has been developed using the latest technology. It offers excellent versatility and yet superb dynamic performance, all of it at a competitive price guaranteed by Nicolás Correa quality, reliability and experience. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Travels mm 6.000 - 27.000 x 1.300 - 1.500 x 3.000 - 6.000 Rapid Feed m/min 30 Taper ISO ISO - 50 REFERENCES HISPAMOLDES FUYAO MAGNA CATOIRE-SEMI automotive catalogue 30
  • 32. CORREA Alcalde Martín Cobos s/n - 09007 BURGOS (Spain) Tfno +34 947 288 100 - Fax +34 947 288 117 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING VERSA The new family of High Performance Bride Type Milling Machines correa|VERSA has been developed using the latest technologies. Thanks to its bridge architecture offers an outstanding versatility and rigidity together with a high dynamic. This model provides an ample configurability due to its modular design of different structural elements, equipment and wide range of heads suitable for a large complex application requirements increasing productivity and cutting costs. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 - 18.000 Main Motor Power Kw 46 Table Surface mm 5.700 - 14.000 x 2.500, 3.000 Travels mm 5.500 - 14.500 x 3.500 - 5.000 x 1.000 - 1.500 Distance between columns mm 3.100 - 3.600 - 4.100 Rapid Feed m/min 30 Max. load on table kg/m2 30.000 - 50.000 Taper ISO ISO - 50 REFERENCES SAUBER F1 SAAB SEAT GRUPO ANTOLIN automotive catalogue 31
  • 33. ANAYAK Polígono Industrial de Itziar - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 011 - Fax +34 943 606 150 www.correaanayak.es - correaanayak@correaanayak.es APPLICATIONS MOULDS & DIES TECHNOLOGY MACHINING VH-PLUS MG The new VH-PLUS-MG bed-type milling machine with rototranslating table permits machining medium-sized parts in one clamping thanks to its rotary tables of different sizes. Moreover, its T- shaped configuration allows it to have cross travels of up to 2500mm, which makes this machine versatile and multi- purpose. TECHNICAL CHARACTERISTICS UNIT Speed r.p.m 6.000 Main Motor Power Kw 30 Travels mm 1.600 x 1.250 - 2.500 x 2.000 Rotary table mm 2.000 - 4.000 x 1.200 - 2.500 x 1.300 - 2.700 Torque N/m 7.000 - 24.000 Rapid Feed m/min 20 Max. load on table kg/m2 10.000 - 18.000 Taper: ISO ISO - 50 REFERENCES GESTAMP COMAU LAPPLE BAYER automotive catalogue 32
  • 34. COUTH, S.L. Carabel Txiki s/n - 20120 HERNANI (Gipuzkoa) Tfno +34 943 556 412 - Fax +34 943 555 262 www.couth.com - couth@couth.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, BODY: OUTER AND EXPOSED PARTS TECHNOLOGY MACHINING, STAMPING POWERTRAIN PARTS AUTOMATIC ASSEMBLING LINES Inside of our microdots marking systems all of our marking machines models can mark the DATA MATRIX code , which it is a type of code, identification and traceability in two dimensions (2D), which, it is used a lot in the Automotion sector. Find attached herewith one picture where it can see the appearance of a marking in this type of code and two more corresponding to two of our marking machines. In one of them the machine is portable and in the other one the marking head is ready to be integrated in any automated production line. Both models can mark the code previous mentioned and have a marking surface of 50x17mm. Obviously, there are models with larger marking surfaces in function of the requirements of each case. TECHNICAL CHARACTERISTICS REFERENCES VOLVO TOYOTA BMW HONDA DAYCO-ENSA LUCAS MERCEDES FERRARI CHRYSLER BENTELER DELPHI MONROE RENAULT NISSAN G.MOTORS GESTAMP HELLA automotive catalogue 33
  • 35. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING TH-500/NA TURNING MACHINES Danobat NA and TH Horizontal Turning Machines have been modularly designed with a wide range of options and specially adapted for Automotive applications such as the Gearbox Axles. TECHNICAL CHARACTERISTICS UNIT TH-500 / NA-500 NA-750 Maximum turning diameter mm 350 430 Maximum distance between the main mm 850 930 spindle nose and the turret face Main motor power kW 17/25 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 34
  • 36. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING NA TURNING MACHINES Danobat NA Horizontal Turning Machines have been modularly designed with a wide range of options (twin turret, 2 spindles, steady rests, burnishing unit, etc), and specially adapted for Automotive applications such as the crankshaft. TECHNICAL CHARACTERISTICS UNIT NA-500 NA-750 NA-1500 Maximum turning diameter mm 350 430 430 Maximum distance between the main mm 850 930 1.680 spindle nose and the turret face Main motor power kW 17/25 22/33 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 35
  • 37. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING NA TURNING MACHINES Danobat NA Horizontal Turning Machines have been modularly designed with a wide range of options, and have been specially adapted for Automotive applications such as the Camshaft. TECHNICAL CHARACTERISTICS UNIT NA-500 NA-750 Maximum turning diameter mm 350 430 Maximum distance between the main mm 850 930 spindle nose and the turret face Main motor power kW 17/25 22/33 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 36
  • 38. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING, SURFACE FINISHING ID GRINDING MACHINES High precision machines for Internal, External and Face Grinding, suitable for flexible part manufacturing and high production. Spindle revolver and measuring head. Automatic loading systems. All machines are equipped with linear motors technology, ideal for unround grinding. Designed for the grinding of gear parts, unround forms and specially for high speed cam grinding. TECHNICAL CHARACTERISTICS UNIT ID-200 ID-400 ID-600 Maximum internal grinding diameter mm 100 200 460 Maximum internal grinding length mm 100 190 300 Work swing mm 200 400 600 Maximum workpiece weight kg 30 70 / 170 400 X and Z Axis stroke mm 400 / 200 400 / 400 650 / 650 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 37
  • 39. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING, SURFACE FINISHING LG GRINDING MACHINES High precision External Grinding Machine. Maximum stability and precision of this range of machines serves to achieve the maximum flexibility. The machines can work either with conventional wheels or superabrasives or a combinations of both technologies if the machine is fitted with the optional multi-wheel “B”-axis. Flexible concept for external cylindrical and non-round grinding. TECHNICAL CHARACTERISTICS UNIT LG-200 LG-400 LG-600 Maximum distance between centres mm 200 400 600 Maximum weight between centres kg 30 80 80 Maximum grinding diameter mm 200 300 300 Maximum peripheral speed m/s 120 120 120 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 38
  • 40. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING TCN-16 TURNING MACHINES Danobat TCN-16 Horizontal Turning Machines have been modularly designed with a wide range of options (twin turret, 2 spindles, steady rests, etc), and have been specially adapted for Automotive applications such as the Rear axle. TECHNICAL CHARACTERISTICS UNIT TCN-16 Maximum turning diameter mm 600 Maximum distance between both spindles noses mm 3.190 Spindles Power kW 29/46 - 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 39
  • 41. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS WHEELS TECHNOLOGY MACHINING NI-TV/W TURNING MACHINES Danobat Horizontal and Vertical Turning Machines have been modularly designed with a wide range of options and have been specially adapted for Automotive applications such as the Aluminium and Steel wheels. TECHNICAL CHARACTERISTICS UNIT NI-750/W TV-650/W Maximum turning diameter mm 565 650 Main motor power kW 22/33 60/75 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 40
  • 42. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING NA-500 TURNING MACHINES Danobat NA-500 Horizontal Turning Machines have been modularly designed with a wide range of options, and have been specially adapted for Automotive applications such as the Tulip. TECHNICAL CHARACTERISTICS UNIT NA-500 Maximum turning diameter mm 350 Maximum distance between the main spindle nose and the turret face mm 850 Main motor power kW 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 41
  • 43. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING NA-500 TURNING MACHINES Danobat NA-500 Horizontal Turning Machines have been modularly designed with a wide range of options, including two spindles, two turrets, automatic loading/unloading, and have been specially adapted for Automotive applications such as the Steering rack and the Shock absorber rod. TECHNICAL CHARACTERISTICS UNIT NA-500 Maximum turning diameter mm 25 Main motor power kW 17/25 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 42
  • 44. DANOBAT, S. COOP. Arriaga Kalea, 21 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 044 - Fax +34 943 743 138 www.danobat.com - danobat@danobat.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING CG/PG GRINDING MACHINES High Production Cylindrical Grinding Machines. Large capacity wheels 600x120/160mmx304,8mm Automatic loading. Multi-diameter in-process absolute gauging unit. CNC controlled tail stock. Hydrostatic technology. Medium / large size batches. Automotive components. Flexible production. TECHNICAL CHARACTERISTICS UNIT CG PG Maximum distance between centers mm 600 / 1.000 1.000 Maximum weight between centers kg 500 500 Maximum diameter to be ground mm 440 440 Maximum peripheral speed m/s 60 60 Maximum wheel diameter mm 610 760 REFERENCES DANA FIAT GKN PEUGEOT-CITRÖEN TRW DELPHI FORD KAYABA RENAULT VOLVO POWERTRAIN EATON GENERAL MOTORS MAHLE RONAL Z.F. automotive catalogue 43
  • 45. ESTARTA RECTIFICADORA, S. COOP. SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 743 705 - Fax +34 943 741 758 www.estarta.com - estarta@estarta.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING Estarta 315 FV Centerless grinding machines orientated towards automotive applications for small and medium size of parts. Totally customizable machines (up to 7 CNC axes). Fully automatic process with automatic part loading and measuring systems. TECHNICAL CHARACTERISTICS UNIT 301 MV / 302 MV-CBN / 305 MV / 315 FV Grinding Capacity mm Ø 0,5 - 50 Maximum infeed grinding length mm 125 - 200 Grinding wheel dimensions mm Ø 325 x125 - Ø 610 x 200 Main motor power kW 7 - 20 REFERENCES DELPHI GENERAL MOTORS MAHLE TENNECO EATON G.K.N. RENAULT T.R.W. FORD KAYABA ROBERT BOSCH Z.F. automotive catalogue 44
