1. Joining is our business
Technik, die verbindet
Lenkungs-Technologie
durch BalTec hergestellt
Lenkungs-Technologie
durch BalTec hergestellt
Willkommen bei BalTec – Ihrem globalen Partner
Welcome at BalTec – your global partner
BalTec AG
2. History
1968 Market introduction Radial Riveting Machine
1983 Establishment of BalTec Maschinenbau AG (out of Bräcker AG)
1990 Takeover of BalTec-Group by Mr Fritz Bösch, Lyss
1997 Integration of BalTec-Group into Feintool AG, Lyss
1998 Market introduction first Process Controller (STF-1)
2000 Market introduction CNC Radial Riveting Machine
2003 Market introduction Process Controller Expert / Auto-Compensation
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3. History
2004 Market introduction SmartLine and Fitting machine
2005 Manufacturing of 30’000 Riveting Machines
2005 Market introduction High-Speed CNC Coordinate Riveting Machine
2006 Market introduction orbital Riveting Machine EcoLine
2008 25 years BalTec
2010 Market introduction HPP-25, Process Controller
2011 Takeover of BalTec by Swiss investor group
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4. You will find us here:
Our business units: Representatives in:
BalTec Maschinenbau AG Australia Hungary Philippines
Pfäffikon, Switzerland Austria India Poland
Belgium Indonesia Portugal
Germany Belorussia Iran Romania
Mr Fabian Häderle Brazil Ireland Russia
Mr Karl Weibrecht Bulgaria Italy Singapore
Canada Japan Slovakia
France China Korea Slovenia
BalTec France, Bondoufle Columbia Latvia South Africa
Croatia Lithuania Spain
Great Britain Czech Republic Luxembourg Sweden
BalTec UK, Reading Denmark Malaysia Thailand
Egypt Mexico Turkey
USA Estonia Netherlands Ukraine
BalTec Corporation, Canonsburg Finland Norway
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6. BalTec Radial Riveting process: The rose-petal principle
The material describes a rose-petal path. In doing so
a flowing, gentle deformation with the least possible
force is obtained.
Excellent surface structure of the riveting
Low component loading
Long life cycle of machines and tools
Economically optimal for the whole machine live (TCO).
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7. Worldwide test centers
Together with the customer we develop new fastening solutions and optimise
applications from both the technical and the economical point of view.
Individual consulting
The 7 major test centers are located in: CH, USA, UK, FR, DE, IT, CZ, JP
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8. Radial Riveting Machines
Riveting units - 8 different sizes
Riveting machine Rivet shank max. Ø 4 mm to 30 mm
RN 281 with HPP-25 max. riveting force 1,5 kN to 100 kN
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9. Special Radial Riveting Machines
RNR – with pneumatic
rotary indexing table
RND – double riveting
machine
RNL – with long stroke RNS – stand model with
adjustable table
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10. CNC Coordinate Riveting Machine
RNC 181, 231, 281 and 331
fast – easy – flexible
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11. SmartLine EcoLine - orbital riveting
Riveting units: SNE170 SNE220 SNE270 Riveting units: ENE20 ENE35
Riveting shank max. Ø 6 mm 8,5 mm 12 mm Riveting shank max. Ø 13 mm 18 mm
max. riveting force 6 kN 12 kN 17 kN max. riveting force 20 kN 35 kN
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12. Accessories and options
Roller forming head
perfect for large diameters and thin walls
With the roller burnishing head you can achieve the form you
require using thin-walled tubes without the tubing wall
bulging or collapsing.
MRX – multiple riveting head
Several riveting operations simultaneously within a certain area.
The riveting positions may lie at different heights.
The tool describes the same BalTec radial motion as with a single-
head machine
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13. Accessories and options
FSG – Finger guard device
Highest security and moreover faster and flexible:
Both hands are free, the riveting is initiated by foot switch
There is no need of a fixation nor a sliding table
Pressure pad
Certain work pieces must be pretensioned or compressed with a
hold-down device.
The pressure applied by the pad ensures that the expected riveting
result is obtained.
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14. Process-control - the decisive advantage in competition
Since over 13 years we are the pathbreaking experts
Process-control allows you to maintain a predefined degree of quality as
cost-effective as possible.
The continuously process analysis tracks
the quality of the effected riveting
All process data are automatically evaluated
and stored and are available in various formats.
Less scrap and reworking costs
Important for the proof of process capability and product liability
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15. High Performance Package HPP-25
Cutting-edge riveting process monitoring
Easy touchscreen operation
6 control parameters available
Rivet start detected after 2 mm of form tool travel
Ethernet and USB interfaces
Integrated data logger
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16. High Performance Package HPP-25
Newest generation of processor: faster data
recording and analysing
Displays status in-/outputs: easier start-up and
error diagnostics
Integrated recording of the riveting curve: easy
riveting process analysis
PC-Software (optional) with backup, diagnostics
and logger functions
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17. Auto-compensation
Increased tolerance for increased profit
Each individual riveting is completed according to the measured rivet projection.
This makes rivet assemblies significantly less susceptible to matching errors.
More tolerance of assembly Conventional riveting to the stroke limit:
components possible
cost-effective riveting
too small, nom. dimension, part pairing too large,
no hole face result ok component deformed
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18. BalTec gives
security
handbrake
Radial Riveting technics for highest requirements
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19. BalTec moves
Most sophisticated joints for movable hinges
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20. BalTec steers
steering fork
Technological top performances
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21. ThisBalTec hergestellt
is BalTec:
Lenkungs-Technologie
durch
Lenkungs-Technologie
durch BalTec hergestellt
over 43 years of
experience
Leader in riveting
technology
Global player
Thank you for your attention!
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