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ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010
 

ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010

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CPM and Operations Management “Manufacturers Plant Software – Need Now More Than Ever” ...

CPM and Operations Management “Manufacturers Plant Software – Need Now More Than Ever”
ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010 in Orlando, FL.
Operations Management/MES Trends
1. Deals Driven Top-Down
• Governance
• Process Improvements
• Manufacturing Excellence
• Visibility, End-to-End Performance
2. Business Decision to Invest in Plant IT
• Ops Platform
• Legacy replacement
• Needed for responsiveness, flexibility, quality, etc.
3. Integration with PLM Needed
• Customer-driven, not industry hype
• No standards means implementation cost
4. Sustainable Manufacturing Dawning
• Energy Management
• Carbon tracking, accountability, compliance
• Integrated, Flexible Packaging Management
5. Cloud Computing/Services/SaaS on horizon

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ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010 ARC's Greg Gorbach CPM & Operations Mgmt Presentation @ ARC Industry Forum 2010 Presentation Transcript

  • CPM and OperationsCPM and OperationsCPM and OperationsManagement“Manufacturers Need Plant Software Now –CPM and OperationsManagement“Manufacturers Need Plant Software Now –Manufacturers Need Plant Software NowMore Than Ever”Manufacturers Need Plant Software NowMore Than Ever”February 9, 2010Greg GorbachVice PresidentARC Advisory Groupggorbach@arcweb.com
  • Today’s Business EnvironmentMakes Innovation and Responsiveness A NecessityToday’s Business EnvironmentMakes Innovation and Responsiveness A NecessityA Turbulent Marketplace: Global CompetitionImpact on Production:• Re-tool for new products Global Competition Customers have many alternatives Price pressure More products and variations neededp• Rapid Introduction of NewProduction Processes• More Automation• More Plant Software• Re tool to Reduce Energy & More product info: Traceability,Pedigree, Carbon footprint, etc. Consistently high quality is critical Fast turnaround• Re-tool to Reduce Energy &Emissions• Re-Tool for Green Packaging• Re-tool for more flexibility Complex delivery terms and schedule Green Increasing Costs Energy Energy Natural resources Regulatory Pressure Growing Climate Change Pressure2© ARC Advisory Group Other Environmental/Safety
  • The Manufacturing Balance Has ChangedPlant IT is Necessary and Cost-EffectiveThe Manufacturing Balance Has ChangedPlant IT is Necessary and Cost-Effective$$$YESTERDAY: Cheap Energy Cheap Water Cheap Waste ‘Free’ Emissions  Expensive Controls &YESTERDAY: Energy Cost Swings Cheap Controls &Automation Technology Cheap Software and ITTODAY:ee ss o s PredictableRaw Materials Available Talent Poolpe s e Co o s &Automation Technology Expensive Software and IT Water Cost Rising Expensive Waste Expensive Emissions Unpredictable Raw Materials Limited Talent Pool Manufacturing Software and3© ARC Advisory GroupLimited Talent Pool Manufacturing Software andAutomation are Essential Toolsfor Compliance and Cost Control
  • Manufacturing Performance Pillars3 Strategies for a Turbulent MarketplaceManufacturing Performance Pillars3 Strategies for a Turbulent MarketplaceManufacturing Business Performanceeon&eExecution Innovation ComplianceE tigperatingcellenceynamiceCreatiernancempliance•Execution –Plant, Enterprise, SC•Enterprise Visibility& Control•Quality•Efficiency & Cost•Collaboration•Business Innovation•Product Innovation•REACH,21CFR, etc.•Emissions Mgt,CarbonOpExcDyValueGoveComControl•Flexibility•Energy, ResourceManagement•Mfg ProcessInnovationTrackingPlant Software is a Critical Tool for Achieving4© ARC Advisory GroupPlant Software is a Critical Tool for AchievingEnterprise Performance
  • Operations Management/MES TrendsOperations Management/MES Trends1. Deals Driven Top-Down• GovernanceP I• Process Improvements• Manufacturing Excellence• Visibility, End-to-End Performance2 Business Decision to Invest in Plant IT2. Business Decision to Invest in Plant IT• Ops Platform• Legacy replacement• Needed for responsiveness flexibility quality etc• Needed for responsiveness, flexibility, quality, etc.3. Integration with PLM Needed• Customer-driven, not industry hype• No standards means implementation costNo standards means implementation cost4. Sustainable Manufacturing Dawning• Energy Management• Carbon tracking, accountability, compliance5© ARC Advisory GroupCarbon tracking, accountability, compliance• Integrated, Flexible Packaging Management5. Cloud Computing/Services/SaaS on horizon
  • Four Disciplines of CMMFour Disciplines of CMMSupply Chain ProductPlant & Equipment Operations6© ARC Advisory Group
