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ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010
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ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010

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ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010 in Orlando, FL. …

ARC's Sal Spada Packaging Machinery Presentation @ ARC Industry Forum 2010 in Orlando, FL.
Latest Developments in Packaging Machinery
Trends in Packaging Line Configurations
♦Overall production operation can be balanced
with a combination of high speed mechatronic
packaging lines in combination with rapid
changeover robotic packing lines.
♦Operational strategy going forward does not
mean that robotics will displace specialized
packaging machinery such as blister, flow
wrappers, or form/fill/seal packing machinery.
♦Going forward, the industry challenge is to
determine the optimal combination of rapid
changeover, but slower robotic lines that create a
balance with dedicated high speed lines.

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  • 1. Latest Developments inPackaging MachineryLatest Developments inPackaging Machineryg g yg g ySal SpadaResearch DirectorARC Advisory Groupsspada@ARCweb.comsspada@ARCweb.com
  • 2. Packaging Machine Design: “More than Function”Packaging Machine Design: “More than Function”PerformanceComfortEfficiencySafetyReliability2© ARC Advisory Group
  • 3. Ten Years of Innovation in Automation andMachine DesignTen Years of Innovation in Automation andMachine DesignBuilding Blocks Are In Place To Leverage Packaging OperationsTo Achieve Strategic Business Initiatives3© ARC Advisory Group
  • 4. Trends in Packaging Line ConfigurationsTrends in Packaging Line Configurations♦Overall production operation can be balancedwith a combination of high speed mechatronicpackaging lines in combination with rapidchangeover robotic packing lines.♦O ti l t t i f d d t♦Operational strategy going forward does notmean that robotics will displace specializedpackaging machinery such as blister, flowp g g y ,wrappers, or form/fill/seal packing machinery.♦Going forward, the industry challenge is todetermine the optimal combination of rapidchangeover, but slower robotic lines that create abalance with dedicated high speed lines.4© ARC Advisory Groupbalance with dedicated high speed lines.
  • 5. Designing for Eco-EfficiencyDesigning for Eco-EfficiencyOperational Benefits Product BenefitsM t i l i f Wh l S t Hi h lit i t t d tMaterial savings from Whole SystemDesignHigher quality, more consistent productsIncreases in yields and less downtimethrough designing-out waste andLower product costs (for in-stance, frommaterial substitution and improveddesigning machinery and productionlines to minimize maintenance and partsplant efficiencies)Designed to ensure by-products andwaste are converted into valuable formsLower packaging costsGreater resource productivity of inputs,energy, water and raw materialsMore efficient resource use by productsReduced material storage and handlingt th h j t i ti tSafer productscosts through just in time managementImproved Occupational Health & Safety Lower net costs to customers of productdisposalImprovements in the quality Products that meet new consumer5© ARC Advisory GroupImprovements in the quality Products that meet new consumerdemands for environmental benefits
  • 6. Manufacturing for DesignManufacturing for Design♦ Consumer product development organizationsadhere to a “design for manufacturability”adhere to a design for manufacturabilityphilosophy♦ Take advantage of flexible manufacturingtechniques to eliminate product and packagingdesign constraints imposed by limitations on theproduction equipment♦ Consider production personnel, product variations,and material variations at each stage of the designprocessprocess.♦ Modular design approaches within the machineenvelope to accommodate both foreseeable and6© ARC Advisory Grouppunforeseeable changes in the packaged goods
  • 7. Automation is an Enabler to InnovationAutomation is an Enabler to InnovationCombined Functions in Automation Systems Facilitated Adoption ofMechatronic Packaging Control SystemsControlNetworkDeviceNetworkMotionNetworks7© ARC Advisory Group
  • 8. CREATIVE DESTRUCTIONCREATIVE DESTRUCTIONMachine Builders Beware8© ARC Advisory Group
  • 9. Creative Destruction Leads to Radical Change inProduction LinesCreative Destruction Leads to Radical Change inProduction LinesInnovations that create new markets and destroyexisting markets♦ Robotics:• Replaced labor intensive mass production lines.g♦ Flex lines:• Displaced transfer lines in Automotive♦ Integral Machine Robotics• In packaging adds wider range of operation♦ Delta Packaging Robot:♦ Delta Packaging Robot:• Reduced floor space, added flexibility, andeliminated long lines of conveyance.9© ARC Advisory Group
  • 10. Creative Destruction is Rising in PackagingMaterialsCreative Destruction is Rising in PackagingMaterialsInnovations in Packaging Materials create newmarkets and destroy existing markets♦Aluminum can replaced the metal cany g♦Blister Pack is displacing the pill bottles♦Poly fiber bags replace paper bags♦Cartons are being replaced by rigid traypacks♦Stick Packs are replacing sachets andtraditional tea bags10© ARC Advisory Group
  • 11. Creative Destruction Leads to Radical Change inMachine DesignCreative Destruction Leads to Radical Change inMachine Design♦ Machine builders can be caught off guardd li i b i b j i♦ A decline in business may not be just an economicdownturn♦ Collaboration with end users leads to♦ Collaboration with end users leads toidentification of new packaging material trends♦ Progressive machine builders are combiningpackaging design capabilities with machine designcompetencies.11© ARC Advisory Group
  • 12. General Automation Suppliers Add Robotic MotionControl SolutionsGeneral Automation Suppliers Add Robotic MotionControl SolutionsRoboticsVisionInspectionLogicGeneral MotionLogicIEC 61131Robotic Application ProgrammingAugmented to IndustrialRobotic Application ProgrammingAugmented to IndustrialProgramming Standards12© ARC Advisory Group
  • 13. 3rd Generation – Integrated with Machine3rd Generation – Integrated with MachineRobotic Arms Designed as Part of the Machine15© ARC Advisory Group
  • 14. INTELLIGENT MACHINESDRIVE PERFORMANCEINTELLIGENT MACHINESDRIVE PERFORMANCEDRIVE PERFORMANCEMANAGEMENTDRIVE PERFORMANCEMANAGEMENT16© ARC Advisory Group
  • 15. Packaging Operations Management SystemsPackaging Operations Management SystemsPackaging Operations Management Systems17© ARC Advisory Group
  • 16. Packaging Operations Management SystemsPackaging Operations Management SystemsFunctional Elements of Packaging Operations ManagementPackaging OperationsManagementPackaging OperationsManagementManufacturingManufacturingIntelligenceIntelligenceAssetAssetManagementManagementProductionProductionOrderOrderManagementManagementPackagingPackagingPerformancePerformanceManagementManagementManufacturing Intelligence Changing Human Behavior to Improve Line ReliabilityPerformance Management Analytical Tools available on the line used to prioritize repairsPerformance Management Analytical Tools available on the line, used to prioritize repairs,maintenance, etc.Production Order Management Automating production work orders, and changeoverAsset Management Metrics generated from machine data used to identifyd f i i t18© ARC Advisory Groupunderperforming equipment.
  • 17. Thank You.Thank You.For more information, contact the author atsspada@arcweb.com. Please visit our web pages atwww arcweb com19© ARC Advisory Groupwww.arcweb.com

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