  • 46. ESTARTA RECTIFICADORA, S. COOP. SIGMA Industrialdea, Xixilion kalea, 2 behea Pabilioia 10 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 743 705 - Fax +34 943 741 758 www.estarta.com - estarta@estarta.com APPLICATIONS POWERTRAIN, DRIVETRAIN TECHNOLOGY MACHINING, SURFACE FINISHING Estarta 327 FDA High production centerless grinding machines with big wheel capacity (Ø 650 x 500mm). Rigid machines that guarantee the most demanding automotive requirements (quality and production). Totally customizable machines incorporating the most different automatic part loading and measuring systems. TECHNICAL CHARACTERISTICS UNIT 318 / 327 Grinding Capacity mm Ø 1,5 - 250 Maximum infeed grinding length mm 254 - 500(660) Grinding wheel dimensions mm Ø 610 x 254 - Ø 650 x 500(660) Main motor power kW 22 - 90 REFERENCES DELPHI GENERAL MOTORS MAHLE TENNECO EATON G.K.N. RENAULT T.R.W. FORD KAYABA ROBERT BOSCH Z. F. automotive catalogue 45
  • 47. INDUSTRIAS PUIGJANER, S.A. Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) Tfno +34 937 132 001 - Fax +34 937 131 125 www.denn.es - denn@denn.es APPLICATIONS BODY: OUTER AND EXPOSED PARTS, WHEELS TECHNOLOGY FLOWFORMING AND SPINNING LW3 – 245 CNC Vertical design machine fitted with three working carriages. Specially engineered to flow-form aluminium rims starting from either a drawn or forged perform. TECHNICAL CHARACTERISTICS SPEEDS 10 to 800 rpm MAIN MOTOR POWER 225 KW TAILSTOCK CLAMPING FORCE 300 KN LONGITUDINAL ADVANCE EFFORT 3 X 250 KN TRANSVERSAL ADVANCE EFFORT 3 X 250 KN HYDRAULIC GROUP MOTOR POWER 30 KW REFERENCES AMERICAN RACING MAGNETTO WHEELS SUNGWOO AUTOMOTIVE automotive catalogue 46
  • 48. INDUSTRIAS PUIGJANER, S.A. Pintor Vila Cinca 30 - 08213 POLINYÀ (Barcelona) Tfno +34 937 132 001 - Fax +34 937 131 125 www.denn.es - denn@denn.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, POWERTRAIN, WHEELS TECHNOLOGY ROTARY AND ORBITAL FORGING RF - 550 The DENN vertical rotary forging machine, model RF-550/2 CNC, has a maximum tightening force of 550 tons. Its adaptative control system allows optimizing rotary forging processes. TECHNICAL CHARACTERISTICS LOWER AXIS MOTOR POWER 578 KW UPPER AXIS MOTOR POWER 20 KW MAXIMUM R/MIN 300 rpm WORKING UNIT FORCE 550 TN STRIPPER FORCE 500 KN WORKPIECE MAXIMUM DIAMETER 700 mm REFERENCES TECNALIA automotive catalogue 47
  • 49. DOIMAK, S.A. Polígono San Lorenzo, 4 - Apdo. 11 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740647/743300/743304 - Fax +34 943 743 216 www.doimak.es - webmaster@doimak.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SURFACE FINISHING MODULAR GRINDING MACHINE FOR AUTOMOTIVE PARTS This Grinding machine is Modular and allows the adaptation to any Cylindrical and Thread grinding. TECHNICAL CHARACTERISTICS REFERENCES RENAULT TRW AUTOMOTIVE GKN FORD ALFING KESSLER MAN DIESEL NISSAN GENERAL MOTORS ENGINE POWER COMPONENTS automotive catalogue 48
  • 50. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING HYDRAULIC AND ELECTROMECHANICAL PULL UP BROACHING MACHINES TECHNICAL CHARACTERISTICS Pull up broaching machines for helical splines. REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 49
  • 51. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING ELECTROMECHANICAL SURFACE BROACHING MACHINES TECHNICAL CHARACTERISTICS Blind broaching machines. REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 50
  • 52. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING CNC BROACH SHARPENING MACHINES TECHNICAL CHARACTERISTICS REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 51
  • 53. EKIN, S.COOP. Barrio Boroa s/n, Pol. Industrial Arriagane - 48340 AMOREBIETA (Bizkaia) Tfno +34 946 731 112 - Fax +34 946 300 451 www.ekin.es - ekin@ekin.es APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING HORIZONTAL HYDRAULIC SPLINE ROLLING MACHINES TECHNICAL CHARACTERISTICS Vertical hydraulic spline rolling machines REFERENCES GRUPO PSA VOLVO AUTOVAZ RENAULT FORD GENERAL MOTORS SEAT automotive catalogue 52
  • 54. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING 3-FLEX DEEP HOLE MACHINING CENTRE The high performance Machining Centre is fully flexible for several families of crankshafts. Machining module provided with three CNC operated axes (X-Y-Z) driven by servo motors and three motorized spindles which can reach 10.000 rpm. Indexing table with 360,000 indexes driven by servo motor (B axis). Hydraulic clamping fixture mounted on the indexing table for two parts. Indexing for the Crankshaft rotation driven by servo motor (A axis) integrated in the clamping fixture. MQL Machining. Automatic tool change and Magazine with capacity for 24 tools, outside of the machining area. Light on the tool magazine area. The parts are clamped during the entire machining operations. Part automation / handling arrangements at the Machine input / output as option. Even though three parts per cycle are machined, one single part per cycle might also be machined, depending on the momentary production requirements. TECHNICAL CHARACTERISTICS STROKE X: 630 mm Y: 175 mm Z: 1000 mm FEED RATES 40.000 / 20.000 mm/min SPINDLE POWER 7 kW / 33,4 Nm INDEXING TABLE 360.000 ° MAX. ROTATING DIAMETER > - 800 mm AUTOMATIC TOOL CHANGER 24 tools TOOL HOLDER HSK E-63 COOLANT MQL REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 53
  • 55. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING FLEXIBLE CELLS FOR COMPLETE MACHINING OF REAR AXLE - BANJO Flexible Machine Solution for different types of Rear Axle or Banjos. Material: Steel. The cycle time depends on the model and operation. Configurable with automatic Load/ Unload with Robot or gantry. One spindle modules with automatic tool change. Some modules include a Laser probe for locating the ends position. Depending on the operations, wet or dry machining. Equalized clamping fixtures with rapid and easy adaptation. 2 Different machine types: (1), (2) or (3) NC three-axis modules: (1) single spindle + tool magazine Indexing table (1) or (2) NC modules with one, two or three-axis: (1) single spindle + tool magazine Shuttle table Process: Ends Machining Mill, Drill + Chamfer, Tap Machining Center Mill, Rough Internal Bore, Finish Internal Bore, Drill + Chamfer, Tap TECHNICAL CHARACTERISTICS NUMBER OF NC AXES 7 / 16 INSTALLATION WEIGHT 25 t / 63 CONNECTED POWER 40 KVA / 70 KVA INDEXING TABLE 2.500 Ø TOOL HOLDER HSK Specific Customers demand upon request including the Turnkey delivery referring to a specific type of parts or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 54
  • 56. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING TURN-KEY SYSTEM FOR CONNECTING RODS The turn-key Cell is including: (2) 4-Station Dial Machines for Pin Bore machining Pin Bore rough boring, semi rough boring and front chamfering. Pin Bore semi-finishing and finishing Pin Bore gaging (1) 4-Station Indexing Table for Bushing pressing The parts are manipulated by lift and carry “walking beam” conveyors. A pneumatically driven part stripper is located at the end of the “walking beam”. With a 1-axis linear CNC YAMAHA FLIP type manipulator for connecting rod positioning from the walking beam to the robot lift position. The part manipulator verifies the part type and the part orientation. With a 6 axis CNC robot equipped with two grippers, each one for six connecting rods. A 1-axis linear CNC manipulator for connecting rod unloading from bushing press unit and either rejecting parts or loading to the unload conveyor. It includes a bad parts rejection ramp. TECHNICAL CHARACTERISTICS PRODUCTION 1.271 p/h Nº PARTS / CYCLE 6 CONNECTED POWER 90 KVA (each machine) INDEXING TABLE 2000 Ø TOOL HOLDER HSK COOLANT Emulsion Specific Customers demand upon request including the Turnkey delivery referring to a specific type of connecting rod or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 55
  • 57. ETXE-TAR, S.A. Post 62 – San Antolin 3 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 740 600 - Fax +34 943 743 472 www.etxe-tar.com - etxetar@etxe-tar.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING FLEXIBLE CELLS FOR ENDS MACHINING OF REAR AXLE The machine is flexible for several families of welded plates Rear Axles in Forged Steel. The cycle time depends on the model. Automatic Load/ Unload with Robot or gantry is possible. Each module adds a Laser probe for measuring the plate position. 1L and 1R modules can be manually adjusted between 0º – 1º for more flexibility and different Rear Axles. Clamping fixture is carried-out in both ends, at the outside of the plates to be machined. The Clamping Fixture is rapid and easy adaptatable. Different machine types. Process: Mill Ends Bearing Mounting Holes Machining Caliper Mounting Holes Machining Brake Shield Holes Machining Center Hole Boring TECHNICAL CHARACTERISTICS NUMBER OF NC AXES 14 INSTALLATION WEIGHT 33,5 t CONNECTED POWER 65 KVA TOOL HOLDER HSK COOLANT Dry Specific Customers demand upon request including the Turnkey delivery referring to a specific type of rear axle or production rate. REFERENCES VW FORD BENTELER DAIMLER GM PSA MACIMEX automotive catalogue 56
  • 58. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS POWERTRAIN TECHNOLOGY STAMPING TRANSFER LINE FOR EMBOSSED ALUMINIUM PARTS (HEAT SHIELDS) This manufacturing system for aluminium’s parts aimed to the car industry. Starting from coils, it includes steps for material's preparation, uncoiling, levelling, embossing and blank's cutting. These blanks are, then, stamped in a 600 Tons transfer press. The embossed aluminium parts are used, among other applications, for the thermal isolation of some parts of the vehicle. TECHNICAL CHARACTERISTICS MODEL TSE4-600-3600-1800 Number of connectings rods 4 Capacity 600 TN Capacity from b.d.c. at 12.7 mm = 6.000 KN Bolster and slide area 3.600 X 1.830 Stroke 711 mm Slide adjustment 254 mm Strokes per minute 10-25 Main motor power 75 Kw Shut height on bolster (s.d.a.u.) 1.168 mm REFERENCES TOWER RIETER automotive catalogue 57
