Big Bag (FIBC) Production Machines


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Full automatic machines for Big Bag (FIBC) production.
Fabric cutting / Loop Cutting / Bottle Shape Welding / FIBC Test Machine

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Big Bag (FIBC) Production Machines

  2. 2. <ul><li>3E was founded in 1991 to give automation service for machine producers. Our company is located in an industrialized area in Istanbul-Turkey. </li></ul>OUR COMPANY Creating its own technology, 3E started to design special machines especially for packaging and Big-Bag production sector. We analized our customers’ needs, designed and new tipes of machines and added to our production. Today we serve to the Big-Bag sector with more than 15 types of machines.
  3. 3. WHY 3E? High technology : With 20 years experience in automation and machine design, latest technology is used to produce our machinary. Superior quality , high standards: As we export also to Europe, all of our machinary have CE mark. Competitive prices : Good quality doesn’t have to be expensive. Customization of designs : Which makes our production range wider day by day. Easy technical service: Remote access to all of our machines provides rapid problem solving and easy technical service.
  4. 4. OUR PRODUCTION <ul><li>Cross Cutting Machine </li></ul><ul><li>Designed to cut PE fabric that is between 60 and 350 microns </li></ul><ul><li>The machine is modulerly designed and consists of cutting unit, hole cutting unit, warp unit, bobin loading unit, edge control unit and stacking unit. </li></ul> Hot and cold knife Cutting 9 00 mm Fabric bobin diameter 1500 or 2100 mm Fabric width +/- 2 mm Sensitivity 20 00 pcs/ hour (1200mm, 1 0 0g  laminated fabric) Capacity
  5. 5. OUR PRODUCTION <ul><li>Bottle Shape Liner Machine </li></ul><ul><li>Form liner machine can make from 1500 mm up to 6000 mm liner. </li></ul><ul><li>The input and output diameters can be easily adjusted. </li></ul><ul><li>The bobbin is controlled by edge control system. </li></ul><ul><li>It can weld PE from 60 micron up to 250 micron. </li></ul>Option 1: Edge sealing & Bottom cross cutting Option 2: Bottom sealing Option 3: Perforated cutting and stacker Chiller Cooling 6 mm Welding line width 5 pcs per min. (for 120 mikron 2000 mm) Capacity
  6. 6. OUR PRODUCTION Loop Cutting Machine Loop cutting machine is designed to mark and cut the FIBC loops automaticly. Marking is performed via spraying system and cutting is performed via hot cutting system. All motions of the system are drived by pneumatic. Operation of the system is automatic, only the knife temperature adjustment is made by operator. 1 or 2 Number of welding Ultrasonic Loop welding 1800 p cs /hour Speed 40 - 100 mm Loop width 4 Number of bobbins Free fall or stacker Loop collecting Ink s praying system Dot marking With hot knife Cutting
  7. 7. OUR PRODUCTION <ul><li>Perforated PE Welding Machine </li></ul><ul><li>Perforated PE welding machine designed to weld PE bag at required length and perforate it so that it can be easily snapped off. </li></ul> Touch screen operator panel Operator control PLC Control Automation Roll to roll Operation Max. 700 kg Bobbin weight 10-15 ppm Speed Automatic Warping/wrapping Impulse heating Sricking 1500 mm Product width
  8. 8. OUR PRODUCTION Stacking Robot Stacking Robot is designed to group and stack the cut fabrics on to the table. This unit is mounted to the outlet of cutting machines and run synchronizated to the other machines. Group separation mark can be applied in required number of packages. Stacking robot integrated to an existing cutting machine 1200 x 3000 mm Stacking table dimensions Servo control Control system 3000 mm (w/o folding) 6000 mm (with folding) Fabric length 450 pcs / hour (1200 mm laminated fabric ) Speed 450 kg Table l oading capacity
  9. 9. OUR PRODUCTION Blow Folder Blow-folder can be operated both automatically and manually. In manual operation, operator can control every movement using the pedal. In Automatic operation, all presetted functions are performed automatically. This future is useful to optimize the production time. 1100 mm Horizontal axis height 2750 mm Horizontal pipe length 800-1400 mm Arm length 1100 x 1100 mm Arm spreading distance 0.3 m 3 /sec Blowing/vacuum flowrate 250 mm Minimum spout diameter 2700 mm Folder arm length 600-1400 mm Folder arm aperture
  10. 10. OUR PRODUCTION Big-Bag Test Machine FIBC Test Machine is designed for performing Cycle and UN tests of single loop or 4 loop FIBC’s according to EFIBCA standards. 4 load cells are used to test 4 loop FIBC. FBIC’s up to 3.5 m can be tested. Granule silo capasity is 3000 kg. Granule transfer is made by vacuum conveyer. Machine is controlled by computer with user-friendly menu. Graphical test outputs can be delivered on network medium. Excel grapics Grafic output Max: 1200 x1200 x 3500 mm Big Bag dimensions 2 ton Silo capasity <%1.5 Linearity 20 ton press down Test capasity
  11. 11. AUTOMATION Thank you for your attention İkitelli organize Sanayi Bölgesi, Metal-İş San. Sit. No:19/28, Küçükçekmece / İstanbul, TURKEY Tel: 0090 212 671 15 60 Faks: 0090 212 671 15 63 e-mail: