Trumpf Training Part 1

MATE PRODUCT TRAINING

TRUMPF TRAINING, PART
1:
SYSTEM & PRODUCT BASICS
© 2010 Mate Precision Tooling. All rights reserved.
PPT00030_Trumpf_Training_Pt1_Basics_RevA/07/26/2010

MATE PRODUCT TRAINING

TRUMPF TOOLING:
GENERAL PRODUCT
OVERVIEW

Features and Benefits:
Trumpf Standard Style

• Fully compatible with other systems
• Premium tool steel punches
– M4 steel on size 0
– M2 steel on size 1 & 2
• Urethane strippers available
• Steel strippers with chamfer in opening
• Dies
– Double-cut dies with 1,5mm grind life
(Competitors only 1mm)
– D-2 tool steel
– Constant clearance dies
– EasyView O-rings available

3

Trumpf Standard Tool
Alignment

• Trumpf Standard Style tooling requires a special fixture to align
punches with alignment ring to set angle setting.
• Known as Quickset or Multiset

4

When to offer Standard
Trumpf

• Customer’s priorities are:
– Compatibility
– Price

5

Features and Benefits Mate
QuickLock™

• Punches
– Alignment without fixture
– M2 tool steel
– Available in 77.5mm length
– Pin allows to reproduce exact shear when regrinding
• Only 1 alignment ring
• Urethane strippers
– Slitting tool with bolt-on urethane strippers
– Urethane bolt retainers prevent urethane breakage
• Dies
– Double-cut dies with 0.59”(1,5mm) grind life
– D-2 tool steel
– EasyView™ O-rings available

6

When to offer QuickLock

• Customer’s priority
– Less set-up time
– Less tool inventory (only 1 alignment ring)

• When customer does not have alignment fixture
– Special shapes – hard to adjust the angle
– Used Trumpf machine
– Euromac – must confirm alignment ring (manual or
automatic)
– Boschert (newer models only with automatic tool
change alignment rings)

7

Mate NEXT™

• Fully compatible with Trumpf MultiUse and Wilson 2-4-1
• Punches
– Alignment without fixture
– M4 steel for punches up to 30mm diam/diag
– 0.118(3mm) more grind life (with shim)
• Holders
– Size 40 has collar for urethane stripper
– Captive draw bolt remains in holder & pushes punch out when
unlocking
– Fixed insert setting reproduces exact shear on punch when
regrinding
• Dies
– Double-cut dies with 1,5mm grind life
– D-2 tool steel
– EasyView™ O-rings available

8

When to offer NEXT

• Customer priorities
– Less set-up time
– Longer tool life
– Increased production time

• Customers running same parts, many high hit
tools

• Jobs with harder materials, such as stainless
steel  M4 steel on punches up to 30mm

9

Heavy Duty Tooling for
Trumpf

Alignment Ring

Reinforced Heavy Duty Punch

Stripper

Heavy Duty S-7 Hat Die

Die Adapter

Die Base

10

When To Recommend Heavy
Duty Trumpf Tooling?

• Mild Steel/Aluminum over 4.1mm thick

• Stainless Steel over 1.6mm thick

• Important when over 16 tons!!

11

Extended Length Punches

• 77mm OAL & 77,5mm(over all length)

• Machines: TC2000, TC5000, TC6000 and newer

• 0.118(3.00mm) extra grind life

• No additional charge

12

Urethane Strippers

• Always in contact with the sheet
• Quiet and does not mark
• Punching close to forms
• Can be used on different punches
(when opening too big, may be problem in thin material)
• NOT recommended for nibbling
• Best uses for urethane in Trumpf:
– Special shape where the metal stripper is much more
expensive and the tool will take relatively few hits over time
– Tool that must punch after forming operations occur
• Allows such tools to "punch from form height" with no risk of
collision between the metal stripper and the forms on the sheet

13

Urethane Strippers:
Push-on vs. Molded

• Push-on • Molded
– Good for most – Thin material
applications – Small dimensions
– Thin material – Special shapes
– Faster lead time – Longer lead time
– Short life in thicker
material

14

Steel Strippers

• Resistant to deformation and
breakage
• Long tool life
• Can be set to either be engaged or
disengaged, contact with the sheet
• Mate Advantage:
– Chamfer in opening
– Combined with Next punches with
shim, punch can be sharpened
1.7mm more than competitor tools
– Maximum grind life of 9mm
– Best Uses:
• Thick material – last longer than
urethane
• NEXT punches when shim is used

15

LongLife™ Slitting Inserts

• Fully compatible with other systems

• Best use up to 2.0mm SS, 3.0mm MS/AL

• Upper inserts in M4 steel
– 0.118”(3,0mm) grind life
– Available in flat and rooftop shear

• Lower inserts – M4 steel
– 0.39”(1.0mm) grind life (with shims)
– Limited die clearances
– Slug Free not an option

• May be used with solid dies
– Free clearance choice
– 0.59”(1,5mm) grind life
– Similar price as die blades (with fixed clearances
and less grind life) 16

Longlife Expansion

• Available in variable sizes, not fixed
– Size 56 0.787(19,98mm) to 2.205(56,00mm)
– Size 76 2.206(56,01) to 3.000(76,20mm)
NE
W!
• Increased Width up to 0.25” (6.35mm)

• One or two piece die inserts
– 11 standard discrete die clearances
– .002(0,05mm) increments from .004(0,10) to
0.24(0,60)

• Four standard shapes
– Rectangle
– Oval
– Trapezoid
– Dovetail

17

Eurostyle ™ Slitting Tool

.200 x 2.000 (5.0 x 56.0) Rectangle .197 x 3.00 (5.0 x 76.2) Oval

Size 2
• Solid guided stripper for on-die
stripping
• Replaceable punch inserts
– M2 tool steel
– .060(1,5mm) max grind life
• Replaceable die inserts
– A2 tool steel
– Cannot be sharpened
– Flip inserts for use on both sides
• 0º and 90º alignment flats for
easy set-up

18

Eurostyle ™ Slitting Tool

.200 x 2.000 (5.0 x 56.0) Rectangle .197 x 3.00 (5.0 x 76.2) Oval

Size 2
• Recommended for maximum
material thicknesses:
– 2.5mm Mild Steel/Aluminum
– 2.0 Stainless Steel

• NOT recommended for TC500 and
newer models
– problem with sheet repositioning

19

Trumpf Fully Guided
Assembly

• Two designs available
– For rounds up to 6mm
– For shapes up to 20mm

• When to recommend fully guided
– Small diameters or dimensions in thicker material
– Delicate material
– Thin material
– Closely spaced holes
– Customer using combo punch/laser machine – good for
creating start hole for the laser work

20

Trumpf Fully Guided Assembly:
Rounds Up To 6mm

Fully guided assembly with 5 guided surfaces for punching
thick material with small punch diameter/diagonal
• Prevents Punch Breakage
• Better Punching Accuracy
• Better Stripping
• Longer Tool Life
• Flatter Piece Parts

21

Trumpf Fully Guided Assembly:
Shapes Up to 20mm

• Punch insert M2 tool steel
• Recommended for max.
0.118(3.0mm material thickness)
• Use with machine stripper opening >=
2.800 (71.12mm) diameter

22

MATE PRODUCT TOOLING

THANK YOU!


Trumpf Training Part 1

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Trumpf Training Part 1