  • 59. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY STAMPING LARGE AND X-LARGE PROGRESSIVE LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) The production of parts directly from coil moving progressively through the die gives a very high machine and material efficiency, essentially in small and medium size parts but now thanks to FAGOR recent developments also for bigger parts (including high strength material). A line consists of uncoiler, special leveller and servo driven roll feed (pusher and puller eventually). Automated evacuation of scrap material and finished parts combined with variable speed and variable stroke allows optimum production speeds to be achieved. In many cases more than one component can be produced per blow. TECHNICAL CHARACTERISTICS MODEL SE4-2500-6100-2750 Number of connectings rods 4 Capacity 2.500 TN Capacity from b.d.c. at 13 mm = 25.000 KN Bolster and slide area 6.100 X 2.750 Stroke 610 mm Slide adjustment 460 mm Strokes per minute 15-44 Main motor power 500 Kw Shut height on bolster (s.d.a.u.) 1.525 mm REFERENCES RENAULT GRUPO SAIC AUTOMOTIVE automotive catalogue 58
  • 60. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN TECHNOLOGY STAMPING SERVO-DRIVEN MECHANICAL PRESS The main feature of servo-driven presses is the elimination of the inertia flywheel and clutch and brake and its replacement with direct coupling between the main drive motor of the press and the slide movement transmission. The simplification of the transmission in combination with advanced control and the use of high performance servomotors ensure that servo-driven presses are especially advantageous for processes in which the position and speed of the slide have to be controlled in real time: trying out dies and special materials stamping and processing (thixoforming, plastic, aluminium, resin injection, high strength etc) Servo-driven presses enable the slide position curves, speed and stroke to be programmed so that different manufacturing processes can be carried out with just one press, including jobs that could not be done with mechanical presses until now: connecting rod-crank eccentric, Link-Drive, stopping at BDC of press, blanking, feeder transfer type multi-processes, high rate production, etc. TECHNICAL CHARACTERISTICS MODEL TDM4-1000-4600-2100 Number of connectings rods 4 Capacity 1.000 TN Capacity from b.d.c. at 10 mm = 10.000 KN Bolster and slide area 4.600 X 2.100 Stroke 600 mm Slide adjustment 300 mm Strokes per minute 50 Main motor power 4X 200 Shut height on bolster (s.d.a.u.) 1.000 mm REFERENCES AIC (AUTOMOTIVE INTELIGENCE CENTER) GESTAMP automotive catalogue 59
  • 61. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY STAMPING LARGE AND X-LARGE TANDEM LINES FOR SKIN PANELS The manufacture of body panels for the automotive industry requires the linking of a number of large bed presses to form a production line. The lead press making the initial form used to be double action design. However, today new models are being developed around the use of a high tonnage single action press with a programmable hydraulic die cushion. Fagor Arrasate is at the forefront of this developing technology with several successful installations already proven in the field. Subsequent operations are performed by single action presses. Automation of the line is achieved by incorporating destacker, inter press handling (crossbar, robots) and moving bolster for quick die change. Fagor Arrasate has signed an exclusive agreement with one of the world largest robot manufacturer for producing innovative automation systems for robot press lines: WAVE FLEXIBLE LINE (continuous mode) TECHNICAL CHARACTERISTICS MODEL LE4-2400-4800-2400 LE4-1000-4800-2400 Number of connectings rods 4 4 Capacity 2400 TN 1.000 TN Capacity from b.d.c. at 12.5 mm = 24000 KN at 12.7 mm = 10.000 KN Bolster and slide area 4800 X 2400 4.800 X 2.400 Stroke 1100 mm 1.100 mm Slide adjustment 350 mm 350 mm Strokes per minute 11-20 10-20 Main motor power 500 Kw 160 Kw Shut height on bolster (s.d.a.u.) 1350 mm 1.168 mm REFERENCES GENERAL MOTORS FORD PSA automotive catalogue 60
  • 62. FAGOR ARRASATE S.COOP. San Andres, 20 - 20500 MONDRAGON (Guipúzcoa) Tfno +34 943 719 999 - Fax +34 943 799 677 www.fagorarrasate.com - fagorarrasate@fagorarrasate.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE, WHEELS TECHNOLOGY FORGING, STAMPING LARGE AND X-LARGE TRANSFER LINES FOR REINFORCEMENT PARTS (HIGH STRENGTH MATERIAL) These presses are designed to transfer components from stage to stage within one structure producing completed components in an automated sequence. At the heart of the machine is the press rigidity and press throughput through the transfer system. Fagor Arrasate has designed and developed its own electronic transfer system using commercially available components and “state of the art” engineering, it can be purposed built or adapted for retro-fitting to machines already in the field. Infinite adjustments through the three axes of movements provides the optimal curve to reach the maximum parts per minute, subsequently is a very flexible stamping cell. Delivery of material to the machine can be directly from coil using an uncoiler, leveller and pinch rolls or from blanks fed from a purpose build destacker. Destackers can also be adapted for retrofitting to machines already in the field. TECHNICAL CHARACTERISTICS MODEL TLE4-3600-7200-2800 Number of connectings rods 4 Capacity 3.600 TN Capacity from b.d.c. at 12.7 mm = 36.000 KN Bolster and slide area 7.200 X 2.800 Stroke 900 mm Slide adjustment 400 mm Strokes per minute 8-24 Main motor power 450 Kw Shut height on bolster (s.d.a.u.) 1.400 mm REFERENCES VOLKSWAGEN METALSA BENTELER automotive catalogue 61
  • 63. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY HANDLING AND ASSEMBLY CRANKSHAFT MANUFACTURING LINE AUTOMATION Crankshaft manufacturing line automation including the next operations: Automatic machine loading/unloading Conveyor system for palletized crankshafts Deburring and cleaning station Timing ring assembly Crankshaft key assembly Laser marking and vision control Traceability TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 20Kgs Diversity: 3 Line dimensions: 100 x 6 m Production data Cycle time: 28 sec. Number of shifts: 3 Process control Timing ring dimensions and shape parameters Timing ring and crankshaft key insertion force via electro mechanical press Operation traceability Equipment 18 lineal gantries 13 pneumatic and electro mechanical manipulators 21 palletised conveyors Marking system Oil immersion and vacuum cleaning system JANOME (Electro press) YAMAHA (Robotics) COMAU (Robotics) REFERENCES MACIMEX NISSAN FORD automotive catalogue 62
  • 64. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY HANDLING AND ASSEMBLY INDUSTRIAL ROBOTIZATION. CONRODS HANDLING Conrods handling line automation including the next operations: Automatic conrod palletizing /unpalletizing with a gantry robot Connecting-rod feeding with walking-beam transporters Connecting-rod preparation and orientation with Yamaha manipulator Load/Unload from rotary transfer machine and assembly with robot Step feeder for bushes Bush inspection and orientation Bush insertion with electro press TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 600 grs Diversity: 2 Line dimensions: 27 x 15 m Production data Cycle time: 1,4 sec/conrod Number of shifts: 3 Process control Connecting-rod orientation detection Bush orientation detection Insertion of components with Electro press Standard equipment JANOME (Electro press) YAMAHA (Robotics) COMAU (Robotics) REFERENCES LINAMAR FORD RENAULT automotive catalogue 63
  • 65. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY ASSEMBLY LINE FOR CYLINDER BLOCKS AND A LINE FOR ASSEMBLING 16 V CYLINDER HEAD COMPONENTS Cylinder block and cylinder head assembly line automation including the next operations: Cooling jet insertion/assembly Bearing cap untightening and tightening Read Crankshaft and Cylinder block codes (artificial vision) Measure Pin height Assembly of grudgeon pin in conrod Assembly of conrod with grudgeon pin in cylinder block Tightening of Conrod Caps Silicone Application Cylinder Block marking ... TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 40 Kgs Diversity: 5 Line dimensions: 70 x 40 m Production data Cycle time: 30 sec Number of shifts: 3 Process control Electro Mechanical Presses for the insertion of components Electric screwdriver with torque and angle control Crankshaft height measurement Components variety Poka Yoke Bar code label writing and reading Standard equipment JANOME (Electro press) YAMAHA (Robotics) REFERENCES NISSAN FORD RENAULT automotive catalogue 64
  • 66. GAINDU, S.L. Polígono Industrial Olaso 45 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 742 266 - Fax +34 943 741 254 www.gaindu.com - gaindu@gaindu.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY GEARBOX ASSEMBLY Gearbox assembly line including the next operations: Model Identification Oil seal assembly in clutch housing Bearing assembly in clutch housing Dowel pin assembly in clutch housing Pin insertion in clutch housing Bearing and circlip assembly in gear housing Bolt tightening Gearbox casing ... TECHNICAL CHARACTERISTICS Technical Characteristics Part weight: 30Kgs Diversity: 6 Production data Cycle time: 24 sec Number of shifts: 3 Process control Insertion with electro mechanical press Bolt tightening with torque and angle control Poka Yoke Control with artificial vision Standard equipment JANOME (Electro press) YAMAHA (Robotics) REFERENCES RENAULT FORD automotive catalogue 65
  • 67. GAMOR, S.L. TALLERES Industrialdea Asteasu, Zona E, Pab. 73-74 - 20159 ASTEASU (Guipúzcoa) Tfno +34 943 691 099 - Fax +34 943 691 539 www.gamor.com - gamor@gamor.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING MTC M2-M29 This model is appropriate for large productions of horizontal and/or vertical tapping, for work pieces of big dimensions that require a high accuracy in the execution of the tapping, with full quality guarantee, both in the finishing as in tapping tolerances. TECHNICAL CHARACTERISTICS MODEL CAPACITY SPEED TAPING CAPACITY MAX HEAD POSITION RHG - MT M2 - M16/20/24 12-470 RPM M20 IN MATERIALS WITH 37 HRC VERTICAL RHG – MT/MTC M2-M30 30-630 RPM M30 IN MATERIALS WITH 37 HRC VERTICAL - ALL RHG – MT/MTC M2-M39 22-890 RPM M39 IN MATERIALS WITH 46 HRC VERTICAL - ALL RHG – MT/MTC M2-M45 15-590 RPM M45 IN MATERIALS WITH 49 HRC VERTICAL - ALL RHG – MT/MTC M3-M60 12-590 RPM M60 IN MATERIALS WITH 32 HRC VERTICAL – V/H VITORIA V/H M3-M130 11-450 RPM M130 IN MATERIALS WITH 42 HRC VERTICAL – V/H REFERENCES NISSAN MOTOR IBERICA DAIMLER MERCEDES AG PSA PEUGEOT CITROEN ESPAÑA MINSK TRACTOR WORKS DEUTZ DITER, S.A JOHN DEERE MEXICO, S.A DE C.V automotive catalogue 66
  • 68. GAMOR, S.L. TALLERES Industrialdea Asteasu, Zona E, Pab. 73-74 - 20159 ASTEASU (Guipúzcoa) Tfno +34 943 691 099 - Fax +34 943 691 539 www.gamor.com - gamor@gamor.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING VITORIA M3-M130 This model is appropriate for large productions of vertical tapping, for work pieces that require a high accuracy in the execution of the tapping, with full quality guarantee, both in the finishing as in tapping tolerances. TECHNICAL CHARACTERISTICS MODEL CAPACITY SPEED TAPING CAPACITY MAX HEAD POSITION RHG M3-M16/20/24 12-470 RPM M20 IN MATERIALS WITH 37 HRC VERTICAL RHG M2-M36 30-890 RPM M36 IN MATERIALS WITH 37 HRC VERTICAL - ALL RHG M2-M39 22-630 RPM M39 IN MATERIALS WITH 46 HRC VERTICAL - ALL RHG M2-M45 15-590 RPM M45 IN MATERIALS WITH 49 HRC VERTICAL - ALL RHG M3-M60 12-590 RPM M60 IN MATERIALS WITH 32 HRC VERTICAL – V/H VITORIA M3-M110/130 11-450 RPM M130 IN MATERIALS WITH 42 HRC VERTICAL – V/H REFERENCES NISSAN MOTOR IBERICA DAIMLER MERCEDES AG PSA PEUGEOT CITROEN ESPAÑA MINSK TRACTOR WORKS DEUTZ DITER, S.A JOHN DEERE MEXICO, S.A DE C.V automotive catalogue 67
  • 69. GER Máquinas Herramienta S.L. Pol. Industrial Itziar Apdo. 88 - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 025 - Fax +34 943 606 241 www.germh.com - germh@germh.com APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SURFACE FINISHING GER CYLINDRICAL GRINDERS C-CNC SERIES The C-CNC machine family is specially adapted to mass production of small automotive parts like steering axles, gearbox shafts and any other specific part. The ergonomics of the machine and the well studied clearance of all moving elements make the integration of gantry loaders an easy job for constitution of flexible complete production lines. TECHNICAL CHARACTERISTICS Custom configuration of the wheel head for one, two or three external wheels for part design adapted plunge grinding Latest version FANUC or FAGOR complete package choices Leading gauging equipment integration (in process measurers, passive gauges) Gantry ready machines with easy communication with peripheral elements on the production line Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel heads and all automation choices to answer to the process needs REFERENCES AAM (American Axle Manufacturing) CIE AUTOMOTIVE NISSAN GKN DRIVELINE RENAULT automotive catalogue 68
  • 70. GER Máquinas Herramienta S.L. Pol. Industrial Itziar Apdo. 88 - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 025 - Fax +34 943 606 241 www.germh.com - germh@germh.com APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SURFACE FINISHING GER CYLINDRICAL GRINDERS CM-CNC SERIES The CM-CNC machine family is the most suitable for grinding big size parts as truck crankshaft pins, gearbox shafts for heavy duty vehicles and earth movers and so on. The machine is always customized to the process demands with the required degree of automation. The very rigid mechanics in combination with an easy use software and leading gauging equipment allow high cycle time performance and low setting up time between series of different parts. TECHNICAL CHARACTERISTICS Custom configuration of the wheel head with large wheels in one or two independent axis to work in angular approach one or both ends of the part with automatic swivelling of the wheel head Latest version FANUC or FAGOR complete package choices Leading gauging equipment integration (in process measurers, passive gauges, wheel measurers, touch probes) Gantry ready machines with easy communication with peripheral elements on the production line Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel heads and all automation choices to answer to the process needs REFERENCES REFERENCES AAM (American Axle Manufacturing) CIE AUTOMOTIVE NISSAN GKN DRIVELINE RENAULT automotive catalogue 69
  • 71. GER Máquinas Herramienta S.L. Pol. Industrial Itziar Apdo. 88 - 20829 ITZIAR-DEBA (Gipuzkoa) Tfno +34 943 606 025 - Fax +34 943 606 241 www.germh.com - germh@germh.com APPLICATIONS DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SURFACE FINISHING GER CYLINDRICAL GRINDERS CU-CNC SERIES The CU-CNC machine family has been specially designed and dimensioned to high demanding piece process like angular approach grinding in mass production medium size automotive parts, like CVJ sideshafts, camshafts and so on. The casted rigid box section construction of the main elements on the machine made it the ideal base to customize it to the specific process demands. TECHNICAL CHARACTERISTICS Custom configuration of the wheel head for one, two or three external wheels for part design adapted plunge grinding Latest version FANUC or FAGOR complete package choices Leading gauging equipment integration (in process measurers, passive gauges) Gantry ready machines with easy communication with peripheral elements on the production line Intelligent tailstocks, hydrostatic spindles, auto-swivelling wheel heads and all automation choices to answer to the process needs REFERENCES AAM (American Axle Manufacturing) CIE AUTOMOTIVE NISSAN GKN DRIVELINE RENAULT automotive catalogue 70
  • 72. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS DRIVETRAIN TECHNOLOGY HEAT TREATMENT INDUCTION HARDENING INSTALLATION FOR CVJs AND TULIPS Constant Velocity Joints transfer the rotating movement between two mechanical systems with different turning axles. They consist on a shaft and two joints. Most of the joints require two hardening zones: the tracks and the stems. There are two types of tracks hardening: Tulips with lobular internal geometry CV´s and ball plunge joints, with geometry of revolution TECHNICAL CHARACTERISTICS Depending on production the characteristics of standards configurations are the followings: Max. part length: 700 mm Type of Operation: Manual or fully automatic Production: 100-300 parts / Hour Process: Track hardening and Stem hardening Power: 200-500KW Types of machines: Fixed position, Linear transfer or Indexing table Main advantages: Flexibility to treat any kind of CV joints and tulips Accuracy positioning on tracks tulips hardening Easy operator access for maintenance Quick set up time and change of reference Process parameters management in real time REFERENCES DELPHI GROUP SPYCER GROUP GKN GROUP SUNTECH-NORSTAR T-DRIVE (VISTEON) automotive catalogue 71
  • 73. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS DRIVETRAIN TECHNOLOGY HEAT TREATMENT INDUCTION TEMPERING CVJ AND TULIPS INSTALLATION Induction tempering in a tunnel allows a perfect control of the process, better than those obtained in conventional furnaces. It achieves fully heating homogeneity with differences in temperature of less than 10ºC. These types of installations are divided in two parts: Heating tunnel Cooling tunnel TECHNICAL CHARACTERISTICS Max. part length: 300 mm Type of Operation: Fully automatic Production: 300 parts / Hour Process: Track and Stem tempering Power: 50 KW The tempering by induction represents an advantageous alternative to conventional furnaces: Small dimension (surface lower than 6 m2) Reduction of the intermediate stock of parts, with a maximum of 15 parts in process at the same time Ease incorporation in an automatic production line Immediate availability of parts Part by part control REFERENCES GKN GROUP automotive catalogue 72
  • 74. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS DRIVETRAIN TECHNOLOGY HEAT TREATMENT INDUCTION HARDENING INSTALLATION FOR SHAFTS Shaft induction heat treatment allows an accurate treatment both in transversal treatment (hardening depth) and in longitudinal treatment (run-out). Induction shaft hardening installations can be classified in two big families: Scanning heating: the inductor moves along the shaft to be treated Single-shot heating: position of the inductor related to the shaft axle is fixed TECHNICAL CHARACTERISTICS Depending on production the characteristics of standards configurations are the followings: Max. part length: 1.000 mm Type of Operation: Manual or fully automatic Max. Production: 400 parts / Hour Power: 100-600KW Depending on how parts are treated either in vertical or in horizontal position and manual or automatic load/unload the following different configurations can be used: MANUAL: The operator places the shaft between points to be hardened. Advantage: Low cost WALKING BEAM: Alternative movement of a mobile guide set that advances the parts on a fix guide set. When the parts arrive under the heating station, a lifter places the part between points. Advantage: low maintenance and robustness. CHAIN CONVEYOR: They make advance the shafts; a lifter places the part between points. Advantage: Easy adjustment and flexibility. STAR – INDEXING DEVICE: A manipulator places the shaft between the points of a star – indexing. It allows different tasks in parallel, as heating, cooling load and unload. Advantage: High production. ROBOT: More and more automotive facilities use robots in their flexible manufacturing cells. Advantage: Flexibility. REFERENCES DELPHI GROUP SPYCER GROUP AMERICAN AXLE GKN GROUP SUNTECH-NORSTAR SUNTECH-NORSTAR T-DRIVE (VISTEON) DANA automotive catalogue 73
  • 75. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS DRIVETRAIN TECHNOLOGY HEAT TREATMENT STEERING RACK HARDENING SYSTEM BY INDUCTION - CONDUCTION The system is able to perform the Steering Rack hardening in two modes: Toothed zone is hardened by a combined induction- conduction effect. Two terminals establish a HF current along the rack, then, the part is water quenched Stem is hardened by scanning with rotation by a ring- inductor equipped with a quench TECHNICAL CHARACTERISTICS HF Power: 100 KW, Induction frequency: (depending on case depth, typically, 100…150 KHz) Production: 200 parts / Hour Functioning principle: Loading from a stocking area, by an automatic loader Transferring between stations by conveyor Automatic orientation of rack teeth before HF conduction hardening Stem scan hardening in rotation Automatic separation of failed parts after process Optionally, the installation can be equipped with an in-line inductive tempering furnace to finish the heat treatment with the most efficient and clean technology. REFERENCES DAEWOO MANDO TIANJIN GEAR DALIAN JILIN SAMSUNG TRW DELPHI SONA KOYO automotive catalogue 74