  • Operations Management and CMMOperations Management and CMMOperationsManagementAutomation7© ARC Advisory Group
  • Operations ManagementOperations ManagementO ti M tOperations ManagementProduction Business RegulatoryManagement Integrationg yComplianceAutomation& ControlsMaintenanceManagementEnergyManagement8© ARC Advisory Group
  • Manufacturers’ Needs Extend Well BeyondTraditional MES ApplicationsManufacturers’ Needs Extend Well BeyondTraditional MES ApplicationsnctionalityreasingFunMOMIncrMESCPMPerformance9© ARC Advisory GroupEnterprise &Business NetworkLine/Plant
  • What’s Needed?A Holistic IT Approach to Managing OperationsWhat’s Needed?A Holistic IT Approach to Managing Operationspp g g ppp g g pOperations Management =Modern PlatformBroad ConnectivityBroad Connectivity& SynchronizationComprehensiveApplication Suite10© ARC Advisory GroupSource: ARC Advisory Group
  • MOM PlatformMOM PlatformEnterprise TechnologyCRMSCMFINERP EAMContentEnterprise gPlatformCustom IntegrationEnterprise Apps PlatformCustom IntegrationData WMSOperations AppsPlatformPDMEquipmentDrawingsEng. & Design AppsPlatformOperationsPAMLIMSCPM/AutomationDataTMSEquipmentPDMP&IDsModelsEquipmentSpecsDrawingsTechnologyPlatformEng & DesignTechnologyPlatform11© ARC Advisory GroupOperations PlatformEng & Design Platform
  • Operations Management SystemsGlobal PerspectiveOperations Management SystemsGlobal PerspectiveppEnterprise IT S/W InfrastructureOperations IT S/W Infrastructurep /Gl b l B i N d•Different Automation Systems•Different ‘MES’ systems•Different Automation Systems•Different Software SystemsGlobal Business Needs:• Inventory visibility• Compare plants• Balance production• Standardization• Best Practices12© ARC Advisory Group• Best Practices• Carbon compliance• S/W maintenance & rollout• etc
  • MOM ConnectivityRequired for PerformanceMOM ConnectivityRequired for Performanceq o oq o oS h i iEnterpriseSynchronizationof Manufacturing with other entitiesOrchestrationf B i POperationsConnectsProductSupportDesign &Engineeringof Business ProcessesResponseto dynamic demandswith:OperationsSupplyCollaborationamong all required partiesAlignmentOperationsControls &EquipmentChain &ExternalOperationsSource: ARC Advisory Groupof goals throughout the EnterpriseVisibilityof Manufacturing Information13© ARC Advisory GroupSource: ARC Advisory Group
  • MOM Functions/ProcessesStart With Detailed, Industry-Specific FunctionalityMOM Functions/ProcessesStart With Detailed, Industry-Specific Functionality•Schedule•ProcessesPlan ProductionProcesses ExamplesProcesses•Data and Test NeedsPlan Production•Enforce Processes•Guide Operators•Collect DataExecute Production•WIP Tracking•WIP Tracking•Electronic History•Traceability & GenealogyTrack Product Data•Role-based Views•Drill-down & Analytics•Event-triggered NotificationInform & Analyze•CAPA•NCM•Supplier QualityEnforce Quality•WMS•Line-sideMove & Store Inventory •RFIDMove & Store Inventory•Maintenance & Repair•Work Orders•Synchronize w/OperationsManage Assets•RMAS d h O14© ARC Advisory Group•MRO•Recovery & RecyclingSupport Product thru EOL… Then Configure to Your Situation
  • Operations Management SystemsCMM MapOperations Management SystemsCMM MapB sinessInbound DocCRMMDMERP etcppBusinessSystemsSupply ChainSystemsndMgt CRMSCPMDMERP etc.Enterprise IT S/W InfrastructureOperations IT S/W Infrastructureng,OutbounSystemsetc. SRMp /QMSLEANetc.EAM(MES, EMI, SPC,Historian, CAPA,Recipe Mgt, etc.)CPMDesign &ShippinSCOperationsManagementSystemsWMSDesign &EngineeringSystemsControl andTMSPLM EH&S etc.PAM LIMSRPOHMIMPM15© ARC Advisory GroupControl andAutomationSystemsPLC DCS etc.CNCPlant Applications
  • Sustainability in the PlantMOM Systems Improve Performance to Sustainability TargetsSustainability in the PlantMOM Systems Improve Performance to Sustainability TargetsBusinessIncreasing need for energy efficiency, emissionsARC CMM ModelFINERPHRg gy y,monitoring, and regulatory tracking…requires new functionality, enhanced visibility andplanning, and greater collaboration in and withManufacturing OperationsCustomersSuppliersCRMSCMManufacturing OperationsTMSEnterprise InfrastructurePLM •Production Execution•Detail Scheduling•Energy Management•Water ManagementE i t &Water Management•Waste Management•Compliance Assurance•Production Efficiency•Asset Energy Monitoring& MaintenanceOperations MgtSystems16© ARC Advisory GroupEquipment &AutomationProduction•Carbon Tracking•Process Control•etc
  • MOM Purchase CriteriaMOM Purchase Criteria17© ARC Advisory Group
  • MOM Purchase Criteria – Product FitMOM Purchase Criteria – Product Fit18© ARC Advisory Group
  • Thank YouThank YouFor more information, contact the author atggorbach@arcweb.com or visit our web pages atwww arcweb com19© ARC Advisory Groupwww.arcweb.com