Robot Studio | Industrial Robotics| ABB Robotics |
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Robot Studio | Industrial Robotics| ABB Robotics |

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ABB Robotics\s Robot Studio Machining powerpac has path programming wizard, allows to create / select surface or edge to be machined, and enables to set machining process parameters.

ABB Robotics\s Robot Studio Machining powerpac has path programming wizard, allows to create / select surface or edge to be machined, and enables to set machining process parameters.

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  • 1. RobotStudio Machining PowerPac Increased engineering efficiency © Robotics - 1 -
  • 2. RobotStudio Machining PowerPac Introduction Features Benefits Requirements © Robotics - 2
  • 3. 33 years of robotized machining “The world’s first electrical robot sold in 1974 was for grinding and polishing of stainless steel tubes.” ABB was an innovator and has become #1 in robotized finishing We intend to stay as the leader IRB 6 sold by ABB in 1974 to Magnusson in Genarp, Sweden © Robotics - 3
  • 4. Why is machining not fully robotized? Programming time has been far too long to permit frequent product changeovers Only large batch sizes have been feasible Difficult application with many parameters affecting the process result Industry tradition to use other machining methods Robot arms have not been suitable for all applications DEFINITION Machining includes: Grinding Deburring Polishing & Linishing Buffing Milling Sawing © Robotics - 4 Deflashing Sanding Etc.
  • 5. Industry with changing values and demands End of an era - Manual Machining Beginning of an era - Robot Machining Inconsistent part quality, high Consistent high product quality scrap and reclaim rates Reduced tooling costs Hazardous, dirty work environment High availability High injury rate and long-term Safe environment with less injuries health problems Safe environment Low availability Attractive & rewarding workplace Difficult to recruit personnel Positive, high-tech image Low status Improved recruitment possibilities Labor intensive and expensive operation Long-term profitability © Robotics - 5
  • 6. Challenges for robotized machining Short production batches Quick change over time is required Traditional programming is time consuming Many parameters affecting the process result Accuracy requirements in the process © Robotics - 6
  • 7. RobotStudio Machining PowerPac Software for off-line programming of machining applications Contains functionality for Automatic path generation on surfaces or edges Path and target optimization CAD import and processing Experience sharing Work object calibration Force controlled machining © Robotics - 7 A superior offline programming tool A superior offline programming tool for machining applications! for machining applications!
  • 8. RobotStudio Machining PowerPac Reduce programming time Create thousands of robot targets in seconds Path and target optimization Create program from CAD model Control of process parameters Robot speed and arm configuration Tool compensation and tool machining angles Force control settings High accuracy of created path in relation to CAD model © Robotics - 8
  • 9. RobotStudio Machining PowerPac Introduction Features Benefits Requirements © Robotics - 9
  • 10. Supported Features Path programming wizard Create/select surface or edge to be machined Set machining process parameters Pre-defined path generation patterns Set path and target parameters Path and target optimization Path and target modification Path simulation Program export as RAPID or RW Machining FC Calibration Pre-defined and configurable machining templates Check/heal CAD models © Robotics - 10
  • 11. Programming wizard Includes all the Machining steps to get an Solution executable Create RAPID program. Machining Surface Set Machining Process Parameters Set Tool and WorkObject Information Select Path Save the Generation programming time! Preview Pattern Set Targets and Paths parameters © Robotics - 11
  • 12. Programming wizard © Robotics - 12 7 Steps to create a 7 Steps to create a machining program! machining program!
  • 13. Target and Path optimization Without Target Orientation Optimization With Target Orientation Optimization Greatly reduce the rotation of robot itself Improve the reachability of robot target © Robotics - 13 Play movie to show difference!
  • 14. Path modification Machining Template Approach/Departing Template Machining Speed Machining Force Tool Compensation Tool Working Range © Robotics - 14
  • 15. Target modification Path View © Robotics - 15
  • 16. Path simulation Path view © Robotics - 16
  • 17. Program Export Export as RW Machining FC interface file Export as RAPID program © Robotics - 17
  • 18. Additional functions Calibration Templates Machining Approach Departing Solution Configuration Check/Heal CAD model © Robotics - 18
  • 19. RobotStudio Machining PowerPac Introduction Features Benefits Requirements © Robotics - 19
  • 20. Reduce programming time Wizard based programming to set process parameters Automatic path configuration and path optimization CAD model used as base to create path Select surfaces and/or edges in a 3D view Easy to modify and optimize path through ”Path view” Seamless integrated to RobotStudio Functions facilitating knowledge sharing Simulation that verify program © Robotics - 20
  • 21. In control of the process parameters Templates for different machining processes Including templates for force controlled machining Optimization of speed within given range Supporting both face- and side working tools Automatic calculation of spin angle and tool compensation of tool radius Pre-defined path generation patterns supporting all possible machining types Easy creation and modification of path and target parameters © Robotics - 21
  • 22. Improved path accuracy High path accuracy in relation to CAD model Automatic calculation of tolerance and deviation angle Calibration function allow easy way to calibrate work object All robot targets are relative to the work object. © Robotics - 22
  • 23. Seamless integration with RobotWare Export path(s) as RAPID program Export paths(s) as RW Machining FC Force controlled machining Interface file created © Robotics - 23
  • 24. Summary benefits Reduce programming time Engineering and commissioning efficiency More cost efficient handling of short batches In control of the process parameters Easy to create and modify robot parameters Improved path accuracy Seamless integration with RobotWare © Robotics - 24
  • 25. © Robotics - 25