  • 76. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY HEAT TREATMENT GH BONDING EQUIPMENT SMBC The GH Bonding equipment performs the heat treatment of structural adhesive materials on closure panels (doors, bonnets, liftgates, decklids, fender and roof panels) for the: Fixing of inner and outer panels along the hem Corrosion protection (sealing) Adhesive polymerization Final three dimensional closure shape Panel distortion reduction TECHNICAL CHARACTERISTICS Integrable in robot assembly lines Fieldbus interconnection with line PLC control (Profibus, Profinet, Interbus, DeviceNet,…) Digital Process Controller (temperature and energy control regulation) Process parameter monitoring and registration Mechanical fixture for positioning and clamping Adjustable flexible inductor system Compact generator and cooling system Availability of switching functionality up to three heating stations and DUAL operation REFERENCES AUDI BMW OPEL LAND ROVER VOLKSWAGEN DAIMLER FIAT PORSCHE SEAT SFORD SKODA automotive catalogue 75
  • 77. GH ELECTROTERMIA, S.A. Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia) Tfno +34 961 352 020 - Fax +34 961 352 171 www.ghe.es - ghgroup@ghe.es APPLICATIONS POWERTRAIN TECHNOLOGY HEAT TREATMENT INDUCTION HARDENING INSTALLATION FOR GEARBOX PARTS The high quality requirements for gearbox parts require the use of induction hardening equipment which supplies: Control of hardening parameters to guarantee a repetitive treatment Ease incorporation into production units with manual or automatic handling A compact and reliable configuration TECHNICAL CHARACTERISTICS Depending on production the characteristics of standards configurations are the followings: Type of Operation: Manual or fully automatic Production: 100-300 parts / Hour Process: Gearbox parts hardening Power: 25-100 KW Types of machines: Fixed position, Linear transfer or Indexing table Main advantages: Flexibility to treat any kind of gearbox part Accuracy positioning on gearbox parts hardening Easy operator access for maintenance Quick set up time and change of reference Process parameters management in real time REFERENCES CIE AUTOMOTIVE RENAULT FERROSIDER SEAT MIASA automotive catalogue 76
  • 78. IBARMIA INNOVATEK, S.L.U. Pol. Ind. Etxesaga, s/n - 20720 AZKOITIA (Gipuzkoa) Tfno +34 943 857 130 - Fax +34 943 857 005 www.ibarmia.com - innovatek@ibarmia.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE, WHEELS TECHNOLOGY MACHINING ZVH SERIES The machining centre of the ZVH series is a fixed table & moving column type, with automatic vertical/horizontal head (1º hirth gear or continuous). In combination with a rotary table (optional) integrated in the table, complex form or multi faces machining could be realized in one setting. This concept makes possible the machining in a pendular job thanks to a dividing wall separating the two zones in a very tight way. All the moving parts are made out of perlitic grey iron, which is giving a great rigidity, necessary for high productivity rate. The movements are realized by combination of ball screws and linear guides allowing reaching according to the models until 45 m/min. The concept of this type of construction improves the ergonomy (the operator is closed to the table during loading/unloading of the The MULTIPROCESS concepts have been developed in these series with the aim tooling, 2 working zones free of chips and of integrating several machining processes in one machine and in one clamping; coolant, possibility of loading with crane). milling, drilling and turning. TECHNICAL CHARACTERISTICS X STROKE (MM) Y STROKE (MM) Z STROKE (MM) POWER MAIN TORQUE MAIN MAXI SPEED SPINDLE (KW) SPINDLE (NM) (R.P.M.) 1.600 – 12.000 500 – 1.000 500 – 1.000 35 350 24.000 REFERENCES IVECO AMAYA TELLERIA DALPHI METAL MECOBUSA INDUSTRIAS ZELU EPC VALEO MECANIZADOS TAME automotive catalogue 77
  • 79. KONDIA, M. E. TALDEA, S. L. U. San Antolin, 1 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 239 - Fax +34 943 748 067 www.kondia.com - comercial@kondia.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING A6-2T Large production Machining Center with double spindle and 2 ATC, prepared for the connexion of automatic load and unload systems. TECHNICAL CHARACTERISTICS DISTANCE BETWEEN MAXIMUM TABLE LOAD X (mm) Y (mm) Z (mm) MAIN SPINDLES (mm) ATC MAX. RPM CAPACITY (kg) 600 400 500 210 2 14.000 450 REFERENCES NISSAN automotive catalogue 78
  • 80. KONDIA, M. E. TALDEA, S. L. U. San Antolin, 1 - 20870 ELGOIBAR (Gipuzkoa) Tfno +34 943 748 239 - Fax +34 943 748 067 www.kondia.com - comercial@kondia.com APPLICATIONS DRIVETRAIN TECHNOLOGY MACHINING UTP-150-6A Special machine composed by 2 independent units, with horizontal axis output and 3 spindle in each one, as well as a table with servocontrolled lineal movement in which the piece-holder will be installed. TECHNICAL CHARACTERISTICS X 1 (mm) X 2 (mm) Y (mm) MAX. RPM TAPER 150 150 600 3.000 HSK63 REFERENCES automotive catalogue 79
  • 81. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SPECIAL TRANSFER, WELDING, ASSEMBLY SHOCK ABSORBER LAN-BI has developed a wide range of assembly lines, machining machines and tube forming lines for shock absorber industry. LAN-BI has experience with most type of dampers including electronic shock absorber. In the picture we present a universal automatic palletized line for inner tube, piston rod and valve assembly using 3 LAN-BI electronic presses. Shock Absorber Piston Rod assembly line TECHNICAL CHARACTERISTICS Reservoir and Cylinder tube: Tube cutting, expansion and reduction of ends, marking Hot forming of outer tube bottom Assembly and welding of reservoir tube Bracket forming and punching Valve assembly to inner tube Leak test Piston Rod: Reservoir tube manufacturing cell Cutting, turning and threading of the rod Stop welding Valve assembly Final Shock Absorber Assembly: Final Assembly Beading Functional Test Gas filling Strut mount and spring assembly Reservoir tube bottom hot forming REFERENCES TENNECO MONROE QUINTON HAZEL SHOWA DELPHI MAGNETI MARELLI DANA KAYABA SHOCK ABSORBER ALKO RECORD COFAP automotive catalogue 80
  • 82. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY AUTOMOBILE LAN-BI has developed several final assembly solutions for automobile industry such as “Triebsatz Assembly” for Volkswagen company. This station is integrated in the car production line and is based in 12 automatic screwdrivers to fasten several components of the Triebsatz. Triebsatz Assembly station TECHNICAL CHARACTERISTICS At this station, 12 screwing operations are carried out, 6 for left side and 6 for the right side. Shock absorber: 2 bolt / nuts Steering Tie Rod: 2 nuts Half shaft: 2 nuts Security plate: 6 bolts A full Triebsatz pallet lifting and centering system completes the installation. Triebsatz screwdriving station REFERENCES VOLKSWAGEN PROTON RENAULT IRAN KODRO automotive catalogue 81
  • 83. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING, SPECIAL TRANSFER, ASSEMBLY ENGINE LAN-BI has developed many different solutions for assembly, machining and test of engine systems. LAN-BI has manufactured machines for cylinder block, cylinder head, crankshaft, camshaft, oil pump, connecting rod, covers, supports, etc. Cylinder block and Headblock screwdriving twin stations TECHNICAL CHARACTERISTICS Connection Rod: Assembly with control test Honing Cylinder block: Assembly of balls, plugs and bearings Others: Leak test of oil and water circuit Piston valve port machining Machining Flywheel assembly Oil sump punching, threading and leak test Crankshaft: Motor cover drilling and tapping Cap and plugs assembly Leak test Head block: Guides and seats assembly Leak test Cylinder head guides and seats robotized assembly line Cylinder block covers machining transfer REFERENCES RENAULT PROTON IRAN KODRO automotive catalogue 82
  • 84. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY MACHINING, SPECIAL TRANSFER, ASSEMBLY HINGES LAN-BI has manufactured Assembly and Machining lines for Door Hinges and Door Retainers. LAN-BI has designed solutions for both machined and stamped hinge bodies and several kind of linking possibilities, even the retainer integrated hinge. Hinge assembly line TECHNICAL CHARACTERISTICS Depending on customers product, process and production needs, different line configurations are supplied by LAN-BI. Handling, greasing, screwing, torque test, marking, pressing and measuring test operations are combined on palletized lines or rotatory tables to manufacture the most suitable solution for our customers. LAN-BI has developed also machining machines integrating milling, cutting, drilling, tapping and chamfering operations. Retainer palletized assembly line Hinge machining line Hinge assembly rotatory machine REFERENCES EDSCHA FLEX´N GATE automotive catalogue 83
  • 85. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY ASSEMBLY HAND BRAKE LAN-BI has developed different solutions for “Hand brake” Assembly, more or less automatic depending on customer needs. LAN-BI has designed also fatigue testing systems and other controls to ensure the proper assembly and the life of the “Hand brake”. Hand brake robotized assembly line TECHNICAL CHARACTERISTICS LAN-BI has supplied customized solutions for Hand Brake Assembly and Test, integrating operations such as handling, riveting, marking, greasing, fatigue test, functional test, vision test, etc. to adjust the production line to the needs of the customer. Palletized assembly line Fatigue test REFERENCES BATZ automotive catalogue 84
  • 86. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SPECIAL TRANSFER TIE RODS LAN-BI is specialized in “Tie Rods” machining process, developing plenty of different solutions for the needs of each customer. LAN-BI manufactures automatic lines and single machines for “Tie Rod Housing” and “Ball Pin” machining. Steering tie rod housing machining line TECHNICAL CHARACTERISTICS Type: Operations: Palletized lines, transfer machines and single Ball pin machining with turning, threading, rolling, stations with automatic loading dimensional control and crack detection Male housing: turning, milling, facing, chamfering, Product: threading and dimensional control Steering tie rod housing Female housing: turning, milling, drilling, chamfering, Steering tie rod ball tapping and dimensional control Suspension tie rod housing Suspension tie rod ball Ball machining line Suspension tie rod housing machining line REFERENCES RTS ZF TRW JTEKT DELPHI RADFARMAN DANA INAUXA automotive catalogue 85
  • 87. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY ASSEMBLY TIE RODS LAN-BI is specialized In “Tie Rods” and “Stabilizer links” assembly process, developing plenty of different solutions adapted to the needs of each customer. Full automatic solutions or more manual configurations, with customized cycle times are available for “Tie Rods” assembly. Automatic tie rod assembly line TECHNICAL CHARACTERISTICS Operations: Handling & assembly Type: Pressing Palletized line, rotatory table, cells Greasing Beading Product: Dustcover assembly Inner & Outer steering tie rod Rocking and rotational torque test Stabilizer Link Air leak test Suspension rod and arm Elasticity control test Wishbone Automatic Tie Rod Assembly line Tie rod assembly rotatory machine REFERENCES RTS ZF TRW JTEKT DELPHI RADFARMAN DANA INAUXA automotive catalogue 86
  • 88. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY ASSEMBLY PEDAL BOX LAN-BI is specialized in “Pedal Box” assembly and testing operations, developing solutions with different level of automation. Simple and multiple pedal box systems have been assembled in palletized lines and rotatory tables manufactured by LAN-BI. Pedal box assembly line TECHNICAL CHARACTERISTICS LAN-BI has developed flexible solutions to suit to customer needs. On this way, LAN-BI has manufactured lines with capability to integrate different type of pedal box (left & right pedal box, manual / automatic driving, plastic / metallic pedal) including operations such as handling, riveting, welding, greasing, marking, pressing, punching, functional test, vision test, etc. REFERENCES BATZ automotive catalogue 87
  • 89. LANBI, S.A. Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Gipuzkoa) Tfno +34 943 755 000 - Fax +34 943 755 162 www.lanbi.com - lanbi@lanbi.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, SPECIAL TRANSFER, ASSEMBLY STEERING GEAR LAN-BI has manufactured machines for steering final assembly and test, for hydraulic and electronic power Steering (HPS & EPS) and for steering column. LAN-BI has given solutions for all kind of assembly, machining and testing operations for steering components. Steering final assembly and test line TECHNICAL CHARACTERISTICS Steering column tubes forming Final steering assembly Steering test systems Hydraulic Power steering assembly Steering components machining Steering wheel assembly Inner tie rod assembly and machining EPS assembly and machining Outer tie rod assembly and machining Steering column tube manufacturing line Steering column yoke machining transfer REFERENCES DELPHI ZF CIE AUTOMOTIVE JTEKT TRW GARITA automotive catalogue 88
  • 90. LAU-NIK MÁQUINAS ESPECIALES, S.L. Pol. Galarza, 16 - 48277 ETXEBARRIA (Bizkaia) Tfno +34 946 169 010 - Fax +34 946 167 766 www.launik.com - launik@launik.com APPLICATIONS CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, WELDING SHOCK ABSORBER OUTER TUBE MANUFACTURING LINE Automatic line for manufacturing the outer tube of shock absorbers, with an automatic adjustment of the tube length. The line consists of: Tube storage and tube feeder Cutting machine Machining CNC Stamping machine. Cover cup press fit and checking Seam welding machine Washing machine TECHNICAL CHARACTERISTICS Cicle time: 6 sec. Tube length: 200-500mm Tube diameter: Ø38 – Ø50mm Tube thickness: 1 – 2,5mm REFERENCES MANUFACTURERS OF SHOCK ABSORBERS automotive catalogue 89
  • 91. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS CONTROL UNIT TECHNOLOGY SURFACE FINISHING VARNISH COATING MACHINE AND CURING OVEN It is an automatic machine for PCB varnish coating machine and rotary curing oven. TECHNICAL CHARACTERISTICS Feeding of circuits via electronic conveyor Unloading of circuits via electronic conveyor Anthropomorphic robot of 6 axes Varnish and solvent feeding circuit, with level detector Curing area with temperature sensor Maximum dimensions of circuits 200mm x 200mm Rotary curing furnace with a capacity of 120 circuits Production: Cycle time 25 sg REFERENCES VALEO AUTOMOTIVE LEAR CORPORATION automotive catalogue 90
  • 92. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY CONTROL BEGITECH 2000 It is an automatic part control system using artificial viewing for screws, studs and torsion bars. TECHNICAL CHARACTERISTICS High speed asynchronous multi-camera operation. Continuous and index operating mode. Production of up to 400 parts/min according to reference. Pin lengths from 10 mm to 100 mm. M4 - M14 sizes. Immediate reference changes and limitless storage capacity. Measuring: Thread (No. of threads, screw thread, angle, diameters), Diameters, Lengths, Angles, Vertexes, Radii. Checking: Perpendicularity, Concentricity, Shape of point and head, Presence of housing, seal or bath, 360º thread impacts, Presence of head cracks, Direction of part (stud model). REFERENCES ECENARRO BITCHE FIXATIONS ALFA GROUP METAGRA ESPYTES automotive catalogue 91
  • 93. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS POWERTRAIN TECHNOLOGY ASSEMBLY NIQUEL PASTE DOSING MACHINE FOR EXCHANGERS This machine is designed to assemble the heat exchanger and to dose niquel paste for later welding process. TECHNICAL CHARACTERISTICS Robotic system for handling parts. Electronic press incorporated for the assembly of exchanger parts. Artificial vision for controlling the application of paste with automatic fault correction. Cycle time: 38 seconds per part Dimensions Weight 1.920 kg Length: 1.773 mm Depth: 2.117 mm Height: 2.000 mm REFERENCES VALEO AUTOMOTIVE automotive catalogue 92
  • 94. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS CONTROL UNIT TECHNOLOGY ASSEMBLY MIP V It is a passive component (male, female, pin...) into PCB polyvalent insertion machine. Press-fit component could be inserted using mechatronical insertion heads (insertion force control). The insertion position is corrected online using a vision system. TECHNICAL CHARACTERISTICS Up to 0.16 sec per insertion Network capability. Double conveyor belt (pallet entry and exit). PCB can be fed via Pallet or via conveyor belt Lower anvil system with control of inserted components, including quick-change system. Insertion head tying system with quick change (immediate insertion head interchangeability). Capable of operating with different head types. Reel assembly for feeding of components. Force control for PRESS-FIT insertion. Run-time insertion force monitoring and statistical process control. Dimensions Length 2.300 mm Depth (Including feeding reel) 2.785 mm Height 2.350 mm Weight 1.960 kg REFERENCES LEAR CORPORATION automotive catalogue 93
  • 95. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS CONTROL UNIT TECHNOLOGY ASSEMBLY CLUSTER ASSEMBLY MACHINE It is an automatic machine for Cluster assembly: component assembly into PCB, component selective soldering, PCB depanelling and electrical test operations are done. TECHNICAL CHARACTERISTICS Automatic circuit loading via conveyor belt (Possible loading area by Rack). Box packaging system (OK and NO-OK parts). Vision control station. Automatic electrical test . Router station. Selective soldering station. Handling via 6-axis ABB robot (Anthropomorphic) Max. panel PCB dimension 300x350mm Total cycle time: 45sec Dimensions Length 3.000mm Depth 2.800mm Height 2.000mm Weight 1.800 kg REFERENCES CONTINENTAL VDO automotive catalogue 94
  • 96. CONSTRUCCIONES MECANICAS JOSE LAZPIUR S.A. Bº Murinondo s/n, Apdo. 131 - 20570 BERGARA (Gipuzkoa) Tfno +34 943 769 016 - Fax +34 943 765 169 www.lazpiur.com - lazpiur@lazpiur.com APPLICATIONS CONTROL UNIT TECHNOLOGY ASSEMBLY PLUS 13-CII It is a Pick&Place machine for active component (relays, headers, capacitor...) assembly into PCBs. The components fed in tubes or trays are picked up by a head and placed in the PCB. The insertion position is corrected online using a vision system. TECHNICAL CHARACTERISTICS 2 sec. Without vision correction, with 1 gripper & 1 Assembly Head. Up to 4 feeders and grippers available. Network capability. Insertion program storage in flash memory. Active clinching (standard solution). Identification and codification systems via electronic cards Linear servomotors Overforce control unit Dimensions Length 2.300 mm Depth 2.300 mm Height 2.000 mm Weight 1.700 kg REFERENCES LEAR CORPORATION SANMINA automotive catalogue 95
  • 97. CONSTRUCCIONES MECÁNICAS LIZUAN, S.A. Bº Juin s/n, Pol. 34 - E-20720 AZKOITIA (Gipuzkoa) Tfno +34 943 851 775 - Fax +34 943 851 276 www.lizuan.com - lizuan@lizuan.com APPLICATIONS DRIVETRAIN, POWERTRAIN, WHEELS TECHNOLOGY SURFACE FINISHING, MACHINING 10 Tn. VERTICAL HYDRAULIC BROACHING MACHINE Broaching vertical hydraulics of interiors for the accomplishment of all kinds of broach depending on the form of the brush. Riflings, wedges cashiers, etc. TECHNICAL CHARACTERISTICS UNIT Maximum adjustable force KN 100 Maximum adjustable stroke mm 1.250 Adjustable working speed m/min 3 to 7 Run-back speed m/min 15 Maximum broach length mm 1.400 Introduction course mm 400 Hydraulic group engine’s power KW 11 Broach cooling engine’s power KW 1.5 Hydraulic tank’s capacity l 250 Cooling tank’s capacity l 100 REFERENCES DALPHI METAL ESPAÑA S.A. INDUSTRIAS AMAYA TELLERIA S.A. MAC-PUAR COMPONENTES MECÁNICOS S.L. TRAF AUTOMOCIÓN S.L. JTC SYSTEMS MEC. PARA EL AUTOMOVIL S.A. (MECAUTO) automotive catalogue 97
  • 98. CONSTRUCCIONES MECÁNICAS LIZUAN, S.A. Bº Juin s/n, Pol. 34 - E-20720 AZKOITIA (Gipuzkoa) Tfno +34 943 851 775 - Fax +34 943 851 276 www.lizuan.com - lizuan@lizuan.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, DRIVETRAIN, POWERTRAIN TECHNOLOGY MACHINING, STAMPING, ASSEMBLY 1000 KN HYDRAULIC PRESS WITH ROTARY PLATE 1000 KN Hydraulic double effect Press with frame in open gap and rotary indexing plate for trimming and degating for diverse applications for the automotive industry. Range from 250 KN to 1500 KN TECHNICAL CHARACTERISTICS UNIT Maximum adjustable force KN 600 Maximum adjustable travel mm 300 Approaching speed mm/s 150 Working speed mm/s 20 Runback speed mm/s 177 Light between plate and tread mm 450 Diameter of the dividing plate mm Ø1.000 Tread guided with two internal side axis Lodgings in the plate To be defined Cylinder group’s engine power KW 15 Dividing group’s engine power KW 1,5 REFERENCES CIE AUTOMOTIVE UNITOOLS PRESS CZ, A.S. BRAKES INDIA LIMITED FUNDIMOTOR, S.A. CASTING ROS, S.A. (INFUN GROUP) FUCHOSA, S.L. STAMPING & WHEELS, S.A. DE C.V. EGAÑA 2, S.L. automotive catalogue 98
  • 99. CONSTRUCCIONES MECÁNICAS LIZUAN, S.A. Bº Juin s/n, Pol. 34 - E-20720 AZKOITIA (Gipuzkoa) Tfno +34 943 851 775 - Fax +34 943 851 276 www.lizuan.com - lizuan@lizuan.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, DRIVETRAIN, POWERTRAIN, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY MACHINING, STAMPING, ASSEMBLY 500 Tn. FOUR COLUMN HYDRAULIC PRESS The hydraulic press of four columns of 500 tons of pressure is a machine that due to his versatility can have very diverse applications according to the needs of the client. TECHNICAL CHARACTERISTICS UNIT Maximum adjustable force KN 5.000 Maximum adjustable travel mm 900 Approaching speed mm/s 105 Working speed mm/s 15 Runback speed mm/s 85 Light between axles mm 1.420x900 Max. distance between table and tread mm 1.500 Min. distance between table and tread mm 600 Axles diameter mm 200 Cylinder group’s engine power KW 45 Table’s surface mm 1.400X1.400 REFERENCES CIE METAL CZ, S. R. O AP IBERICA, S. A. KYB SUSPENSIONS EUROPE, S. A. EGRO, S. L. NISSAN MOTOR IBERICA, S. A. SUZUKI MOTOR ESPAÑA, S. A. ESTAMPACIONES METÁLICAS EGUI, S. A. INDUSTRIAS DOLZ, S. A. automotive catalogue 99
  • 100. LOIRE, S.A.F.E. Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) Tfno +34 943 331 214 - Fax +34 943 557 309 www.loiresafe.com - comercial@loiresafe.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPONED PARTS TECHNOLOGY STAMPING LINE OF PRESSES FOR AUTOMOTIVE BODY PARTS PRODUCTION Line of Hydraulic Presses for automotive body parts production. TECHNICAL CHARACTERISTICS 1.000 mT. Hydraulic Presses with single acting in upper side, upper table and lower T-track moving bolster sizes: 3.200 x 1.900 mm., maximum daylight between ram – lower moving bolster: 1.900 mm. , maximum upper ram stroke: 1.200 mm, two T-tracks moving bolsters, maximum lower cushion force: 400 mT., etc… 800 mT. Hydraulic Presses with single acting in upper side, upper table and lower T-track moving bolster sizes: 3.200 x 1.900 mm., maximum daylight between ram – lower moving bolster: 1.900 mm., maximum upper ram stroke: 1.200 mm, two T-tracks moving bolsters, maximum lower cushion force: 320 mT., etc… Blank manual loading and unloading REFERENCES automotive catalogue 100
  • 101. LOIRE, S.A.F.E. Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) Tfno +34 943 331 214 - Fax +34 943 557 309 www.loiresafe.com - comercial@loiresafe.com APPLICATIONS BODY: OUTER AND EXPOSED PARTS TECHNOLOGY STAMPING LINE OF PRESSES FOR AUTOMOTIVE SPARE PARTS PRODUCTION Line of four Hydraulic Presses for automotive spare parts production. TECHNICAL CHARACTERISTICS One 2.000 mT. Hydraulic Press with double acting in upper side (upper drawer + upper blank holder), upper table and lower plates sizes: 5.000 x 2.500 mm., maximum daylight between ram – lower plate: 3.000 mm., maximum upper ram stroke: 2.000 mm, two side moving plates, maximum lower cushion force: 500 mT., etc… Three 1.200 mT. Hydraulic Press with single acting in upper side, upper table and lower plates sizes: 5.000 x 2.500 mm., maximum daylight between ram – lower plate: 2.400 mm., maximum upper ram stroke: 1.600 mm, two side moving plates, maximum lower cushion force: 300 mT., etc… ABB robots. REFERENCES automotive catalogue 101
  • 102. LOIRE, S.A.F.E. Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) Tfno +34 943 331 214 - Fax +34 943 557 309 www.loiresafe.com - comercial@loiresafe.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY STAMPING LINE OF PRESSES FOR THERMIC & ACOUSTIC ISOLATION PARTS PRODUCTION Line of four Hydraulic Presses for Thermic & Acoustic isolation parts production. TECHNICAL CHARACTERISTICS Coil feeding system including decoiler, straightener, shear, etc… One 250 mT. Hydraulic Press, upper table and side lower moving plates sizes: 2.000 x 1.600 mm., maximum daylight between ram - side lower moving plate: 1.800 mm., maximum upper ram stroke: 1.000 mm, two side moving plates, maximum lower cushion force: 100 mT., etc… Two 250 mT. Hydraulic Press, upper table and side lower moving plates sizes: 2.000 x 1.600 mm., maximum daylight between ram - lower moving plate: 1.800 mm., maximum upper ram stroke: 1.000 mm, two side moving plates, etc… One 200 mT. Hydraulic Press, upper table and side lower moving plates sizes: 2.000 x 1.600 mm., maximum daylight between ram - side lower moving plate: 1.800 mm., maximum upper ram stroke: 1.000 mm, two side moving plates, maximum lower cushion force: 30 mT., etc… Feeders between presses. REFERENCES automotive catalogue 102
  • 103. LOIRE, S.A.F.E. Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) Tfno +34 943 331 214 - Fax +34 943 557 309 www.loiresafe.com - comercial@loiresafe.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY STAMPING PRESS HARDENING LINES Blanks are heated to 950 º C in a furnace The heating time is important to achieve the proper material structure The heated blank must be loaded into the press as soon as possible to avoid cooling of the material The press has to close, draw the part and keep it closed for several seconds During this time, the cooling circuits in the upper and lower dies are cooling the part to 200ºC TECHNICAL CHARACTERISTICS The type of pieces normally produced by “PRESS HARDENING” are: door reinforcements, bumpers, “A” pillars, “B” pillars, floor central reinforcements. High strength pieces in general. REFERENCES BENTELER THYSSENKRUPP GESTAMP automotive catalogue 103
  • 104. LOIRE, S.A.F.E. Zikuñaga 22 - 20120 HERNANI (Gipuzkoa) Tfno +34 943 331 214 - Fax +34 943 557 309 www.loiresafe.com - comercial@loiresafe.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY STAMPING PRESSES FOR PLASTIC COMPRESSION / MOULDING Hydraulic Presses for the production of automotive roofs, carpets, etc... TECHNICAL CHARACTERISTICS Maximum force of the press: from 100 to 2.000 mT Possibility of heating plates (by resistances or by oil) Possibility of active or passive parallelism control device REFERENCES ANTOLIN IRAUSA automotive catalogue 104
  • 105. MAQUINARIA HIDRAULICA EN GENERAL, S.L. Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) Tfno +34 946 504 130 - Fax +34 946 104 759 www.mhg.es - mhg@mhg.es APPLICATIONS POWERTRAIN TECHNOLOGY MACHINING GB.1H.DM-600/130 Briquetting machines for cast iron, steel, aluminium, copper, brass and nickel shavings. Production capacity up to 13.000 Kgs per hour following the material. TECHNICAL CHARACTERISTICS MAXIMUM PRESSING FORCE 6.000 kn SPECIFIC BRIQUETTE PRESSURE 3.500 kg/cm2 BRIQUETTE DIAMETER, MAX 130 mm BRIQUETTE HEIGHT 80 – 160 mm TOTAL WEIGHT OF THE PRESS 20 tn REFERENCES Enterprise dedicated to recover metals originated in the manufacture of car pieces. automotive catalogue 105
  • 106. MAQUINARIA HIDRAULICA EN GENERAL, S.L. Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) Tfno +34 946 504 130 - Fax +34 946 104 759 www.mhg.es - mhg@mhg.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY MACHINING LD.IS.DM-250/4000 250 Tn. Hydraulic Press for calibrating axle shafts and straightening truck axle casings with moving table. TECHNICAL CHARACTERISTICS MAXIMUM PRESSING FORCE 2.500 kn WORK TABLE FREE DIMENSIONS 4.700 x 600 mm MOBILE TABLE FREE DIMENSIONS 2.700 x 700 mm TOTAL WEIGHT OF THE PRESS 20 Tn REFERENCES Enterprise dedicated to manufacture varied pieces of motors and driving gear automotive catalogue 106
  • 107. MAQUINARIA HIDRAULICA EN GENERAL, S.L. Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) Tfno +34 946 504 130 - Fax +34 946 104 759 www.mhg.es - mhg@mhg.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY MACHINING LE.IS.DM-350/1300 350 Tn Hydraulic Press to conformed of airbag tubes. TECHNICAL CHARACTERISTICS MAXIMUM PRESSING FORCE 3.500 kn WORK TABLE FREE DIMENSIONS 1.750 x 1.000 mm NUMBER OF CYLINDER ONE TOTAL WEIGHT OF THE PRESS 20 Tn REFERENCES Conformed of airbag tubes automotive catalogue 107
  • 108. MAQUINARIA HIDRAULICA EN GENERAL, S.L. Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) Tfno +34 946 504 130 - Fax +34 946 104 759 www.mhg.es - mhg@mhg.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY STAMPING LE.20.DM-1200/2500 1200 Tn Hydraulic Press to drawing and sheet metal stamping to all kind of work. TECHNICAL CHARACTERISTICS MAXIMUM PRESSING FORCE 12.000 kn RETURN FORCE 700 Kn WORK TABLE FREE DIMENSIONS 2.500 x 1.300 mm. NUMBER OF MAIN CYLINDER TWO NUMBER OF AUXILIARY CYLINDER TWO TOTAL WEIGHT OF THE PRESS 75 Tn. REFERENCES Enterprise dedicated to conform and draw rear axle and other pieces to light vehicles automotive catalogue 108
  • 109. MAQUINARIA HIDRAULICA EN GENERAL, S.L. Polígono Industrial de la Sota, s/n - 48190 SOPUERTA (Vizcaya) Tfno +34 946 504 130 - Fax +34 946 104 759 www.mhg.es - mhg@mhg.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS TECHNOLOGY STAMPING LE.1S.DM-1500/1150 1500 Tn Hydraulic Press to performed, gaged and bured of started rim. TECHNICAL CHARACTERISTICS MAXIMUM PRESSING FORCE 15.000 kn MAXIMUM ASCENDED FORCE 1.000 Kn WORK TABLE FREE DIMENSIONS 1.150 x 1.150 mm. NUMBER OF MAIN CYLINDER ONE NUMBER OF AUXILIARY CYLINDER TWO TOTAL WEIGHT OF THE PRESS 40 Tn. REFERENCES Enterprise dedicated to manufacture several pieces to car's motors and light vehicles automotive catalogue 109
  • 110. ONA ELECTRO-EROSIÓN, S.A. Eguzkitza, 1 - Apdo.64 - 48200 DURANGO (Bizkaia) Tfno +34 946 200 800 - Fax +34 946 818 548 www.onaedm.com - ona@onaedm.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS TECHNOLOGY MACHINING ONA AF SERIES The AF Series of Wire EDM machines from ONA Electro- Erosion S.A. consists of 22 standard configurations. The smallest is the ONA AF25, with x-y-z travel of 400 x 300 x 250 mm. The largest model is the AF130, whose travels in those axes are 2.000, 1.300, and 700 mm, respectively. The ONA AF machines are noted for the high cutting speed (450 mm2/minute) and low maintenance costs, thanks to the ecological filtration system, ONA AquaPrima, which does not require replaceable cartridges. TECHNICAL CHARACTERISTICS SPECIFICATIONS UNIT AF25 AF35 AF60 AF80 AF100 AF130 X-axis travel mm 400 600 800 1.000 1.500 2.000 Y-axis travel mm 300 400 600 600/800/1.000 1.000/1.300 1.000/1.300 Z-axis travel mm 250 400 500/600/700 500/600/700 600/700 600/700 UV-axes travels mm 120 x 120 120 x 120 500 x 500 500 x 500 500 x 500 500 x 500 Maximum workpiece mm 700 x 650 1.060 x 750 1.300 x 1.040 1.500 x 1.040 1.950 x 1.600 2.450 x 1.600 size (X/Y/Z) x 250 (*) x 400 (*) x 500 (*) x 500 (*) x 600 (*) x 600 (*) Allowable weight on table Kg. 700 1.500 5.000 5.000 10.000 10.000 Maximum taper angle º ±30º/87mm ±30º/87mm ±30º/400mm ±30º/400mm ±30º/400mm ±30º/400mm Cutting technology submerged submerged submerged submerged submerged submerged (*) Ask details for the different possible configurations. The indicated data correspond to the smaller machine configuration of each model. REFERENCES PEUGEOT BRIDGESTONE COOPER TIRES VOESTALPINE automotive catalogue 110
  • 111. ONA ELECTRO-EROSIÓN, S.A. Eguzkitza, 1 - Apdo.64 - 48200 DURANGO (Bizkaia) Tfno +34 946 200 800 - Fax +34 946 818 548 www.onaedm.com - ona@onaedm.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS TECHNOLOGY MACHINING ONA NX SERIES The high-speed NX Series of die-sinking erosion machines from ONA Electro-Erosion S.A. consists of 44 standard configurations. The smallest is the ONA NX3, with x-y-z travel of 400 x 300 x 300 mm. The largest model is the TX10, whose travels in those axes are 3000, 1500, and 1000 mm, respectively. ONA NX Series have a CNC for Simultaneous 6-Axis Operation and come equipped with microfine circuitry for achieving surface finishes to 0 VDI (0.10 µm Ra). TECHNICAL CHARACTERISTICS SPECIFICATIONS UNIT NX3 NX4 / NX4C NX6 NX7 NX8 NX10 / TX10 X-axis travel mm 400 600 1.000 1.500 2.000 3.000 Y-axis travel mm 300 400 600 750 1.000 1.500 Z-axis travel mm 300 400 500 650 800 1.000 Worktank internal mm 900 x 600 1.200 x 800 1.700 x 1.000 2.300 x 1.500 2.800 x 1.500 4.000 x 2.000 x dimensions (X/Y/Z) x 300 x 450 x 600 x 1.000 x 1.000 1.250 Allowable weight Kg. 750 1.500 4.000 10.000 15.000 20.000 on table Maximum electrode Kg. 100 200 200 200 200 200 weight REFERENCES PEUGEOT ROLLS-ROYCE FORD VALEO RENAULT GENERAL MOTORS JAGUAR SEAT BRIDGESTONE VISTEON automotive catalogue 111
  • 112. ONA PRES, S. COOP. P. I. Ugaldeguren II, P - 9 - IV - 48170 ZAMUDIO (Bizkaia) Tfno +34 944 523 808 - Fax +34 944 523 980 www.onapres.es - comercial@onapres.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY SPECIAL TRANSFER, STAMPING, FORGING TRYOUT PRESSES Tryout Presses for dies; they are used to test the dies before using them in the production lines. As the dies being tested in this Presses will be installed in different production Presses, the tryout Presses must be flexible; they usually need lower and upper cushion, sometimes they have also upper double action. TECHNICAL CHARACTERISTICS PRESS 1 PRESS 2 PRESS 3 Force 2.400 tons Force 1.000+500 tons Force 2.500 tons Table 4.800 x 2.400 mm Table 4.500 x 2.400 mm. Table 5.000 x 2.500 mm. Lower Cushion Lower CNC cushion Lower and upper cushion Frontal Moving Bolster Lateral Moving Bolster Frontal Moving Bolster Stop accuracy of slide 0,01 mm. Double action, blankholder+inner slide Higher speed with central cylinder Max. Daylight 2.600 mm. Max. Daylight 2.950 mm. Max. Daylight 2.600 mm. Stroke 1.700 mm. Stroke 1.750 mm. Stroke 1.700 mm. REFERENCES FORD PSA-CITROEN MAGNA VOLKSWAGEN GESTAMP BENTELER automotive catalogue 112
  • 113. ONA PRES, S. COOP. P. I. Ugaldeguren II, P - 9 - IV - 48170 ZAMUDIO (Bizkaia) Tfno +34 944 523 808 - Fax +34 944 523 980 www.onapres.es - comercial@onapres.es APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY SPECIAL TRANSFER, STAMPING, FORGING PRODUCTION PRESSES; PRESSLINES, LEAD PRESSES, HOT STAMPING, ... Hydraulic Production Presses; the hydraulic Presses have more flexibility, and all parameters can be adjusted all along the stroke; force, speed, stroke, etc. Due to this flexibility, for certain applications they are proving to be the best solution; production of a lot of different references but short series, hot stamping, chassis production with Presses, etc. TECHNICAL CHARACTERISTICS PRESSLINE with 6 Presses and Robots HOT STAMPING COUPLED PRESSES FOR LONG PARTS Lead Press, Double Action 2.100 tons Installation with two Presses Force (2 x) 2.500 tons 4 Following Presses 1.000 tons Force of each Press 600 tons Table (2 x) 4.800 x 2.500 mm. 1 Following Press 1.600 tons Table 3.000 x 1.500 mm Lower cushions, two per Press (four in total) Table 5.000 x 2.500 mm. Max. Daylight 1.800 mm Upper ejectors, five per Press (ten in total) Lead Press with 8 Point CNC Cushion Stroke 1.000 mm Cutting Dampers Lower cushion and upper cushion Two moving Bolster per Press Both slides can be mechanically locked Following Presses with cutting dampers Lower Cushion Max. Daylight 1.800 mm. Fully automated line with Robots No photo of instalation allowed Stroke 1.300 mm. REFERENCES FORD GESTAMP automotive catalogue 113
  • 114. TRIMEK, S.A. Camino de la Yesera, 2 - Pol. Ind. Islarra 01139 ALTUBE (Álava) Tfno +34 945 430 718 - Fax +34 945 430 378 www.trimek.com - trimek@trimek.com APPLICATIONS BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY STAMPING, BENDING, SURFACE FINISHING, ASSEMBLY LAND LAND range of coordinate measuring machines is specifically designed to measure large volumes Highly used in the automotive and large parts manufacturing industries Available in both MANUAL and CNC configurations Available in independent benches built-in type Suitable for measuring, digitising, scanning and part plotting Suitable for measuring prismatic parts, free forms and reverse engineering Suitable for floor level installation making it easier to use Can be equipped both with contact (digital and analogue) and non contact probes Its exclusive air path system allows a smoother and lighter movement of the machine, which implies a substantial improvement of the accuracy and long term stability TECHNICAL CHARACTERISTICS Resolution: 1 µm Accuracy ISO 10360-2: (20+20*L/1000 µm for LAND 70.17.25 CNC) Ej. Repeatability: 10 µm 3D Speed: 300 mm/s 3D Acceleration: 30 mm/s2 LAND X Y Z A1 B1 B2 B3 B4 C1 C2 15.10.10 1.500 1.000 1.000 2.200 1.640 2.640 685/1.900 590/- 2.495/2.445 2.025 20.12.12 2.000 1.200 1.200 2.700 1.840 3.040 685/2.100 590/- 2.695/2.645 2.225 25.15.15 2.500 1.500 1.500 3.200 2.140 3.640 685/2.400 590/- 2.995/2.945 2.525 30.16.18 3.000 1.600 1.800 3.700 2.240 3.840 685/2.500 590/- 3.295/3.245 2.825 35.18.20 3.500 1.800 2.000 4.200 2.440 4.240 685/2.700 590/- 3.495/3.445 3.025 40.20.22 4.000 2.000 2.200 4.700 2.640 4.640 685/2.900 590/- 3.695/3.645 3.225 50.20.25 5.000 2.000 2.500 5.700 2.640 4.640 685/2.900 590/- 3.995/3.945 3.525 REFERENCES SEAT VOLKSWAGEN PEUGEOT MAGNA OPEL NISSAN CITROËN VOLVO RENAULT MERCEDES automotive catalogue 114
  • 115. TRIMEK, S.A. Camino de la Yesera, 2 - Pol. Ind. Islarra 01139 ALTUBE (Álava) Tfno +34 945 430 718 - Fax +34 945 430 378 www.trimek.com - trimek@trimek.com APPLICATIONS BODY: INNER AND STRUCTURAL PARTS, WHEELS TECHNOLOGY STAMPING, BENDING, ASSEMBLY SEA SEA range of side mounted horizontal arm machine is widespread in the market due to versatility Available in both MANUAL and CNC configurations Available in granite table and cast iron table, is produced under request Suitable for measuring, digitising, scanning and part plotting Suitable for measuring prismatic parts, free forms and reverse engineering Specially designed to measure dies, moulds, toolings and simple parts The parts can be easily fixed on the table without need of tools or fixtures Table can include grooves, drills and slots Its exclusive air path system allows a smooth and light movement of the machine, which implies a substantial improvement of the accuracy and long term stability TECHNICAL CHARACTERISTICS Resolution: 1 µm Accuracy ISO 10360-2: (8+8*L/1000 for SEA 25.15.15 CNC) Ej. Repeatability: 8 µm 3D Speed: 500 mm/s 3D Acceleration: 35 mm/s2 SEA X Y Z A1 B1 B2 B3 B4 C1 C2 15.10.10 1.500 1.000 1.000 2.200 2.640 1.640 1.774 1.187 2.750 2.050 20.12.12 2.000 1.200 1.200 2.700 3.040 1.840 1.974 1.387 2.950 2.250 25.15.15 2.500 1.500 1.500 3.200 3.640 2.140 2.274 1.687 3.250 2.550 30.16.18 3.000 1.600 1.800 3.700 3.840 2.240 2.374 1.787 3.350 2.650 35.18.20 3.500 1.800 2.000 4.200 4.240 2.440 2.574 1.987 3.550 2.850 40.20.22 4.000 2.000 2.200 4.700 4.640 2.640 2.774 2.187 3.750 3.050 50.20.25 5.000 2.000 2.500 5.700 4.640 2.640 2.774 2.187 3.750 3.050 REFERENCES SEAT VOLKSWAGEN PEUGEOT MAGNA OPEL NISSAN CITROËN VOLVO RENAULT MERCEDES automotive catalogue 115
  • 116. TRIMEK, S.A. Camino de la Yesera, 2 - Pol. Ind. Islarra 01139 ALTUBE (Álava) Tfno +34 945 430 718 - Fax +34 945 430 378 www.trimek.com - trimek@trimek.com APPLICATIONS BODY: OUTER AND EXPOSED PARTS, CHASSIS & FRONT AND REAR AXLE TECHNOLOGY STAMPING, FORGING, SURFACE FINISHING, ASSEMBLY VULKAN VULKAN range of coordinate measuring machines is specifically designed to measure large volumes in the production line Highly used in the automotive and large parts manufacturing industries Only available in CNC configuration Only available in independent benches built-in type Suitable for measuring, digitising, scanning and part plotting Suitable for measuring prismatic parts, free forms and reverse engineering Suitable for floor level installation making it easier to use Can be equipped both with contact (digital and analogue) and non contact probes Air supply non-required Specially designed for high speed and high acceleration TECHNICAL CHARACTERISTICS Resolution: 1 µm Accuracy ISO 10360-2: (18+18*L/1000 µm for VULKAN 70.17.25 CNC) Ej. Repeatability: 10 µm 3D Speed: 800 mm/s 3D Acceleration: 50 mm/s2 VULKAN X Y Z A1 B1 B2 B3 B4 C1 C2 15.10.10 1.500 1.000 1.000 2.200 1.640 2.640 685/1.900 590/- 2.495/2.445 2.025 20.12.12 2.000 1.200 1.200 2.700 1.840 3.040 685/2.100 590/- 2.695/2.645 2.225 25.15.15 2.500 1.500 1.500 3.200 2.140 3.640 685/2.400 590/- 2.995/2.945 2.525 30.16.18 3.000 1.600 1.800 3.700 2.240 3.840 685/2.500 590/- 3.295/3.245 2.825 35.18.20 3.500 1.800 2.000 4.200 2.440 4.240 685/2.700 590/- 3.495/3.445 3.025 40.20.22 4.000 2.000 2.200 4.700 2.640 4.640 685/2.900 590/- 3.695/3.645 3.225 50.20.25 5.000 2.000 2.500 5.700 2.640 4.640 685/2.900 590/- 3.995/3.945 3.525 REFERENCES SEAT VOLKSWAGEN PEUGEOT MAGNA OPEL NISSAN CITROËN VOLVO RENAULT MERCEDES automotive catalogue 116